Thermo Scientific 43iQ User manual

43iQ
Instruction Manual
Sulfur Dioxide Analyzer
117568-00 • 1Sep2021

Thermo Scientific 43iQ Instruction Manual iii
Contents
Introduction........................................................................................................ 1-1
iQ Series Instrument Platform............................................................. 1-1
43iQ Principle of Operation ............................................................... 1-3
Specifications ...................................................................................... 1-5
Dimensions......................................................................................... 1-7
Installation and Setup...................................................................................... 2-1
Unpacking and Inspection .................................................................. 2-1
Cover Removing and Replacing .......................................................... 2-2
Mounting Options.............................................................................. 2-3
Bench Mount................................................................................... 2-3
Rack Mount..................................................................................... 2-4
Setup Procedure.................................................................................. 2-6
Startup ................................................................................................ 2-8
Operation ............................................................................................................ 3-1
Instrument Display ............................................................................. 3-1
Main Menus and Keypads................................................................ 3-5
Numeric Keypad........................................................................... 3-6
Alphanumeric Keypad................................................................... 3-7
Calibration.......................................................................................... 3-9
Calibrate Background..................................................................... 3-11
Calibrate Span Coefficient ............................................................. 3-12
Zero/Span Schedule ....................................................................... 3-14
Advanced Calibration..................................................................... 3-16
Manual Calibration..................................................................... 3-17
Calibration History..................................................................... 3-22
Data.................................................................................................. 3-23
View Data Log (Last Hour)............................................................ 3-24
View Data Log (Last 24 Hours) ..................................................... 3-25
View Data Log (User Defined Time) ............................................. 3-26
Advanced Data Setup..................................................................... 3-28
Data Logging Setup .................................................................... 3-29
Select Data Logging Variables ..................................................... 3-30
Streaming Data Setup ................................................................. 3-31
Select Streaming Variables........................................................... 3-32
Settings ............................................................................................. 3-33
Health Check................................................................................. 3-34
Chapter 1
Chapter 2
Chapter 3

Contents
iv 43iQ Instruction Manual Thermo Scientific
Status and Alarms........................................................................ 3-35
Valve and Pump Resets............................................................... 3-46
Predictive Diagnostics................................................................. 3-52
Maintenance ............................................................................... 3-53
Preventive Maintenance .............................................................. 3-54
Change Part ................................................................................ 3-56
Maintenance History................................................................... 3-57
File Sharing and Support............................................................. 3-58
iQ360 ......................................................................................... 3-59
Measurement Settings.................................................................... 3-62
Averaging Time........................................................................... 3-64
Range Mode Selection................................................................. 3-66
Range Setting.............................................................................. 3-68
Gas Mode ................................................................................... 3-69
Gas Units.................................................................................... 3-70
Advanced Measurement Settings................................................. 3-71
Communications............................................................................ 3-77
Wired TCP/DHCP .................................................................... 3-79
Serial RS-232/485....................................................................... 3-81
Analog I/O.................................................................................. 3-82
Digital I/O.................................................................................. 3-83
Email Server (SMTP).................................................................. 3-84
Bayern Hessen Settings ............................................................... 3-85
Ethernet Protocol Selection......................................................... 3-86
Instrument Settings........................................................................ 3-87
Display Setup.............................................................................. 3-88
Alarm Setpoints........................................................................... 3-89
Clock .......................................................................................... 3-92
Time Zone.................................................................................. 3-96
Configuration ................................................................................ 3-99
Security Access Levels................................................................... 3-100
Change Security to View Only Access....................................... 3-102
Change Full Access Security Password....................................... 3-103
Change Instrument Password.................................................... 3-105
Reset Instrument Password ....................................................... 3-107
USB Drive ................................................................................... 3-108
Firmware Update Via USB Drive.............................................. 3-109
Download Data To USB Drive................................................. 3-113
Change USB Password.............................................................. 3-116
Reset USB Password.................................................................. 3-118
User Contact Information............................................................ 3-119
Update Bootloader....................................................................... 3-120
Calibration ..........................................................................................................4-1
Equipment Required........................................................................... 4-1
Zero Air Generation......................................................................... 4-2
Chapter 4

Contents
Thermo Scientific 43iQ Instruction Manual v
Commercial Heatless Air Dryers ................................................... 4-2
Absorbing Column........................................................................ 4-2
SO2Concentration Standard............................................................ 4-2
Calibration Gas Generation ............................................................. 4-2
Cylinder Gas Dilution................................................................... 4-3
External Flow Meter(s) and Controller(s)...................................... 4-3
Commercial Precision Dilution Systems........................................ 4-4
Permeation Tube System............................................................... 4-4
Commercial Permeation Systems .................................................. 4-5
Calibration.......................................................................................... 4-6
Calibration in Dual/Auto Range Mode............................................... 4-8
Zero and Span Check........................................................................ 4-10
Manual Calibration........................................................................... 4-11
Adjust Background......................................................................... 4-12
Adjust Span Coefficient.................................................................. 4-12
Reset Bkg to 0.000 and Span Coef to 1.000................................... 4-13
Zero/Span Schedule .......................................................................... 4-14
Next Time ..................................................................................... 4-14
Period ............................................................................................ 4-14
Zero/Span/Purge Duration Minutes .............................................. 4-14
Schedule Averaging Time............................................................... 4-15
Background Calibration and Span Calibration............................... 4-15
Zero/Span Ratio............................................................................. 4-15
References......................................................................................... 4-15
Maintenance...................................................................................................... 5-1
Safety Precautions ............................................................................... 5-1
Fan Filter Inspection and Cleaning ..................................................... 5-1
Pump Rebuilding................................................................................ 5-2
Leak Test ............................................................................................ 5-5
Lamp Voltage Check........................................................................... 5-6
Lamp Voltage Adjustment .................................................................. 5-6
Troubleshooting ................................................................................................ 6-1
Safety Precautions ............................................................................... 6-1
Troubleshooting Guide....................................................................... 6-1
Servicing............................................................................................................. 7-1
Safety Precautions ............................................................................... 7-1
Firmware Updates............................................................................... 7-3
Replacement Parts List........................................................................ 7-3
Fuse Replacement ............................................................................... 7-5
Filter Replacement .............................................................................. 7-6
Fan Replacement................................................................................. 7-7
Measurement Side Removal and Replacing......................................... 7-9
Chapter 5
Chapter 6
Chapter 7

Contents
vi 43iQ Instruction Manual Thermo Scientific
LCD Module Replacement............................................................... 7-12
I/O Replacement............................................................................... 7-14
Peripherals Support Board and System Controller Board
Replacement ..................................................................................... 7-16
DMC Pressure and Flow Board ........................................................ 7-17
Pump Replacement........................................................................... 7-19
Capillary Cleaning and/or Replacement............................................ 7-22
Capillary O-Ring Replacement ......................................................... 7-24
Power Supply Replacement............................................................... 7-24
Step POL Board Replacement........................................................... 7-26
DMC Optical Bench Removal.......................................................... 7-29
Optical Bench Assembly Removal.................................................. 7-29
Optical Bench Assembly Removal.................................................. 7-31
Photomultiplier Tube (PMT) Replacement ................................... 7-33
Flasher Pack Replacement.............................................................. 7-35
Flasher Pack Lamp Replacement.................................................... 7-36
Photo Lamp Detector Board Replacement..................................... 7-37
Kicker Assembly Replacement........................................................ 7-39
Optional Manifold Replacement....................................................... 7-40
Optional DMC Permeation Oven Solenoid Valve Replacement ....... 7-42
Permeation Oven Replacement......................................................... 7-44
Permeation Oven Board Replacement............................................... 7-47
System Description...........................................................................................8-1
Optical Bench DMC........................................................................... 8-2
Heated Hydrocarbon Kicker ............................................................ 8-2
Optical Bench Hardware.................................................................. 8-2
Condensing Lens........................................................................... 8-2
Mirror Assembly ........................................................................... 8-2
Light Baffle ................................................................................... 8-2
Bandpass Filter.............................................................................. 8-2
Flash Lamp Trigger Assembly .......................................................... 8-3
Flash Lamp ................................................................................... 8-3
Flash Trigger Board....................................................................... 8-3
Flash Intensity Assembly ............................................................... 8-3
Photomultiplier Tube ...................................................................... 8-3
Optical Bench DMC Board ............................................................. 8-3
Bench Heater ................................................................................ 8-4
Permeation Oven (Optional) .............................................................. 8-4
Common Electronics .......................................................................... 8-4
Power Supply................................................................................... 8-7
Front Panel ...................................................................................... 8-7
I/O and Communication Components............................................ 8-7
System Controller Board.................................................................. 8-7
Backplane Board .............................................................................. 8-7
Peripherals Support System................................................................. 8-8
Chapter 8

Contents
Thermo Scientific 43iQ Instruction Manual vii
Fan................................................................................................... 8-8
STEP POL Board ............................................................................ 8-8
Sample Pump................................................................................... 8-8
Solenoid Valve Panel........................................................................ 8-8
Flow/Pressure DMC ........................................................................... 8-8
Firmware............................................................................................. 8-8
Optional Equipment .......................................................................................... 9-1
Connecting External Devices .............................................................. 9-1
Communication Board .................................................................... 9-2
RS-232/RS-485 Port..................................................................... 9-2
RS-485 External Accessory Port .................................................... 9-3
Analog I/O Board ............................................................................ 9-4
Analog Voltage Inputs................................................................... 9-4
Analog Voltage Outputs................................................................ 9-5
Analog Output Calibration .............................................................. 9-6
Analog Output Zero Calibration................................................... 9-7
Analog Output Full Scale Calibration ........................................... 9-9
Digital I/O Board........................................................................... 9-11
Digital Inputs.............................................................................. 9-11
Digital Relay Switches................................................................. 9-13
Valve Driver Outputs.................................................................. 9-15
Internal Zero/Span and Sample Valves.............................................. 9-17
Internal Permeation Span Source ...................................................... 9-17
Permeation Tube Installation......................................................... 9-19
Computation of Concentrations .................................................... 9-22
PTFE Particulate Filter ..................................................................... 9-23
High Flow Option ............................................................................ 9-23
Safety, Warranty, and WEEE.......................................................................... A-1
Safety ..................................................................................................A-1
Safety and Equipment Damage Alerts ..............................................A-1
Warranty.............................................................................................A-2
WEEE Compliance.............................................................................A-4
WEEE Symbol.................................................................................A-4
Quick Reference .............................................................................................. B-1
List of Figures .....................................................................................B-1
List of Tables.......................................................................................B-3
GNU Lesser General Public License.............................................................C-1
GNU Lesser General Public License................................................... C-1
Chapter 9
Appendix A
Appendix B
Appendix C

Thermo Scientific 43iQ Instruction Manual 1-1
Chapter 1
Introduction
The Thermo Scientific™ 43iQ Sulfur Dioxide (SO2) utilizes pulsed
fluorescence technology to measure the amount of sulphur dioxide in the
air.
The pulsing of the UV source lamp serves to increase the optical intensity
whereby a greater UV energy throughput and lower detectable SO2
concentration are realized.
Reflective bandpass filters, as compared to commonly used transmission
filters, are less subject to photochemical degradation and more selective in
wavelength isolation. This results in both increased detection specificity
and long term stability.
The iQ Series Instrument Platform is a smart environmental monitoring
solution for ambient and source gas analysis that affords greater control
over instrument performance and data availability.
●Distributed Measurement and Control (DMC) module design
simplifies serviceability. Each DMC module contains its own
microprocessor control enabling functional performance validation
at the module level.
●Built-in predictive diagnostics and preventive maintenance
schedules identify problems before they occur. The iQ Series
platform sends email notifications directly to Thermo Fisher
Scientific’s world class service support team or locally identified
addressees in order to proactively communicate analyzer
performance conditions and identify spare parts needs before an
operational concern arises.
●The iQ Series platform supports Modbus, streaming and VNC
protocols over serial and Ethernet as well as analog and digital I/O
for easy integration into most data management systems.
●Three standard USB ports afford convenient data download
capability as well as the ability to connect additional hardware, such
as a computer keyboard or mouse.
●The iQ Series GUI runs on a 7” color touchscreen display. The
GUI is highly flexible and can be customized to enable a tailored
iQ Series
Instrument
Platform

Introduction
iQ Series Instrument Platform
1-2 43iQ Instruction Manual Thermo Scientific
experience to simplify daily operations. Custom designed ePort
software allows remote access to the analyzer with a PC. The ePort
control mirrors the same GUI look and feel as the instrument
touchscreen providing a speedy and familiar operational experience.
Figure 1–1. 43iQ Front

Introduction
43iQ Principle of Operation
Thermo Scientific 43iQ Instruction Manual 1-3
The 43iQ operates on the principle that SO2molecules absorb ultraviolet
(UV) light and become excited at one wavelength, then decay to a lower
energy state emitting UV light at a different wavelength. Specifically,
22212 hSO*SOhSO
υυ +→→+
The sample is drawn into the 43iQ through the SAMPLE bulkhead, as
shown in Figure 1–2. The sample flows through a hydrocarbon “kicker,”
which removes hydrocarbons from the sample by forcing the hydrocarbon
molecules to permeate through the tube wall. The SO2molecules pass
through the hydrocarbon “kicker” unaffected.
The sample then flows into the fluorescence chamber, where pulsating UV
light excites the SO2molecules. The condensing lens focuses the pulsating
UV light into the mirror assembly. The mirror assembly contains four
selective mirrors that reflect only the wavelengths which excite SO2
molecules.
As the excited SO2molecules decay to lower energy states they emit UV
light that is proportional to the SO2concentration. The bandpass filter
allows only the wavelengths emitted by the excited SO2molecules to reach
the photomultiplier tube (PMT). The PMT detects the UV light emission
from the decaying SO2molecules. The photodetector, located at the back
of the fluorescence chamber, continuously monitors the pulsating UV light
source and is connected to a circuit that compensates for fluctuations in the
UV light.
As the sample leaves the optical chamber, it passes through a flow sensor, a
capillary, and the “shell” side of the hydrocarbon kicker. The sample then
flows to the pump and is exhausted out the EXHAUST bulkhead of the
analyzer. The 43iQ outputs the SO2concentration to the front panel
display and the analog outputs, and also makes the data available over the
serial or Ethernet connection.
43iQ Principle of
Operation

Introduction
43iQ Principle of Operation
1-4 43iQ Instruction Manual Thermo Scientific
Figure 1–2. 43iQ Flow Schematic
Figure 1–3. 43iQ Flow Schematic with Zero Span

Introduction
Specifications
Thermo Scientific 43iQ Instruction Manual 1-5
Table 1–1 lists the specifications for the 43iQ.
Table 1–1. 43iQ Specifications
Range 0−10 ppm
0−25 mg/m3
Extended Ranges 0−100 ppm
0−250 mg/m3
Zero Noise 1.0 ppb RMS (10 second averaging time)
0.5 ppb RMS (60 second averaging time)
0.25 ppb RMS (300 second averaging time)
Detection Limit 2 ppb (10 second averaging time)
1 ppb (60 second averaging time)
0.25 ppb (300 second averaging time)
Zero Drift <0.5 ppb (24 hour)
Span Drift ±0.5% full-scale (24 hour)
Response Time 60 sec (10 second averaging time)
110 sec (60 second averaging time)
320 sec (300 second averaging time)
Linearity ±1% full-scale
Flow Rate 0.5 lpm (standard)
1.0 lpm (optional)
Interferences (EPA levels) Less than lower detectable limit except for the following:
NO < 3 ppb, M-Xylene < 1ppb, H2O < 3% of reading
Operating Temperature Range 0–45 °C
Power Requirements
100–240 VAC 50/60 Hz
275 watts
Physical Dimensions 24 in (D) x 16.75 in (W) x 8.72 in (H) [609 mm (D) 425.45 mm
(W) x 221.48 mm (H)]
Weight 37.1 lbs
Analog I/O 4 Isolated Voltage Inputs 0–10 V
6 Isolated Analog Voltages Outputs, with 4 selectable
ranges
6 Isolated Analog Current Outputs, with 2 selectable ranges
Digital I/O 16 Digital Inputs (TTL)
8 Solenoid Driver Outputs
10 Digital Reed Relay Contact Outputs
Specifications

Introduction
Specifications
1-6 43iQ Instruction Manual Thermo Scientific
Serial Ports 1 RS-232/485 port
1 RS-485 External Accessory port
Other Ports 3 Full Speed USB ports (one in front, two in rear)
1 Gigabit Ethernet port
Communication Protocols MODBUS, Streaming, Bayern Hessen
Approvals and Certifications CE, TUV-SUD Safety, EPA
Table 1–2. 43iQ Optional Permeation Oven Specifications
Temperature Control Three user selectable set points: 30, 35, 45 °C
Temperature Stability ±0.1 °C
Warm-up Time 1 hour (permeation device can take 24 to 48 hours to stabilize)
Carrier Gas Flow ≈700 scc/min
Chamber size Accepts permeation tubes up to 9 cm in total length; 1 cm in
diameter
Physical Dimensions Contained inside the 43iQ
Power Requirements 24 VDC, 50 watts (in addition to the standard 43iQ)
Weight Approximately five pounds (in addition to standard 43iQ)

Introduction
Dimensions
Thermo Scientific 43iQ Instruction Manual 1-7
Figure 1–4. Bench Mount Assembly (dimensions in inches [mm])
Dimensions

Introduction
Dimensions
1-8 43iQ Instruction Manual Thermo Scientific
Figure 1–5. Rack Mount Assembly (dimensions in inches [mm])

Introduction
Dimensions
Thermo Scientific 43iQ Instruction Manual 1-9
Figure 1–6. Rack Mount Requirements
Figure 1–7. Rack Requirements Part 2

Thermo Scientific 43iQ Instruction Manual 2-1
Chapter 2
Installation and Setup
Installation and Setup describes how to unpack, setup, and start-up the
instrument. The installation should always be followed by instrument
calibration as described in the “Calibration” chapter of this manual.
Equipment Damage Do not attempt to lift the instrument by the cover or
other external fittings. ▲
The 43iQ is shipped complete in one container. If there is obvious damage
to the shipping container when you receive the instrument, notify the
carrier immediately and hold for inspection. The carrier is responsible for
any damage incurred during shipment.
Use the following procedure to unpack and inspect the instrument.
1. Remove the instrument from the shipping container and set it on a
table or bench that allows easy access to both the front and rear.
2. Remove the cover to expose the internal components. (See “Figure 2–
1” on page 2-2.)
3. Check for possible damage during shipment.
4. Check that all connectors and circuit boards are firmly attached.
5. Re-install the cover.
6. Remove any protective plastic material from the case exterior.
Unpacking and
Inspection

Installation and Setup
Cover Removing and Replacing
2-2 43iQ Instruction Manual Thermo Scientific
Use the following procedure to remove and replace the cover.
Equipment required:
Phillips screwdriver, #2
1. Unfasten the four 8-32 screws securing the cover (shipping screws).
2. Press in both latches located on top cover and hold while pulling up to
remove. Set upright.
Figure 2–1. Removing the Cover
3. To replace, align cover and drop in. Latches will automatically snap in
place.
Cover Removing
and Replacing