TESTO 350 Maritime V2 User manual

testo 350 · Combustion & Emission Analyzer
Instruction manual
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1Contents
1Contents ...................................................................................................3
2Safety and the environment....................................................................7
2.1. About this document........................................................................7
2.2. Ensure safety...................................................................................8
2.3. Protecting the environment..............................................................9
3Specifications ........................................................................................10
3.1. Use ................................................................................................10
3.2. Technical data ...............................................................................10
3.2.1. Examinations and licenses.............................................................................10
3.2.2. Bluetooth module (option)..............................................................................10
3.2.3. Declaration of Conformity ..............................................................................12
3.2.4. Measurement ranges and resolution..............................................................13
3.2.5. Accuracy and response time..........................................................................14
3.2.6. Measurement range extension for individual slot (option) ..............................16
3.2.7. Fresh air valve (option) ..................................................................................16
3.2.8. Other instrument data ....................................................................................17
4Product description...............................................................................20
4.1. Control unit ....................................................................................20
4.1.1. Overview........................................................................................................20
4.1.2. Keyboard .......................................................................................................21
4.1.3. Display...........................................................................................................22
4.1.4. Connections/interfaces ..................................................................................23
4.1.5. Menu guidance for control unit.......................................................................24
4.2. Analyzer box..................................................................................25
4.2.1. Overview........................................................................................................25
4.2.2. Status display ................................................................................................26
4.2.3. Connections/interfaces ..................................................................................27
4.2.4. Functions/instrument options .........................................................................28
4.2.5. Menu guidance analyzer box .........................................................................28
4.2.6. Modular flue gas probe ..................................................................................30
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5First steps.............................................................................................. 31
5.1. Commissioning ............................................................................. 31
5.2. Getting to know the analyzer......................................................... 31
5.2.1. Power supply, batteries/rechargeable batteries ............................................. 31
5.2.1.1. Recharging the rech. batt. of the Control unit .................................. 31
5.2.1.2. Charging the rech. batt. of the analyzer box .................................... 32
5.2.1.3. Battery care..................................................................................... 32
5.2.1.4. AC Power supply............................................................................. 32
5.2.2. Connecting probes / sensors ......................................................................... 33
5.2.3. Occupying the trigger input............................................................................ 34
5.2.4. Connecting system components.................................................................... 34
5.2.4.1. Connection using contact strip......................................................... 34
5.2.4.2. Connection using a Data bus cable (accessory part to a bus system)35
5.2.4.3. Connection via Bluetooth (option).................................................... 38
5.2.5. Switching on .................................................................................................. 39
5.2.6. Calling up a function ...................................................................................... 40
5.2.7. Entering values.............................................................................................. 40
5.2.8. Printing / saving data ..................................................................................... 42
5.2.9. Search for meras. boxes................................................................................ 42
5.2.10. Confirming an error message ........................................................................42
5.2.11. Switching off .................................................................................................. 43
5.3. Folders / Measurement sites......................................................... 43
5.4. Saved Measurements ................................................................... 46
5.5. Instrument diagnosis..................................................................... 47
5.5.1. Error diagnosis .............................................................................................. 48
5.5.2. Gas path check.............................................................................................. 48
5.5.3. Sensor diagnosis ........................................................................................... 48
5.5.4. Instrument information ................................................................................... 48
6Using the analyzer ................................................................................ 49
6.1. Settings......................................................................................... 49
6.1.1. Assigning the right hand function key ............................................................ 49
6.1.2. Instrument settings ........................................................................................ 49
6.1.2.1. Dilution ............................................................................................ 49
6.1.2.2. Measurement view .......................................................................... 51
6.1.2.3. Units................................................................................................ 53
6.1.2.4. Date / time....................................................................................... 54
6.1.2.5. Power options.................................................................................. 54
6.1.2.6. Display brightness ........................................................................... 54
6.1.2.7. Printer ............................................................................................. 55
6.1.2.8. Bluetooth......................................................................................... 55
6.1.2.9. Language ........................................................................................ 56
6.1.2.10. Country version ............................................................................... 56
6.1.2.11. Password protection ........................................................................ 57
6.1.2.12. Analog input .................................................................................... 58
6.1.2.13. Data bus.......................................................................................... 58
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6.1.3. Fuels & Test option........................................................................................59
6.1.4. Sensor settings..............................................................................................59
6.1.4.1. NO2addition ....................................................................................60
6.1.4.2. CxHy-Sensor ................................................................................... 60
6.1.4.3. Sensor protection ............................................................................61
6.1.4.4. Calibration / adjustment...................................................................61
6.1.4.5. ppmh counter ..................................................................................64
6.1.4.6. Calibration data ...............................................................................65
6.1.4.7. Negative value.................................................................................65
6.1.5. Programs .......................................................................................................66
6.2. Measuring......................................................................................68
6.2.1. Preparing for measurement ...........................................................................68
6.2.2. Using the flue gas probe ................................................................................70
6.2.3. Applications ...................................................................................................70
6.2.3.1. Flue Gas, Flue Gas + m/s, Flue Gas + ∆p, Program for all analyzer
boxes, Exhaust Gas before + after catalyst .....................................72
6.2.3.2. Draft-Measurement..........................................................................74
6.2.3.3. Smoke number ................................................................................75
6.2.3.4. Gas flow calc. ..................................................................................75
6.2.3.5. Oil flow calc. ....................................................................................76
6.3. Analog outputs...............................................................................77
7Maintenance...........................................................................................79
7.1. Changing the rechargeable battery ...............................................79
7.2. Cleaning the flue gas analyzer ......................................................80
7.3. Replacing/retrofitting sensors ........................................................80
7.4. Replacing the filter for NO sensors................................................83
7.5. Recalibrating sensors ....................................................................83
7.6. Cleaning the modular flue gas probe.............................................84
7.7. Replacing probe pre-filter ..............................................................84
7.8. Changing the thermocouple...........................................................84
7.9. Condensate trap/condensate container.........................................85
7.10. Checking/replacing the dirt filter ....................................................86
7.11. Cleaning/replacing the pump.........................................................87
7.11.1. Cleaning the main gas pump .........................................................................88
7.11.2. Changing the main gas pump ........................................................................89
7.11.3. Changing the condensate pump ....................................................................90
7.11.4. Replacing the motor of the condensate pump................................................91
7.12. Replacing the filtration non-woven in the gas cooler .....................93
7.13. Recommended maintenance cycles..............................................94
7.14. Condensate watchdog (option)......................................................94
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8Tips and assistance .............................................................................. 96
8.1. Questions and answers ................................................................ 96
8.2. Accessories and spare parts......................................................... 98
8.3. Updating the instrument software ............................................... 101
9Appendix.............................................................................................. 104
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2Safety and the environment
2.1. About this document
This document describes the product testo 350 with the device
setting Country version | USA
Use
> Please read this documentation carefully and familiarize
yourself with the analyzer before putting it to use. Pay particular
attention to the safety instructions and warning advice in order
to prevent injuries and damage to the products.
> Keep this document on hand so that you can refer to it when
necessary.
> Hand this documentation on to any subsequent users of the
analyzer.
Warnings
Always pay attention to information that is marked by the following
warnings with warning pictograms. Implement the specified
precautionary measures.
Representation Explanation
WARNING Indicates potential serious injuries
CAUTION indicates potential minor injuries
CAUTION indicates circumstances that may lead to
damage to the products
Symbols and writing standards
Representation Explanation
Note: Basic or further information.
1....
2....
Action: more steps, the sequence must be
followed.
> ... Action: a step or an optional step.
- ... Result of an action.
Menu Elements of the instrument, the instrument
displays or the program interface.
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Representation Explanation
[OK] Control keys of the instrument or buttons of the
program interface.
... | ... Functions/paths within a menu.
“...” Example entries.
2.2. Ensure safety
> Only operate the analyzer properly, for its intended purpose and
within the parameters specified in the technical data. Do not
apply force to the analyzer.
> Do not operate the analyzer if there are signs of damage on the
housing, power supply, or sample lines.
> Do not perform contact measurements on non-insulated, live
electrified parts.
> Do not store the analyzer with solvents. Do not use any
desiccants for storage.
> Carry out only the maintenance and repair work on this
instrument that is described in the documentation. Follow the
prescribed steps exactly. Use only original spare parts from
testo.
> Any additional service must only be carried out by authorized
personnel. Testo will otherwise refuse to accept responsibility
for the proper functioning of the analyzer after repair and for the
validity of certifications.
> Use the device in closed, dry rooms. Protect analyzer from rain
and moisture.
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> Temperatures given on probes/sensors relate only to the
measuring range of the sensors. Do not expose handles and
sample lines to any temperatures in excess of 158 °F unless
they are expressly permitted for higher temperatures.
The objects to be measured or the measurement environment
may also pose risks: Note the safety regulations valid in your
area when performing the measurements.
Safety related symbols on the instrument
Representation Explanation
If the product is not used in strict compliance
with this documentation, the intended
protection may be impaired.
> Operate the product only as described in
this documentation.
> Please consult your testo dealer or the
manufacturer when in doubt.
For products with Bluetooth (optional)
Changes or modifications that have been made without the explicit
consent of the responsible approval authority, may cause the
retraction of the type approval.
Data transfer may be disturbed by equipment that uses the same
ISM-band, i.e. WLAN, microwave ovens.
The use of radio communication links is not permitted in airplanes
and hospitals, among other locations. For this reason the following
points must be ensured before entering:
> Turn off Bluetooth function (control unit and analyzer box).
> Disconnect control unit and analyzer box from all external
power sources (power supply, external rech. batts., etc.).
2.3. Protecting the environment
> Dispose of faulty rechargeable batteries/spent batteries in
accordance with valid legal specifications.
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> At the end of its life cycle, send the product to the separate
collection for electric and electronic devices (observe local
regulations), or return the product to testo for disposal.
3Specifications
3.1. Use
The testo 350 is a portable combustion & emission analyzer. The
instrument consists of the control unit (control unit for displaying
readings and controlling the analyzer box) and the analyzer box
(measuring instrument). Plug-type contacts, databus cable or
Bluetooth (option) are used to connect the control unit to the
analyzer box.
The testo 350 has been designed for the following
tasks/applications:
• Service/adjustment of industrial boilers and systems
(processing plants, power plants)
• Emission control troubleshooting of compliance measurements
with emission guidelines
• Service/commissioning of burners/boilers
• Measurements on gas turbines/stationary industrial engines
• testo 350 must not be used as a safety (alarm) device
The Bluetooth option may only be operated in countries in which it
is type approved.
3.2. Technical data
3.2.1. Examinations and licenses
As declared in the certificate of conformity, this product complies
with Directive 2004/108/EC.
This product is TÜV approved.
3.2.2. Bluetooth module (option)
• Bluetooth type: BlueGiga WT 11
• Bluetooth product note: WT 11
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• Bluetooth identification: B01867
• Bluetooth company: 10274
Certification
EU countries
Belgium (BE), Bulgaria (BG), Denmark (DK), Germany (DE),
Estonia (EE), Finland (FI), France (FR), Greece (GR), Ireland (IE),
Italy (IT), Latvia (LV), Lithuania (LT), Luxembourg (LU), Malta (MT),
Netherlands (NL), Austria (AT), Poland (PL), Portugal (PT),
Romania (RO), Sweden (SE), Slovakia (SK), Slovenia (SI), Spain
(ES), Czech Republic (CZ), Hungary (HU), United Kingdom (GB),
Republic of Cyprus (CY).
EFTA countries
Iceland, Liechtenstein, Norway, Switzerland
Other countries
USA, Canada, Turkey, Colombia, El Salvador, Ukraine, Venezuela,
Ecuador, Japan
Information of the FCC (Federal Communications
Commission)
Contains FCC ID: QOQWT11
• Section 15.19 Labelling requirements
• This device fulfils part 15 of the FCC-directives
• Commissioning is subject to the two following conditions:
1this instrument must not cause any dangerous interferences
and
2this instrument must be able to cope with interferences,
even if these have undesired effects on operation.
Changes
The FCC demands that the user is to be informed that with any
changes and modifications to the device, which have not been
explicitly approved by testo AG, the right of the user to use this
device will become null and void.
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3.2.3. Declaration of Conformity
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3.2.4. Measurement ranges and resolution
Analysis box
Measurement
parameter
Measurement
range
Resolution
O20…25vol.% 0.01vol.%
CO, H2-comp. 0…10000ppm 1ppm
COlow, H2-comp. 0...500ppm 0.1ppm
NO 0...4000ppm 1ppm
NOlow 0...300ppm 0.1ppm
NO20...500ppm 0.1ppm
SO20...5000ppm 1ppm
H2S 0...300ppm 0.1ppm
CO2-(IR) 0...50vol.%
0.01Vol.% (0…25Vol.%)
0.1Vol.% (> 25Vol.%)
HC 1, 2 Natural gas:
100…40000ppm
Propane:
100…21000ppm
Butane:
100…18000ppm
10ppm
10ppm
10ppm
Differential
pressure 1
-16 to +16 "H2O 0.004 "H2O
Differential
pressure 2
-80 to +80 "H2O 0.004 "H2O
NTC (permanently
installed)
-4° to 122 °F 32.18 °F
1Detection limit: 50ppm
2Strict compliance with the lower explosion limit is mandatory.
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Measurement
parameter
Measurement
range
Resolution
Abs. Press.,
optionally when IR
sensor is installed
-240 to 461 "H2O 0.4 "H2O
Flow velocity 0 to 131 ft/sec 0.1 ft/sec to 131 ft/sec
Type K (NiCr-Ni) -328° to 2498 °F 32.18 °F
Type S (Pt10Rh-Pt) 0° to 3200 °F 33.8 °F
3.2.5. Accuracy and response time
Analysis box
Measurement
parameter
Accuracy Response
time
O2±0.2Vol.% < 20s (t95)
CO, H2-comp. ±10ppm (0…199ppm)
±5% of reading (200…2000ppm)
±10% of reading (rest of range)
< 40s (t90)
COlow, H2-comp. ±2ppm (0…39.9ppm CO)
±5% of reading (rest of range)
< 40s (t90)
NO ±5ppm (0…99ppm)
±5% of reading (100…1999ppm)
±10% of reading (rest of range)
< 30s (t90)
NOlow ±2ppm (0…39.9ppm)
±5% of reading (rest of range)
< 30s (t90)
NO2±5ppm (0…99.9ppm)
±5% of reading (rest of range)
< 40s (t90)
SO2±5ppm (0…99ppm)
±5% of reading (100…1999ppm)
±10% of reading (rest of range)
< 30s (t90)
H2S ±2ppm (0…39.9ppm)
±5% of reading (rest of range)
< 35s (t90)
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Measurement
parameter
Accuracy Response
time
CO2-(IR) ±0.3Vol.% ±1% of reading
(0…25Vol.%)
±0.5Vol.% ±1.5% of reading
(rest of range)
< 10s (t90)
heat-up time:
< 15min
HC ±400ppm (100…4000ppm)
±10% of reading (rest of range)
< 40s (t90)
Differential
pressure 1
±1.5% of fmv (-16 to -1 "H2O)
±1.5% of reading (rest of range)
-
Differential
pressure 2
±1.5% of fmv (-80 to +20 "H2O)
±1.5% of reading (rest of range)
-
Absolute
pressure
±4 "H2O -
Stack Gas Temp.
Thermocouple
Type K (NiCr-Ni)
±39.2°F (-148° to 392 °F)
±33.8 °F (rest of range)
-
Thermocouple
Type S
(Pt10Rh-Pt)
±33.8 °F (0° to 3200 °F) -
Combustion air
via permanently
installed NTC
±32.36 °F (14 to 122 °F)
±37.4 °F Offset
-
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3.2.6. Measurement range extension for individual slot
(option)
Measurement
parameter
Max. measuring
range with highest
dilution factor
Accuracy 3Resolution
CO, H2-comp. 0…400000ppm ±2% of reading 1 ppm
COlow,
H2-comp.
0…20000ppm ±2% of reading 0.1ppm
SO20…200000ppm ±2% of reading 1 ppm
NOlow 0…12000ppm ±2% of reading 0.1ppm
NO 0…160000ppm ±2% of reading 1 ppm
HC 4, 5 Natural gas:
100…40000ppm
Propane:
100…21000ppm
Butane:
100…18000ppm
±2% of reading
10 ppm
10 ppm
10 ppm
3.2.7. Fresh air valve (option)
Dilution of all sensors, dilution factor 5
Measurement
parameter
Measurement
range
Accuracy 6, 7
O20 to +25 Vol. %
O2
0.01 Vol. % O2
(0 to 25 Vol. % O2)
CO, H2-comp. 2500…50000ppm ±5% "H2O
(-40 to 0 "H2O at probe tip)
COlow, H2-comp. 500…2500ppm ±5% "H2O
(-40 to 0 "H2O at probe tip)
3Add to the standard accuracy statement (without dilution).
4Detection limit: 50ppm
5Strict compliance with the lower explosion limit is mandatory.
6Add to the standard accuracy statement (without dilution).
7Accuracy data are valid within the specified pressure range (pressure on probe
tip).
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NO2500…2500ppm
±5% "H2O
(-40 to 0 "H2O at probe tip)
SO2500…25000ppm
±5% "H2O
(-40 to 0 "H2O at probe tip)
NOlow 300…1500ppm
±5% "H2O
(-40 to 0 "H2O at probe tip)
NO 1500…20000ppm ±5% "H2O
(-40 to 0 "H2O at probe tip)
H2S 200…1500ppm
±5% "H2O
(-40 to 0 "H2O at probe tip)
HC 8, 9 Natural gas:
500…40000ppm
Propane:
500…21000ppm
Butane:
500…18000ppm
±5% "H2O
(-40 to 0 "H2O at probe tip)
CO2-(IR) 0 to 50 Vol. %
CO2
0.3 Vol. % O2
+1% mv (0 to 25 Vol. % O2)
0.5 Vol. % O2
+1.5% mv
(>25 to 50 Vol. % O2)
3.2.8. Other instrument data
Flue gas analyzer
Feature Values
Ambient
temperature
23° to 113 °F
short-term (max. 5min.): up to 176 °F by
radiated heat (i.e. heat radiation from a hot
exhaust channel)
Ambient pressure 240.87 to 441.60 "H2O
Ambient humidity 5…95%rF
Storage and
transport
temperature
-4° to 122 °F
8Detection limit: 50ppm
9Strict compliance with the lower explosion limit is mandatory.
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Feature Values
Degree of protection IP40
Warranty Analyzer: 24 months (excluding wear parts)
CO-, COlow- ,NOlow-, NO, SO2, H2S-, HC-
sensor: 12 months
O2sensor 18 months
CO2-(IR) sensor: 24 months
Flue gas probe: 24 months
Thermocouple: 12 months
Rech. battery: 12 months
Terms of warranty Terms of warranty: see website
www.testo.com/warranty
Control unit
Feature Values
Power supply • Li-ion rech. batt.
• Analyzer box
• Power supply
Battery charge time 7h (via mains adapter)
14h (via CAN interface)
Rech. batt. service
life
approx. 5h (display switched on, Bluetooth
deactivated)
Memory 250,000 readings
Housing material PC, TPE
Weight .097 lbs.
Display Graphic color display, 240 x 320 pixels
Dimensions 10 x 4.5 x 2.3 in.
Analysis box
Feature Values
Power supply via rech. batt. Li-ion rech. batt.
via internal power supply: 100V AC/0.45A -
240V AC/ 0.2A (50-60Hz)
via DC-input (option) 11V…40V DC/
1 - 4A
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Feature Values
Battery charge time <6hr
Battery operation
time
2.5hr (with gas cooler and IR module) /
4.5hr (without gas cooler and IR module)
Dimensions 12.99 x 5.03 x 17.24 in.
Housing ABS URL 94V0
Weight 10.58 lbs. (completely assembled)
Memory 250000 readings
Flue gas
overpressure
20.07 "H2O
Underpressure max. 120.43 "H2O
Pump volumetric
flow rate
1 l/min (controlled), standard litre ±0.1l/min
Hose length max. 53 ft. (corresponds to five probe hose
extensions)
Diluting gas Fresh air or nitrogen
Flue gas dust load max. 20g/m³
Humidity load max. 158 °F td at measuring input
USB interface USB 2.0
Trigger input Voltage: 5...12V (falling or rising flank)
Pulse width: >1 s
Load: 5V/max. 5mA, 12V/max. 40mA
Bluetooth option Class1 module (reach <100m in open field)
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4Product description
4.1. Control unit
4.1.1. Overview
1IrDA interface
2Switch On / Off
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