Thermo Scientific Barnstead TII 1403 Series User manual

Barnstead TII
Type II Water System - Series 1403 and 1404
Operating Manual and Parts List LT1403X8 Rev. 1
_________________________________________________________________________________
Part of Thermo Fisher Scientific

Thermo Scientific
MANUAL NUMBER LT1403X8 (7007165)
1 -- 3/25/11 Added info for N.I.S.T. module in Optional Accessories - pg3-20 ccs
0 -- 7/19/10 Transfer to Marietta (was LT1403X8 7/17/09) ccs
REV ECR/ECN DATE DESCRIPTION By
Preface
Type II Water System i
Models covered in this manual
Model Number Description Voltage
D14031 (7165) 12 LPH 90V-240V
D14041 (7166) 24 LPH 90V-240V

Thermo Scientificii Type II Water System
Preface
Important Read this instruction manual. Failure to read, understand and follow the instructions in this manual
may result in damage to the unit, injury to operating personnel, and poor equipment performance. s
Caution All internal adjustments and maintenance must be performed by qualified service personnel. s
Material in this manual is for information purposes only. The contents and the product it describes are subject to
change without notice. Thermo Fisher Scientific makes no representations or warranties with respect to this
manual. In no event shall Thermo be held liable for any damages, direct or incidental, arising out of or related to
the use of this manual.
©2010 Thermo Fisher Scientific. All rights reserved.

Thermo Scientific Type II Water System iii
Preface
Important operating and/or maintenance instructions. Read the accompanying text carefully.
Potential electrical hazards. Only qualified persons should perform procedures associated with this
symbol.
Equipment being maintained or serviced must be turned off and locked off to prevent possible injury.
Hot surface(s) present which may cause burns to unprotected skin, or to materials which may be
damaged by elevated temperatures.
Marking of electrical and electronic equipment, which applies to electrical and electronic equipment
falling under the Directive 2002/96/EC (WEEE) and the equipment that has been put on the market
after 13 August 2005.
This product is required to comply with the European Union’s Waste Electrical & Electronic
Equipment (WEEE) Directive 2002/96/EC. It is marked with the WEEE symbol. Thermo Fisher
Scientific has contracted with one or more recycling/disposal companies in each EU Member State
European Country, and this product should be disposed of or recycled through them. Further
information on Thermo’s compliance with this directive, the recyclers in your country and
information on Thermo products will be available at www.thermofisher.com.
4Always use the proper protective equipment (clothing, gloves, goggles, etc.)
4Always dissipate extreme cold or heat and wear protective clothing.
4Always follow good hygiene practices.
4Each individual is responsible for his or her own safety.

Thermo Scientificiv Type II Water System
Preface
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technicians or a qualified service organization for on-the-spot repair. If your service need is
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Type II Water System vThermo Scientific
Table of Contents
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
Product Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
TII Water Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2
Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
Locating Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2
Wall Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
Bench Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
Push-To-Connect Tubing Removal . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4
Push-to-Connect Fitting Tubing Install . . . . . . . . . . . . . . . . . . . . . . .3-4
Quick Disconnect Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5
Tubing Adapter Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5
UV Lamp Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6
MPS Cartridge Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-7
Cartridge / Membrane Installation . . . . . . . . . . . . . . . . . . . . . . . . . . .3-7
Carbon Filter Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8
RO Membrane Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8
12 LPH Units (1 Membrane) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9
24 LPH Units (2 Membranes) . . . . . . . . . . . . . . . . . . . . . . . . . . .3-10
Cleaning Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-11
Atmospheric Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-12
Feed Water Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-12
RO Membrane Rinse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-13
Reservoir Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-14
System Cleaning Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-15
Cartridge Pack Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-17
Rinse-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-18
Control Panel Wall Mount Bracket . . . . . . . . . . . . . . . . . . . . . . . . .3-19
Optional Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-20
Calibration of Resistivity Meter with N.I.S.T. Module . . . . . . . . .3-20
Resending N.I.S.T Module for Validation . . . . . . . . . . . . . . . . . . .3-22
Dispense Overflow Cutoff Float . . . . . . . . . . . . . . . . . . . . . . . . . .3-23
Computer/Printer Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-24
One Hyperterminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-24
Procomm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-25
Connecting and Starting the Printer . . . . . . . . . . . . . . . . . . . . . . .3-26
Section 1
Section 2
Section 3

vi Type II Water System Thermo Scientific
Using Your TII . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
Normal Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2
LED System Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2
DI Run Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3
Idle Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3
Automatic Flush (RO Membrane) . . . . . . . . . . . . . . . . . . . . . . . . .4-4
DI Standby Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4
Automatic Dispensing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5
Dispensing Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5
Manual Flush (RO Membrane) . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5
Setting the Time and Date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6
Setting the Displayed Languages . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6
Reservoir Replenishment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6
Volumetric Dispensing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6
Timed Dispensing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6
Setting the Feedwater Chlorine Level . . . . . . . . . . . . . . . . . . . . . . . . .4-7
Setting the RO % Reject Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-7
Setting the Low Product Purity Alarm . . . . . . . . . . . . . . . . . . . . . . . .4-7
Display Contrast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-8
Unit Under Counter (Factory set to “OFF”) . . . . . . . . . . . . . . . . . .4-8
Auto Standby Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-8
Setting System Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-8
Connecting TII to NANOpure System . . . . . . . . . . . . . . . . . . . . . . .4-9
Reservoir Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-9
Printer Attached . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-9
Set Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-9
Table of Contents
Section 4

Maintenance and Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
Prefilter Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
Carbon Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2
MPS Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2
Cartridge Pack Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-3
Micron Final Filter Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-4
Membrane Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-4
Fuse Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-5
UV Lamp Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-5
Resetting Routine Timers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-5
Prefilter, MPS, Carbon, Membrane, Pack Timers . . . . . . . . . . . . . .5-5
Procedures to Reset Routine Timers . . . . . . . . . . . . . . . . . . . . . . . . . .5-6
Sanitization Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6
Reservoir UV Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6
System UV Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6
Reservoir Vent Timers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-7
System Alarms and Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-9
Routine Care Alerts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-15
Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
Ordering Consumables and Supplies . . . . . . . . . . . . . . . . . . . . . . . . .6-1
General Maintenance Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2
Basic Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2
Safety Stock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-3
TII Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-4
Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1
Maintenance Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1
Type II Water System viiThermo Scientific
Section 5

Type II Water System 1-1Thermo Scientific
Section 1 Safety Information
Your Thermo Scientific TII has been designed with function, reliability,
and safety in mind. It is your responsibility to install it in conformance
with local electrical codes. This manual contains important operating and
safety information. The user must carefully read and understand the
contents of this manual prior to the use of this equipment. For safe
operation, pay attention to Notes, Cautions, and Warnings throughout the
manual.
Water purification technology employs one or more of the following:
chemicals, electrical devices, mercury vapor lamps, steam and heated
vessels. Care should be taken when installing, operating or servicing
Thermo Scientific products. The specific safety notes pertinent to this
product are listed below.
Warnings
To avoid electrical shock, always:
1. Use a properly grounded electrical outlet of correct voltage and current
handling capacity.
2. Do not locate the Thermo Scientific TII directly over equipment that
requires electrical service. Routine maintenance of this unit may
involve water spillage and subsequent electrical shock hazard if
improperly located.
3. Replace fuses with those of the same type and rating.
4. Do not disassemble water lines or remove cartridges where spilled
water could contact equipment that requires electrical service.
Electrical shock hazard could result.
5. Power unit OFF before plugging in or unplugging unit.