Thermo Scientific GenPure Standard User manual

Operating Instructions
Thermo Scientific Barnstead GenPure
Water Purification System
with xCAD
Serial no.: ................................
These Operating Instructions must be read prior to installation and start-up!
50131281 Stand: 11.12 Rights to technical changes reserved

Thermo Scientific Barnstead GenPure with xCAD
Ultrapure water system
2
EC-Declaration of Conformity
in accordance with the EEC machine directive 2006/42/EC, appendix II A
We hereby certify that the following described machine in its conception and form put by us into
circulation is in accordance with all the relevant essential health and safety requirements of the
EC machinery directive 2006/42/EC as amended and the national laws and regulations adopt-
ing this directive.
This declaration is no longer valid if the machine is modified without our consent.
Manufacturer: Thermo Electron LED GmbH
Robert-Bosch-Straße 1
D-63505 Langenselbold
Description of the machine:
function: Ultrapure water system
type: GenPure with xCAD, GenPure UF with xCAD, GenPure UV with xCAD,
GenPure UV/UF with xCAD, GenPure UV-TOC with xCAD, GenPure UV-
TOC/UF with xCAD
article number: bench version: 50131286, 50131250, 50131254, 50131252, 50131296,
50131298
wall version: 50131300, 50131302, 50131317, 50131315, 50131321,
50131323
The agreement with further valid guidelines/regulations following for the product is ex-
plained:
EMC Directive (2004/108/EC)
Reference to the harmonised standards:
DIN EN ISO 12100-1 Safety of machinery, Part 1: Basic terminology
DIN EN ISO 12100-2 Safety of machinery, Part 2: Technical principles
DIN EN ISO 14121-1 Safety of machinery, Part 1: Risk assessment
DIN EN 61326-1
Authorized person for the technical documentation:
Detlef Opp
Stockland3
D-56412 Niederelbert
Niederelbert, 1. April 2010
Detlef Opp, Head of Technical documentation
Signature

Thermo Scientific Barnstead GenPure with xCAD
Ultrapure water system
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Preface
Dear Sir or Madam,
In deciding to purchase a high-purity water system of type GenPure with xCAD you have se-
lected a high-quality product.
Thank you for the confidence you have placed in us.
Before you start to install and operate your pure water system, please carefully read the infor-
mation given in these Operating Instructions on how to correctly carry out installation and how
to properly operate the system.
This is particularly important, as we, the manufacturer, cannot accept liability for any damage
occurring as a result of improper operation of this system, or from use of it for other than the
intended purpose.
Niederelbert, 20.03.2008

Thermo Scientific Barnstead GenPure with xCAD
Ultrapure water system
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1. Contents
1. Contents..................................................................................................4
2. Explanatory notes on the operating instructions .....................................6
3. Transport and packaging ........................................................................7
3.1 Examination on receipt.......................................................................................................7
3.2 Complaints .........................................................................................................................7
3.3 Packaging and return shipment..........................................................................................7
4. Safety precautions ..................................................................................8
5. Intended purpose ..................................................................................10
5.1 Application areas..............................................................................................................10
6. Extent of delivery ..................................................................................11
7. Technical specifications ........................................................................13
8. Description of how the systems function...............................................17
8.1 Flow chart, GenPure Standard with xCAD .......................................................................18
8.2 Flow chart , GenPure UV with xCAD................................................................................19
8.3 Flow chart, GenPure UF with xCAD................................................................................20
8.4 Flow chart, GenPure UV/UF with xCAD ...........................................................................21
8.5 Flow chart, GenPure UV-TOC with xCAD ........................................................................22
8.6 Flow chart, GenPure UV-TOC/UF with xCAD ..................................................................23
9. Setting up the system ...........................................................................24
9.1 Installation area ................................................................................................................24
9.2 Connectors .......................................................................................................................25
9.3 General setting up of the system / bench version xCAD ..................................................26
9.4 Setting up the system / wall version xCAD.......................................................................27
9.5 Wall mounting GenPure system .......................................................................................30
9.6 Mounting the power pack (voltage supply).......................................................................31
9.7 Examples of system set-ups ............................................................................................32
10. Putting the system into operation........................................................34
11. Operating elements.............................................................................35
12. System control ....................................................................................36
12.1 Menu ..............................................................................................................................37
12.1.1 Feedwater conductivity: ...........................................................................................37
12.1.2 Ultra pure water limiting value: ................................................................................37
12.1.3 UV-Lamp operating time and intensity:....................................................................38
12.1.4 Filter cartridge operating time counter: ....................................................................38
12.1.5 Rinsing.....................................................................................................................38
12.1.6 Disinfection ..............................................................................................................39

Thermo Scientific Barnstead GenPure with xCAD
Ultrapure water system
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
12.1.7 Display of fault storage:........................................................................................... 40
12.1.8 Print-out................................................................................................................... 41
12.1.9 Unlocking the system .............................................................................................. 41
12.2 OEM-Menu: ................................................................................................................... 43
12.2.1 Setting the maximum operating temperature: ......................................................... 43
12.2.2 Setting the rinsing time:........................................................................................... 44
12.2.3 Changing the disinfection time: ............................................................................... 44
12.2.4 Setting the interval pump time:................................................................................ 44
12.2.5 Setting the interval rinse time:................................................................................. 45
12.2.6 Setting the real-time clock:...................................................................................... 45
12.2.7 Setting the sending interval:.................................................................................... 45
12.2.8 Selecting the language:........................................................................................... 46
12.2.9 Switching units: ....................................................................................................... 46
12.2.10 Switching temperature compensation on or off:.................................................... 46
12.2.11 Entering the system type and serial number:........................................................ 47
12.2.12 Water dispensing via volume control .................................................................... 47
12.3 Printer output ................................................................................................................. 48
12.3.1 Standard messages: ................................................................................................ 48
12.3.2 Code messages: ...................................................................................................... 48
12.3.3 Fault messages:....................................................................................................... 49
13. Maintenance....................................................................................... 50
13.1 Maintenance intervals.................................................................................................... 51
13.2 Replacing the filter cartridge .......................................................................................... 52
13.3 Disinfection .................................................................................................................... 53
14. Waste disposal ................................................................................... 55
15. Trouble shooting................................................................................. 56
16. Replacement parts and consumables ................................................ 58
16.1 GenPure ........................................................................................................................ 58
16.2 xCAD ............................................................................................................................. 59
17. Consumables and accessories .......................................................... 60
18. Terminal assignment .......................................................................... 62
19. Maintenance record............................................................................ 63