The Wings Maker Wingman I User manual

GA027PO25971103
THE WINGS MAKER
FACTORYPRE-FABRICATED
ALMOST-READY-TO-FLY(ARF) SERIES
MADE IN CHINA
* Specifications are subject to change without notice.*
It is designed for maximum performance. Please seek advice if one is not familiar with this kind
of engine(electric) powered precision model. Operating this model without prior preparation may
cause injuries. Remember, safety is the most important thing. Always keep this instruction
manual at hand for quick reference.
Warning ! This model is not a toy.
WingSpan:60in/1525mm
WingArea:620sqin/40sqdm
FlyingWeight:3.7lbs/1680g
FuselageLength:48.5in/1235mm
Requires:(Enginepowered) 2-stroke0.40engine
4-channelradiow/4standardservos
(Electricpowered) 450Wmotorsystem
4-channelradiow/3standardservos
40AbrushlessESCwith11x8Epropeller,
4cells14.8V3200mAhLi-Pobattery&charger
Specifications
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INSTRUCTION MANUAL
Before commencing assembly, please read these instructions thoroughly.
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GA027PO25971103
P. 1
INDEX
BEFORE YOU BEGIN
P.1
PARTS LIST
P.2
SAFETYPRECAUTIONS
P.12
BEFOREYOU BEGIN
Cut off shaded portion.
Ensure smooth non-binding
movement while assembling.
Apply instant glue
(C.A.glue, super glue.)
Assemble left and right
sides the same way.
Peel off shaded portion
covering film.
Pay close attention here!
Apply epoxy glue.
Must be purchased separately !
Drill holes with the specified
diameter (here: 3mm).
ASSEMBLY
P.3-P.12
Checkall parts. Ifyoufindanydefectiveor missingpartscontactyourlocaldealer. PleaseDRYFIT
and check for defectsforall parts thatwill requireCAorEpoxyforfinalassembly. Any partsyou
findtobe defectiveafterthegluing processmaybedifficultto remove forwarrantyreplacement. The
manufacturerwillreplace any defectiveparts,but willnotextend tothepartsthataregoodbefore
gluingto defectivepartsduring assembly.
Warranty willnotcoveranypartsmodifiedbycustomer.
Readthroughthemanualbeforeyoubegin,soyouwillhaveanoverallideaofwhattodo.
Symbols used throughout this instruction manual comprise of the following : -
1
2
3
Pierce the shaded portion
covering film.
3mm
Do not overlook this symbol !
Warning!
Apply thread locker
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GA027PO25971103
P.2
Parts List SOCKET HEAD SCREW M3x20mm -- 4 pcs
WASHER d3xD7mm -- 4 pcs
FUEL TANK 320cc PL1111320 -- 1 set
BALSA 8x8x76mm(For Fuel Tank Position Fixing) -- 1 pc.
LINKAGE CONNECTOR Ø2.1mm HW7111960 -- 1 set
PUSHROD Ø1.2x370mm w/ Threads (For Throttle) -- 1 pc.
PLASTIC TUBE d2xD3x180mm (For Throttle) -- 1 pc.
IF WINGMANⅠIS ELECTRIC POWERED:
SOCKET HEAD SCREW M3x8mm -- 4 pcs
WASHER d3xD7mm -- 4 pcs
MOTOR MOUNT PL5404000 -- 1 pc.
SOCKET HEAD SCREW M3x12mm -- 4 pcs
WASHER d3xD7mm -- 4 pcs
BETTERY TIE 270mm -- 2 pcs
DOUBLE-SIDED TAPE 30x35mm -- 1 pc.
11x8E PROPELLER PL6211108 -- 1 pc.
11. LINKAGE CONNECTOR Ø2.1mm -- 1 set
12. STRAPS PL4112106 -- 2 pcs
FUEL TUBE d2xD4x4mm -- 2 pcs
SPONGE 10x80x200mm -- 2 pcs.
13. PLYWOOD 2x59x131mm -- 1 pc.
PLYWOOD 2x54.5x99.6mm -- 1 pc.
SCREW PM2x10mm -- 2 pcs
M2 NYLON INSERT LOCK NUT -- 2 pcs
WASHER d2xD5mm -- 2 pcs
MOUNTING PLATE PL4114015 -- 2 pcs
14. PLASTIC PLATE 1x15x75mm (Wing Protection) -- 1 pc.
WASHER d3xD7mm -- 2 pcs
SCREW HM3x25mm -- 2 pcs
15. DECALS : GA027 DEC -- 1 set
COVERING:--
LIGHTEX SGX 201 BLACK
LIGHTEX SGX 100 WHITE
LIGHTEX SGX 311 FERRARI RED
LIGHTEX SGX 330 CADMIUM YELLOW
LIGHTEX SGX 540 PEARL GREEN
TOUGHLON STL 100 WHITE
TOUGHLON STL 311 FERRARI RED
TOUGHLON STL 540 PEARL GREEN
TOUGHLON STL GA027 RED/WHITE
TOUGHLON STL GA027 RED/YELLOW
TOUGHLON STL GA027 GREEN/WHITE
1. MAIN WING -- 1 pair
2. WING JOINER 6x18x180mm -- 1 pc.
3. STRAPER PL4112106 -- 2 pcs
PLYWOOD 2x8x22mm (For Aileron Servo Stand) -- 2 pcs
CLEVIS PL4112105 -- 2 pcs
FUEL TUBE d2xD4x4mm PT1113040 -- 4 pcs
RING Ø2.3mm -- 2 pcs
PUSHROD Ø1.4x120mm w/ Threads (For Aileron) -- 2 pcs
4. FUSELAGE -- 1 pc.
STABILIZER & ELEVATOR -- 1 set
5. VERTICAL FIN & RUDDER -- 1 set
SCREW PM3x45mm -- 1 pc.
SCREW PM3x35mm -- 1 pc.
WASHER d3xD7mm -- 2 pcs
6. PLYWOOD 2x22x69mm (Tail Skid) -- 1 pc.
PUSHROD Ø1.4x710mm w/ Threads (For Elevator) -- 1 pc.
FUEL TUBE d2xD4x4mm -- 1 pc.
HORN PL4113102 -- 1 set
CLEVIS PL4112105 -- 1 pc.
SCREW PB2x10mm -- 2 pcs
7. PUSHROD Ø1.4x715mm w/ Threads (For Rudder) -- 1 pc.
FUEL TUBE d2xD4x4mm -- 1 pc.
HORN PL4113102 -- 1 set
CLEVIS PL4112105 -- 1 pc.
SCREW PB2x10mm -- 2 pcs
8. FRONT LANDING GEAR -- 1 pc.
COLLAR 3.1mm w/ set screw -- 4 sets
SCREW PA3x10mm -- 4 pcs
STEERING ARM d3.1mm -- 1 set
STEERING ARM STAND PL4116025 -- 1 pc.
FRONT WHEEL PUSHWIRE Ø1.2x330mm -- 1 pc.
PLASTIC TUBE d2xD3x200mm -- 1 pc.
FRONT WHEEL Ø50mm -- 1 pc.
9. MAIN LANDING GEAR -- 1 set
MAIN WHEEL Ø50mm -- 2 pcs
COLLAR 3.1mm w/ set screw -- 4 sets
SCREW PA2.3x12mm -- 6 pcs
LANDING WIRE STRAPS PL4114030 -- 3 pcs
10. SPINNER Ø52mm -- 1 pc.
IF WINGMANⅠIS ENGINE POWERED:
SOCKET HEAD SCREW M3x25mm -- 4 pcs
M3 NUT -- 8 pcs
WASHER d3xD7mm -- 8 pcs
ENGINE MOUNT PL5111030 -- 1 set
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GA027PO25971103
P.3
Main Wing
Main Wing
Aileron Servo
1
2
3
Please dry fit wing joiner into left and right wing to make sure they fit with the proper
dihedral angle, mark the wing joiner if necessary. Apply epoxy glue to both sides of
all surfaces in contact. Use a stick to apply the glue to inner side of wing joiner sleeve,
and apply the glue to wing joiner before putting them together. Wing joiner not glued
properly will lead to wing failure and plane crash.
Apply epoxy glue to the linkage wire BEFORE applying
instant type CA glue to both sides of each hinge.
Completed
Bottom View
Bottom View
Completed
Wing Joiner
6x18x180mm
1.5mm
Plywood
2x8x22mm
Lead to Aileron Servo
Straper
d2xD4x4mm
Fuel Tube
Pushrod
Ø1.4x120mm
Ring
Ring
Clevis
Fuel Tube
d2xD4x4mm
TWM PL8210010
CLEVIS WRENCH
1
2
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GA027PO25971103
P.4
Stabilizer & Elevator
4
Vertical Fin & Rudder
5
Bottom View Bottom View Completed
Apply instant type CA glue to both sides of each hinge.
Apply instant type CA glue to both sides of each hinge.
A A'
A=A'
(Stabilizer)
(Main Wing)
BB'
B=B'
Temporary install the main
wing, adjust leveling of the
stabilizer to make it as
parallel to the main wing as
possible.
1
PM3x45mm Screw
1
2
PM3x35mm Screw
d3xD7mm Washer
C C'
C=C'
Completed
PM3x35mm
PM3x45mm
d3xD7mm
Washer
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GA027PO25971103
Elevator Pushrod
6
Rudder Pushrod
7
P.5
2
PB2x10mm Screw
Ø1mm pilot holes for The Wings Maker horn are pre-drilled. Please look
for pin-hole marks at under side of control surfaces.
Ø1mm pilot holes for The Wings Maker horn are pre-drilled. Please look
for pin-hole marks at side of control surfaces.
Bottom View
197mm 18mm
Tail Skid
PB2x10mm Fuel Tube
d2xD4x4mm
Clevis
Pushrod
Ø1.4x710mm
Horn
2
PB2x10mm Screw
TWM PL8210010
CLEVIS WRENCH
180mm
Clevis
Horn
Fuel Tube
d2xD4x4mm
Pushrod
Ø1.4x715mm
PB2x10mm
TWM PL8210010
CLEVIS WRENCH
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GA027PO25971103
1.5mm
1.5mm
PA2.3x12mm
Landing Wire Straps
P.6
Front Landing Gear
8
Main Landing Gear
9
3.1mm
WheelCollar
3.1mm
WheelCollar
3mm Set Screw 3mm Set Screw
PA3x10mm Screw
3.1mm Collar 4
4
PA2.3x12mm Screw
3.1mm Collar 6
4
Completed
Bottom View
Bottom View
Steering Arm Stand
Completed
3.1mm
Collar
3.1mm
Collar
3mm Set Screw
3mm Set Screw
3mm Set Screw
PA3x10mm
3.1mm
Collar
Wheel Ø50mm
Wheel Ø50mm
Steering Arm
d3.1mm
Front Wheel Pushwire
Ø1.2x330mm
Ø1mm pilot holes are
pre-drilled. Please look
for pin-hole marks at
under side of fuselage.
d2xD3x200mm
Plastic Tube
Front
Front
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GA027PO25971103
3.2mm
P.7
Engine
10 A
Fuel Tank
320cc
UP
M3x20mm
Socket Head Screw
Socket Head Screw
Engine Mount
PL5111030
d3xD7mm
Washer
Balsa 8x8x76mm
(For Fuel Tank Position Fixing)
Apply thread locker to screws.
Installed Engine Position
M3x25mm
M3 Nut
d3xD7mm
Washer
Plastic Tube
d2xD3x180mm
Pushwire
Ø1.2x370mm
d3xD7mm
Washer
Fuel Tank 320cc
Ø52mm
Spinner
116mm
4.57in
This step is for engine powered. Please follow
step 10B if your model is electric powered.
Blind nuts are off-centered to keep the spinner at the
fuselge axis.
Ø1.2x370mm
d2xD3x180mm
Throttle Pushwire
Plastic Tube
Linkage connector
GA027GPTS
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GA027PO25971103
P.8
Electric
d3xD7mm
Washer
M3x8mm
10B
M2.5x12mm
M3x12mm
d3xD7mm
Washer
Battery
Battery Tie
Double-Sided Tape
M6NUT
SpinnerØ52mm
Bottom View
GA027EPTS01
If Wingman I is electric powered, please follow this step.
Socket Head Screw
Socket Head Screw
Socket Head Screw
40A Brushless
ESC
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GA027PO25971103
P.9
3x3mm Set Screw
M2 Nut
Linkage Connector
1
1
1
2
2mm Washer
Please refer to the attached sheet for linkage connector installation.
3mm
2mm
2mm
M2 Nut
Servo
1.5mm
Front Wheel Pushwire
Servo Set
11
Radio Equipment
12
Install and arrange the servo as shown in the diagram.
d2xD3x180mm
w/ Plastic Tube
Rudder Servo
Rudder Pushrod
Ø1.4x715mm
Battery Tie
Battery
Fuel Tube
d2xD4x4mm
Elevator Pushrod
Ø1.4x710mm
Sponge
Straper
Elevator Servo
Receiver
Rudder Pushrod
Elevator Pushrod
Sponge
Battery
Straper
Fuel Tube
Receiver
Ø1.4x710mm
d2xD4x4mm
Ø1.4x715mm
Ø1.2x370mm
d2xD3x180mm
Rudder Servo
Linkage Connector
Linkage Connector Throttle Pushwire
Throttle Servo
Plastic Tube
d2xD3x200mm
Plastic Tube
d2xD3x200mm
w/ Plastic Tube
Elevator Servo
Fuel Tank
320cc
Ø1.4x715mm
Front Wheel Pushwire
Ø1.4x715mm
Front Wheel Pushwire
ANitro Powered
BElectric Powered
Charge Receptacles
KP0041300
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GA027PO25971103
P.10
Fuselage Cover
13
Main Wing
14
d2xD5mm Washer
M2 Nylon Insert Lock NUt
2
2
2
PM2x10mm Screw
d3xD7mm Washer
2
2
HM3x25mm Screw HM3x25mm
Plastic Plate For
Wing Protection
1x15x75mm
d3xD7mm
Washer
M2NylonInsertLockNut M2NylonInsertLockNut
2mm 2mm
Plywood 2x54.5x99.6mm Plywood 2x59x131mm
PM2x10mm
MountingPlate
d2xD5mm Washer
PM2x10mm
MountingPlate
d2xD5mm Washer
d3xD7mm Washer
HM3x25mm
3mm
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GA027PO25971103
P.11
Wing Setting
15
A=A' B=B' C=C' D=D'
AA'
BB'
D'
D
CC'
Adjust the wing and fuselage configuration as shown in the diagrams.
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GA027PO25971103
P.12
C.G.
17
Important Safety Precautions
# First time flyer should never fly by himself / herself. Assistance from experienced flyer is absolutely
necessary.
# Pre-flight adjustment must be done before flying, it is very dangerous to fly a badly pre-adjusted
aircraft.
# is specially designed to be powered by 2C 0.40 engine or 450W motor system.
# Make sure the air field is spacious, never fly the plane too close to people and never get too close
to a running propeller. Extreme caution should be exercised when working with electric powered
models. Make sure the propeller is cleared of all objects, especially your hands before connecting
the battery to the model. Make sure you understand the operation of the ESC (Electronic Speed
Control) by studying the ESC manual. Once you plug in the battery for electric powered model,
always treat the propeller as a rotating one, as accidental movement of the throttle stick will spin
the propeller and could cause injuries.
# If you find wrinkles on the covering as a result of weather changes, you can use hot iron to remove
the wrinkles. Please begin with lower temperature setting and gradually raise the temperature until
the wrinkles are gone. Too hot an iron may damage the covering. Don't use hot iron near the seams
or edges, hot iron will melt the glue and shrink the covering at the same time, causing the seams to
pull away.
# Check and re-tighten up all factory assembled screws, use thread locker if necessary.
Warning!
The ideal C.G. position is 80mm ( 3.15in ) behind the leading edge
measured at where the wing meets the fuselage. In order to obtain
the C.G. specified, add weight to the fuselage or move the battery
position. Check the C.G. before flying.
80mm
3.15in
Control Throws
16
15mm
15mm
Elevator
20mm
20mm
Rudder
6mm
6mm
Ailerons
Adjust the control throws as shown in the diagram. These throws are good for general
flying. You can adjust according to your personal preference.
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GA027PO25971103
LINKAGE CONNECTOR
HW7111050 & HW7111060
After fastening the round nut, make sure that
the linkage connector can rotate freely.
Drill 2mm hole at servo horn. Insert linkage connector
into servo horn.
Make sure shoulder of
screw is cleared from
servo horn.
Add washer to reduce
play if necessary.
Shoulder
Tighten up the round nut
against the shoulder. Apply
CA or permanent thread
locker.
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GA027PO25971103
Optional Parts
Clevis Wrench
Code No. Size Package
PL8210010 1 set
Special tool for clevis installation.
Suitable for standard and small
(EP) clevis.
Small Clevis Large Clevis
Field Stand
Code No. Size Package
MS9111430 600 x 240 x 310mm 1 pc
( ACCESSORIES)
Fuel Filler
Code No. Size Package
PL8110030 15 x 22 x 49mm 1 x 1 pc
Charge Receptacles
Code No. Size Package
KP0041300
Speed : 0.17 sec / 60° @4.8V
0.14 sec / 60° @6.0V
Torque : 3.2kg.cm / 44.8 oz - in @4.8V
4.1kg.cm / 57.4 oz - in @6.0V
Size : 40.6 x 20 x 37mm /
1.60 x 0.79 x 1.46 in
Weight : 39.4 g / 1.39 oz
Code No SV4031
Standard Servo
13860
770
KM0374810
37/ 48 Deluxe
450
8.5-18
30
38 34
37.2
48.5
172 5
21 (Front) and M2.5 (Back)
25mm (Front) and 15.5mm (Back)
40A Brushless ESC
6 ~ 21V
40 55
33
3
KC2040A02 55x28x12mm
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GA027PO25971103
THE WINGS MAKER
www. thewingsmaker.com
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