Thermo Scientific Gallery Plus User manual

Copyright © 2016 Thermo Fisher Scientific Inc. and its subsidiaries. All rights reserved.
Thermo Fisher Scientific Inc. provides this document to its customers with an analyzer purchase to use in the analyzer operation.
This document is copyright protected and any reproduction of the whole or any part of this document is strictly prohibited, except
with the written authorization of Thermo Fisher Scientific.
The contents of this document are subject to change without notice. No representations are made that this document is complete,
accurate or errorfree. All technical information in this document is for reference purposes only. System configurations and
specifications in this document supersede all previous information received by the purchaser.
Use of this analyzer in a manner not specified by the manufacturer could impair any protection provided by the analyzer. No
responsibility and no liability is assumed for any errors, omissions, damage or loss that might arise out of the use or inability to use
this analyzer.
This document is not part of any sales contract. This document shall in no way govern or modify any Terms and Conditions of
Sale, which Terms and Conditions of Sale shall govern all conflicting information between the two documents.
Manufactured by
Thermo Fisher Scientific Oy
Ratastie 2, P.O.Box 100
FI-01621 Vantaa
Finland
Tel: [phone]
E-mail: [email protected]

S
Thermo Scientific iii
Safety information
Physical handling of this analyzer requires a team effort. The analyzer is too heavy and bulky for
one person alone to handle safely.
Figure 1. Safety labeling outside analyzer
Safe operation
Warning
Follow the instructions to ensure the correct and safe operation.
All surfaces under the main cover are potential sources of toxicants
and irritating biological agents. Use protective gloves, spectacles and
clothes.

iv Thermo Scientific
Main cover
Warning
Do not open the cover, if the analyzer is in the Running or
Analyzing state.
If the cover is opened when analysis is going on, tests under
processing are lost. Mechanical parts may move a few seconds after
opening the main cover. Refer to Operation Manual on how to stop
analyzer safely.
Cuvette waste bin
Warning
The cuvette waste bin and cuvettes are a potential source of toxicants
and irritating biological agents.
Treat the cuvette waste bin and used cuvettes as other dangerous
material in laboratory. Use protective gloves, spectacles and clothes
when working with the waste water container. The operator must be
cautious when working with the cuvette waste bin.
Waste water container
Warning
The waste water container is a potential source of toxicants and
irritating biological agents.
Treat the waste water container as other dangerous material in
laboratory. Use protective gloves, spectacles and clothes when
working with the waste water container. The operator must be
cautious when working with the waste water container.
Deionized water container
Information
Keep the deionized water container away from a potential source of
toxicants and irritating biological agents.
Use only as a deionized water container and clean as instructed. Do
not overfill the container, see the maximum water limit.

Thermo Scientific v
Racks
Caution
Racks are potential sources of toxicants and irritating biological
agents.
USB cable
Information
Use only for connection between the analyzer and workstation. The
maximum length of the USB cable is 2 meters.

vi Thermo Scientific
Figure 2. Safety labeling inside analyzer

Thermo Scientific vii
Safe operation
Warning
Follow the instructions to ensure the correct and safe operation.
All surfaces under the main cover are potential sources of toxicants
and irritating biological agents. Use protective gloves, spectacles and
clothes.
Figure 3. Tubing connector
Tubing connector
Warning
The tubing connector of the waste water container is a potential
source of toxicants and irritating biological agents.
Main cover
Caution
When closing the cover, put your hands to the left and right side on its outer front surface (see
the blue areas in the sign) and press the cover downwards until you hear a "click" sound.

viii Thermo Scientific
Incubator
Caution
The surface of the incubator might be hot. Always keep the
insulating cover in its place.
Barcode reader
Caution
Laser detects the barcodes. Keep the covers closed during analysis.
Laser radiation. Do not stare into beam. Class 2 laser product.
• The laser follows the IEC 60825-1:2007 standard.
• The maximum output of laser radiation is 1 mW.
• The emitted wavelength is 650 nm.

N
Thermo Scientific ix
Notices
When the system is delivered to you, it meets the pertinent electromagnetic compatibility (EMC)
and safety standards as described below.
Standards
Table 1. Conformity with the following international standards and regulations
Standard Title
• EN ISO 12100 Safety of machinery – General principles for design – Risk
assessment and risk reduction.
• EN 61010-1
• IEC 61010-1
• UL 61010-1
• CAN/CSA-C22.2 No.
61010-1
Safety requirements for electrical equipment for measurement,
control, and laboratory use - Part 1: General requirements.
• EN 61010-2-010
• IEC 61010-2-010
• CAN/CSA-C22.2 No.
61010-2-010
Safety requirements for electrical equipment for measurement,
control, and laboratory use - Part 2-010: Particular
requirements for laboratory equipment for the heating of
material.
• EN 61010-2-081+A1
• IEC 61010-2-081+A1
• CAN/CSA-C22.2 No.
61010.2.081
Safety requirements for electrical equipment for measurement,
control, and laboratory use - Part 2-081: Particular
requirements for automatic and semi-automatic laboratory
equipment for analysis and other purposes.
• EN 61326-1 Electrical equipment for measurement, control and laboratory
use – EMC requirements – Part 1: General requirements.
• EN 61000-6-2 Electromagnetic compatibility (EMC) – Part 6-2: Generic
standards – Immunity for industrial environments.
• EN 61000-6-3 Electromagnetic compatibility (EMC) – Part 6-3: Generic
standards – Emission standard for residential, commercial and
light-industrial environments.
• FCC CFR 47 Part 15 Subpart B, Class B. EMC Requirements for US.

xThermo Scientific
Standard Title
• EN 50581 Technical documentation for the assessment of electrical and
electronic products with respect to the restriction of hazardous
substances.
CE
The CE mark attached on Gallery Plus (chemistry analyzer, type 862)
indicates the conformity with the EMC (electromagnetic compatibility)
directive 2004/108/EC and Machinery Directive 2006/42/EC and RoHS
directive (Restriction of the use of certain hazardous substances in electrical
and electronic equipment) 2011/65/EU.
Changes that you make to your system may void compliance with one
or more of these EMC and safety standards. Changes to your system
include replacing a part or adding components, options, or peripherals not
specifically authorized and qualified by Thermo Fisher Scientific. To ensure
continued compliance with EMC and safety standards, replacement parts
and additional components, options, and peripherals must be ordered from
Thermo Fisher Scientific or one of its authorized representatives.
FCC Notice
This equipment has been tested and found to comply with the limits for a Class B digital
device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable
protection against harmful interference in a residential installation. This equipment generates,
uses and can radiate radio frequency energy and, if not installed and used in accordance with
the instructions, may cause harmful interference to radio communications. However, there is no
guarantee that interference will not occur in a particular installation. If this equipment does cause
harmful interference to radio or television reception, which can be determined by turning the
equipment off and on, the user is encouraged to try to correct the interference by one or more of
the following measures:
• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment and receiver.
• Connect the equipment into an outlet on a circuit different from that to which the receiver is
connected.
• Consult the dealer or an experienced radio/TV technician for help.
WEEE Compliance
This product is required to comply with the European Union’s Waste Electrical & Electronic
Equipment (WEEE) Directive 2012/19/EU. It is marked with the following symbol:

Thermo Scientific xi
Thermo Fisher Scientific has contracted with one or more recycling/disposal companies in each
EU Member State, and these companies should dispose of or recycle this product. For further
information on Thermo Fisher Scientific’s compliance with these directives, the recyclers in your
country, and information on Thermo Fisher Scientific products which may assist the detection of
substances subject to the RoHS Directive contact us by e-mail: [email protected].

(this page was intentionally left blank)

C
Thermo Scientific xiii
Contents
Preface Preface...................................................................................................................... xv
Intended use................................................................................................. xv
Intended audience.........................................................................................xv
Product documentation.................................................................................xv
Document revision history...................................................................... xvi
Document symbols and conventions.......................................................... xvii
Symbols in manual................................................................................. xvii
Document conventions...........................................................................xvii
Chapter 1 Operating environment.............................................................................................1
Chapter 2 Unpacking and inspecting...................................................................................... 3
Removing transport casing............................................................................. 3
Recycling packing material............................................................................. 3
Inspecting product..........................................................................................4
Identifying product.................................................................................... 4
Checking delivery items............................................................................. 4
Inspecting analyzer..................................................................................... 4
Returning analyzer damaged in transit....................................................... 4
Chapter 3 Space and load requirements................................................................................ 5
Chapter 4 Setting up....................................................................................................................9
Removing handles.......................................................................................... 9
Washing water containers and cuvette waste bin.......................................... 10
Connecting peristaltic pump tube................................................................ 10
Unsecuring probes and mixer.......................................................................12
Checking probes...........................................................................................13
Placing rack labels........................................................................................ 14
Checking filters............................................................................................ 15
Installing ECM unit.....................................................................................17
Electrodes................................................................................................. 18
Preparing reference electrode............................................................... 20
Preparing electrodes............................................................................. 20
Installing ECM electrodes....................................................................21
Installing ECM rinse liquid bag...............................................................22
Testing ECM electrodes...........................................................................22
Setting up workstation and connecting cables.............................................. 23
Chapter 5 Starting up analyzer............................................................................................... 27
Configuring analyzer settings........................................................................28

Contents
xiv Thermo Scientific
Appendix 1 Removing transport casing................................................................................... 29
Appendix 2 Sample rack types.................................................................................................. 31
Appendix 3 Consumables and accessories.............................................................................35
Appendix 4 Installation, operational and performance qualification................................ 39
Glossary.....................................................................................................................49

P
Thermo Scientific xv
Preface
Installation Manual contains instructions on how to install the analyzer. This manual provides
procedures for mechanical and electrical installation.
Intended use
Thermo Scientific Gallery Plus is a discrete, automated chemistry analyzer. In addition to
photometric measurement, the analyzer supports electrochemical measurement (ECM) technique.
Gallery Plus is specifically designed e.g. for food, beverages, water, environmental and
different bioprocess applications. Thermo Scientific Gallery Plus is offered with various system
applications. Furthermore, the analyzer supports user definable application setup.
Gallery Plus Beermaster model is dedicated for beer and wort quality control and analysis.
Intended audience
This manual is addressed to the personnel responsible for installing the analyzer. The operator
must be trained in and should have a knowledge of handling the analyzer.
Note It is recommended to follow good laboratory practices (GLP).
Product documentation
The product documentation consists of the following manuals:
• Operation Manual contains instructions on how to operate the analyzer during normal
operation once it has been installed. The manual can be used to find out what needs to
be done before running analyses and how to run analyses. The manual also contains daily
maintenance task descriptions and a troubleshooting guide.
• Reference Manual contains operational and analysis principle descriptions and lists test
parameters per test.
• Installation Manual contains instructions on how to install the analyzer. The manual
describes procedures for mechanical and electrical installation. The chapters are organized in
the chronological order in which the analyzer should be installed.

Preface
xvi Thermo Scientific
• Service Manual contains instructions on how to service and maintain the analyzer. The
manual also describes procedures for adjusting the analyzer and information about the
analyzer parts. The manual also lists spare parts and accessories. Service Manual is provided
only to the trained service engineers.
• The LIS Interface manual contains instructions on how to integrate the analyzer into the
Laboratory Information System (LIS). The manual describes the communication between the
analyzer and the host, using the RS-232 or TCP/IP interface.
Document revision history
Document version and date Document code Software version History
A/July 2011 N12273 3.0 Document created.
B/August 2011 N12273 3.0 Ordering code for touchscreen revised.
A/February 2012 N12273 4.0 Added UPS recommendations, filter verification
instructions and analyzer settings instructions, and
updated the Consumables and accessories list and
the IQOQ procedure.
A/July 2012 N12273 4.1 Updated information about configuration of ECM
electrodes and contents of Start-up kit.
B/October 2012 N12273 4.1 PC configuration information and filter tables
updated.
A/June 2013 N12273 5.0 Updated system configuration information.
A/October 2013 N12273 5.1 Checked the content against 5.1 software. Updated
barcode sticker instructions.
A/July 2014 N12273 5.2 Checked the content against 5.2 software.
A/June 2015 N12273 5.3 Updated Part 6 of Installation, operational and
performance qualification. Updated WEEE
Compliance information and contact information.
A/October 2016 N12273 6.0 Added connecting instructions for peristaltic pump
tube and information about new sample rack
types and tube support plate. Updated analyzer
pictures because of a new main cover gas spring.
Added instructions how to connect new PC and
adjust touch screen. Updated Consumables list
and Installation, operational and performance
qualification section.
The original language of these instructions is English.

Preface
Thermo Scientific xvii
Document symbols and conventions
Symbols in manual
This manual uses notes that point out important information related to the correct and safe
operation of the analyzer. Therefore, comply fully with all notices.
Note The note icon informs the operator of relevant facts and conditions.
CAUTION The caution icon indicates important information or warnings related to the
concept discussed in the text. It might indicate the presence of a hazard which could result in
the corruption of software or damage to equipment or property.
Document conventions
• Important abbreviations and terms in this manual are spelled out in Glossary.
• The last command of the user interface menu path is presented in bold, for example: Select
F2 > Samples > New.
• Menu names in the user interface are shown in bold, for example: Select the correct test from
the Test name drop-down menu in the Results view.
• Parameter names are shown in italics, for example: The test can be taken into or out of use
with the In use parameter.
• Parameter values are indicated with quotation marks, for example: The values of the In use
parameter are “Yes” and “No”.
• The statuses and messages are shown in Courier font, for example No valid
calibration.

(this page was intentionally left blank)

1
Thermo Scientific 1
Operating environment
Note The electromagnetic environment should be evaluated prior to operation of the
analyzer. Do not use this analyzer in close proximity to sources of strong electromagnetic
radiation, for example, unshielded intentional RF-sources. They may interfere with the proper
operation.
Note Installing any 3rd party software to the workstation PC is not supported by Thermo
Fisher Scientific. The 3rd party software (e.g. antivirus software) can interfere with the analyzer
performance and, for instance, generate error messages like “internal timing error” or “master
used too much time”. Thermo Fisher Scientific is not responsible for possible errors due to 3
rd party software installed by customer.
Note It is not recommended to connect the workstation to the Internet due to the risk of
viruses, unless specifically requested by Thermo Fisher Scientific in order to join a remote
support session. To use remote connection, refer to the instructions in the Operation Manual.
Dimensions
Table 2. Dimensions and weight of the analyzer
Description cm / kg in / lb
Width 94 cm 37.0 in
Height 62 cm / 130 cm 24.4 in / 51.2 in
Depth 70 cm 27.6 in
Weight 110 kg 242.5 lb
Note Dimensions are given without workstation and display.
Power supply
Table 3. Power supply to the analyzer
Description Value
Voltage 100 - 240 VAC ± 10%
Frequency 50 - 60 Hz ± 5%

1 Operating environment
Operating environment
2Thermo Scientific
Description Value
Power consumption 300 W
Note It is recommended to have UPS for power loss protection in analyzer and workstation.
Connect UPS only to the workstation, monitor and analyzer. Do not connect UPS to the
printer.
Table 4. Minimum recommendation for UPS
Description Value
UPS minimum
recommendation, VA
1500
Analyzer’s decibel level (dB)
Average noise level at 1 meter <60 dB(A).
Environmental conditions
• Ambient temperature: 18...30 ºC
• Relative humidity: 40 - 80%, non-condensing
• Altitude: < 2000 m from the sea level
• Heat output: 680 (without ECM) / 750 (with ECM) BTU/h
• Electromagnetic environment:
– basic electromagnetic environment (residential, office, laboratory, light industry)
– industrial electromagnetic environment
Water requirements
Follow the local water regulations set for the laboratory. The following specification is a minimum
requirement for water. Requirements for Clinical Laboratory Reagent Water (CLRW) developed
by Clinical and Laboratory Standards Institute (CLSI).
Table 5. Clinical laboratory reagent water requirements
Description Value
Resistivity ≥ 10 MΩ · cm referenced to 25 ºC
TOC < 500 ppb
Micro-organisms < 10 CFU/ml
Particle-free ≥ 0.22 µm