Thinkcar ADAS User manual

Version: V1.00.000
Revised date: 05-11-2021
Statement:
We reserve the rights to make any change to product designs and specifications without notice. The actual
object may differ a little from the descriptions in the manual in physical appearance, color and configuration.
We have tried our best to make the descriptions and illustrations in the manual as accurate as possible, and
defects are inevitable, if you have any question, please contact local dealer or after-sale service center, we
shall not bear any responsibility arising from misunderstandings.

SAFETY PRECAUTION INITIAL USE START CALIBRATION TARGET PATTERN KIT
PRODUCT PROFILE
II
WARNING
Study, understand and follow all instructions provided with this product. Read these instructions carefully
before installing, operating, servicing or repairing this tool. Keep these instructions in a safe, accessible
place.
Caution:To help prevent personal injury,
• To operate the THINKCAR ADAS calibration tool properly, user must have knowledge of
automotive technology and is therefore aware of the sources of danger and risks in the repair
shop and on vehicles.
• Never use this tool for any application other than for which it was designed.
• Never alter or modify this tool in any way. Improper operation and/or maintenance of the tool, or
modification of the tool could result in serious injury or death.
• Keep a fire extinguisher suitable for gasoline/chemical/ electrical fires nearby.
• Do not use a damaged battery charger. The built-in Lithium battery is factory replaceable only. Incorrect
replacement or tampering with the battery pack may cause a explosion.
On Using THINKCAR ADAS CalibrationTool
In order to avoid incorrect handling and injury to the user or destruction of the THINKCAR ADAS
calibration tool arising from this, pay attention to the following:
• Only assemble the THINKCAR ADAS calibration tool according to the operating instructions.
• Protect the THINKCAR ADAS calibration tool from water and strong impacts.
• Protect the THINKCAR ADAS calibration tool from long periods of exposure to solar radiation.
• The light source should ensure that there is no reflected spot on the calibration panel.
• In the field of view of the camera, there should be no direct light source into the camera, otherwise
the camera will reduce the exposure so that the captured calibration pattern becomes darker,
adversely affecting the calibration.
• The light source should ensure uniform illumination distribution in the calibration workstation.
• Do a regular check and service for the THINKCAR ADAS calibration tool.
• Keep this tool dry, clean, free from oil/water or grease. Use a mild detergent on a clean cloth to clean
the outside of the tool, when necessary.
On Using Vehicle
When working on the vehicle, please carefully read the following information:
• Always perform automotive testing in a safe environment.
• Wear safety eye protection that meets ANSI standards.
• Operate the vehicle in a well-ventilated work area: Exhaust gases are poisonous.
• Put the transmission in P (for A/T) or N (for M/T) and make sure the parking brake is engaged.
• Put blocks in front of the drive wheels and never leave the vehicle unattended while running tests.
• Don’t connect or disconnect any test equipment while the ignition is on or the engine is running.
• Make sure the vehicle is parked with all wheels on an even floor surface.
• Keep clothing, hair, hands, tools, test equipment, etc. away from all moving or hot engine parts.
• Do not attempt to operate or observe the tool while driving a vehicle. Operating or observing the tool
will cause driver distraction and could cause a fatal accident.
• Before calibrating, make sure the vehicle system is working properly and no trouble codes are stored
in ECU memories.
• After a calibration is completely performed, remember to unplug the VCI device from the vehicle’s
diagnostic socket.
THINKCAR ADAS CalibrationTool

SAFETY PRECAUTION
INITIAL USE
START CALIBRATION
TARGET PATTERN KIT PRODUCT PROFILE
III
On Using Laser Devices
• The laser radiation can cause serious eye injury.
• Do not stare into the laser beam.
• Never look directly into the laser beam because it may cause damage to / destruction of the retina.
• Do not position the laser beam so that it unintentionally blinds you or others.
• Do not operate the laser level near children or let children operate the laser level.
• Do not look into a laser beam using magnifying optical devices such as binoculars or a telescope, as
this will increase the level of eye injury.
• Do not remove or deface warning labels on the laser device.
• Do not disassemble the laser level, laser radiation can cause serious eye injury.
• Do not operate the laser in explosive atmospheres such as flammable liquids, gases or dust. Sparks
from the tool can cause ignition.
• Do not use solvents to clean the laser unit.
• Do not drop the unit.
• Remove the batteries if the laser / laser range finder will not be in use for a long period.
• Do not allow children to use the laser device as a toy.
• While installing a laser module, please make sure it is firmly and securely attached.
• The included goggles are intended to enhance the visibility of the Laser beam. They will not protect
your eyes against laser radiation.
.
INTENDED USE OFTHE TOOL
The THINKCAR ADAS calibration tool is exclusively intended for use on a vehicle.
Do not use this tool outside of the designed intent. Never modify the tool for any other purpose or use.
PRODUCT INFORMATION
• As a flexible and portable ADAS calibration tool, it enables you to effectively and accurately calibrate a
wide range of camera-based driving assistance systems.
• Simple to fold/unfold and easy to operate.
THINKCAR ADAS CalibrationTool
Designed by
Thinkcar in California

SAFETY PRECAUTION
INITIAL USE
START CALIBRATION
TARGET PATTERN KIT PRODUCT PROFILE
VII
Table of Contents
1 Product Profile............................................................................................................................................1
1.1 About ADAS ..............................................................................................................................................1
1.2 About THINKCAR ADAS ...........................................................................................................................1
1.2.1 Product Introduction .........................................................................................................................1
1.2.2 Packing List .......................................................................................................................................3
1.3 Components & Controls ..........................................................................................................................9
1.3.1 Calibration frame...............................................................................................................................9
1.3.2 Five-line laser device (LAM09-01) ...................................................................................................12
1.3.3 Cross laser module (LAM09-02) .....................................................................................................15
1.3.4 Laser reflector (LAM09-03) .............................................................................................................15
1.3.5 Auxiliary laser mirror (LAM09-04)....................................................................................................16
1.3.6 L-shaped positioning bracket (LAM09-05) .......................................................................................16
1.3.7 Plumb line (LAM09-06) ...................................................................................................................16
1.3.8 Target board storage bracket (LAM09-07) .......................................................................................16
1.3.9 Target extension rod for Toyota (LAM09-08)....................................................................................17
1.3.10 Target extension rod for Honda (LAM09-09)..................................................................................17
1.3.11 Laser range finder .........................................................................................................................18
2 Initial Use..................................................................................................................................................20
2.1 Place the calibration frame .....................................................................................................................20
2.2 Activate ADAS function...........................................................................................................................22
2.3 General Calibration Operations for LDW System ..................................................................................23
2.3.1 Precondition for the Use of the THINKCAR ADAS ........................................................................23
2.3.1.1 Workstation size.......................................................................................................................23
2.3.1.2 Workstation ground..................................................................................................................24
2.3.1.3 Workstation lighting .................................................................................................................25
2.3.2 Calibration Operation......................................................................................................................25
2.3.2.1 Determine the center line of the vehicle.................................................................................25
2.3.2.2 Determine the placement location of the THINKCAR ADAS ..................................................27
2.3.2.3 Place the THINKCAR ADAS ....................................................................................................28
2.3.2.4 Adjust the THINKCAR ADAS in parallel with the vehicle ........................................................28
2.3.2.5 Select the desired target / pattern board.................................................................................29
2.3.2.6 Set the height..........................................................................................................................33
3 Start Calibration.......................................................................................................................................34
3.1 Calibrating the front camera ...................................................................................................................34
3.1.1 When to calibrate? ..........................................................................................................................34
3.1.2 Operation Notes..............................................................................................................................34
3.1.3 Start calibration ...............................................................................................................................36
3.2 Calibrating the rear camera.....................................................................................................................45
3.2.1 When to calibrate?..........................................................................................................................45
3.2.2 Operation Notes .............................................................................................................................46
THINKCAR ADAS CalibrationTool

SAFETY PRECAUTION INITIAL USE START CALIBRATION TARGET PATTERN KIT
PRODUCT PROFILE
VIII
3.2.2 Operation Notes .............................................................................................................................46
3.2.3 Start calibration...............................................................................................................................48
4 Target Pattern Kit (Optional)....................................................................................................................54
5 Care & Maintenance................................................................................................................................56
THINKCAR ADAS CalibrationTool

SAFETY PRECAUTION
INITIAL USE
START CALIBRATION
TARGET PATTERN KIT PRODUCT PROFILE
1
1
1.1 About ADAS
Advanced Driver Assistance Systems (ADAS) are electronic components in vehicles, which include a wide
range of safety features for vehicles such as autonomous emergency braking (AEB), lane departure warning
(LDW), lane keep assist, blind spot elimination, night vision cameras and adaptive lighting.
Most road accidents occurr due to the human error. Advanced Driver Assist Systems are developed
to automate, adapt and enhance vehicle systems for safety and better driving. The automated system
provided by ADAS to the vehicle is proven to reduce road fatalities, by offering technologies that alert the
driver to potential problems or by implementing safeguards and taking over control of the vehicle.
Initially only found on premium vehicles, the number of modern mid-class and compact vehicles equipped
with Advanced Driver Assist Systems is growing at a rapid rate.
The cameras and sensors used by these systems have to be precisely calibrated and adjusted.
Incorrect calibration resulting from windscreen replacement or wheel alignment can cause the
system to deliver incorrect results or even fail completely, resulting in a serious accident or even a
fatality.
1.2 About THINKCAR ADAS
1.2.1 Product Introduction
As a flexible and portable ADAS calibration tool, the THINKCAR ADAS enables you to effectively and accurately
calibrate a wide range of camera-based driving assistance systems, e.g. the front camera for the lane
departure warning system. Repair and service shops do not require a fully equipped wheel alignment
station or a leveled workshop ground or platform lift in order to work with THINKCAR ADAS calibration tool.
It features the following key functions and advantages:
• Convenient to carry designed with the foldable base and crossbars, supporting outdoor calibration.
• Five-line & cross laser instrument available for precise centering positioning.
• Simple to fold/unfold and easy to operate.
• Manual rocker for adjusting the height freely.
• Dedicated storage bracket for storing small target boards and big pattern boards.
• Covering a wide range of car makes.
• Excellent user experience for providing vehicle-specific, step-by-step instructions and detailed
illustrations.
To perform the ADAS calibration, the following two components are required:
• THINKCAR ADAS Calibration Tool – It is designed to calibrate the position of the vehicle sensor and target.
It consists of a calibration frame (with cross member), five-line laser device, cross laser module, laser
reflector, auxiliary mirror, L -shaped positioning bracket, leader hammer and calibration panel (available in
packages or individual) etc.
THINKCAR ADAS CalibrationTool

SAFETY PRECAUTION INITIAL USE START CALIBRATION TARGET PATTERN KIT
PRODUCT PROFILE
2
• Diagnostic Tool (sold separately) – The calibration tool is exclusively operated in conjunction with a
specific diagnostic tool. Diagnostic tools from other manufacturers will not be supported.
THINKCAR ADAS CalibrationTool

SAFETY PRECAUTION
INITIAL USE
START CALIBRATION
TARGET PATTERN KIT PRODUCT PROFILE
3
1.2.2 Packing List
Please check the packing list upon receiving your tool so that potential complaints can be issued
immediately regarding potential damage or missing parts. For different destinations, the accessories may
vary. For details, please consult from the local dealers or check the included packing list.
While unloading, please note: The heavy tool may drop down and cause injuries, remember to
always unload the tool with the aid of a second person or use suitable aid as necessary.
Items Picture Quantity
Calibration frame 1
Five-line laser device
(LAM09-01)
1
Cross laser module
(LAM09-02)
1
Laser reflector
(LAM09-03)
1
Auxiliary mirror
(LAM09-04)
1
L-shaped positioning bracket
(LAM09-05)
1
THINKCAR ADAS CalibrationTool

SAFETY PRECAUTION INITIAL USE START CALIBRATION TARGET PATTERN KIT
PRODUCT PROFILE
4
Plumb line
(LAM09-06)
1
Target storage bracket
(LAM09-07)
1
Target extension rod for Toyota
(LAM09-08)
1
Target extension rod for Honda
(LAM09-09)
1
Laser range finder 1
Cross sticker 1
THINKCAR ADAS CalibrationTool

SAFETY PRECAUTION
INITIAL USE
START CALIBRATION
TARGET PATTERN KIT PRODUCT PROFILE
5
ADAS Activation Card 1
User Manual 1
Calibration target / pattern boards
(Available indifferent product configurationpackages.
Target boards and patterns for Lane Departure
Warning System are included with this tool. Other
boards and patterns for other ADAS systems need
to be purchased separately. For detailed packages,
refer to Chapter Target Pattern Kit.)
LAM01-01
Benz-LDW
1
LAM01-02
VW-LDW
1
LAM01-04-L
Honda-LDW
1
LAM01-04-R
Honda-LDW
1
LAM01-06-1
Toyota-LDW
1
THINKCAR ADAS CalibrationTool

SAFETY PRECAUTION INITIAL USE START CALIBRATION TARGET PATTERN KIT
PRODUCT PROFILE
6
LAM01-06-2
Toyota-LDW
1
LAM01-06-3
Toyota-LDW
1
LAM01-07-L
Nissan-LDW
1
LAM01-07-R
Nissan-LDW
1
LAM01-09
Hyundai/Kia-LDW
1
LAM01-10
Mazda-LDW
1
LAM01-12-L
Nissan/Renault-LDW
1
LAM01-12-R
Nissan/Renault-LDW
1
THINKCAR ADAS CalibrationTool

SAFETY PRECAUTION
INITIAL USE
START CALIBRATION
TARGET PATTERN KIT PRODUCT PROFILE
7
LAC01-13
Hyundai-LDW
1
LAM01-15
Subaru-LDW
1
LAM01-16-L
Mazda-LDW
1
LAM01-16-R
Mazda-LDW
1
LAM01-17
Honda-LDW
1
LAM01-18-L
Suzuki-LDW
1
LAM01-18-R
Suzuki-LDW
1
THINKCAR ADAS CalibrationTool

SAFETY PRECAUTION INITIAL USE START CALIBRATION TARGET PATTERN KIT
PRODUCT PROFILE
8
LAM01-19-L
Mitsubishi-LDW
1
LAM01-19-R
Mitsubishi-LDW
1
LAM01-20
Honda-LDW
1
LAM05-02
ACC Reflector
1
LAC05-03
CORNER REFLECTOR 1
LAC05-04
Doppler Simulator
1
THINKCAR ADAS CalibrationTool

SAFETY PRECAUTION
INITIAL USE
START CALIBRATION
TARGET PATTERN KIT PRODUCT PROFILE
9
1.3 Components & Controls
The THINKCAR ADAS calibration tool mainly includes the following items and components:
1.3.1 Calibration frame
The calibration frame consists of the following components:
A - Right crossbar
Loaded with a scale ruler, a positioning plate for securing the target boards.
B - Positioning bracket for pattern boards
Loaded with a level gauge, two safety snap hooks for locking the crossbars and a fix-holder for cross
laser module.
C - Lifter
D - Gear box and hand crank
For adjusting the height of the lifter.
E - Laser range finder
F - Left crossbar (same as Right crossbar)
G - Base holder
H - Universal rolling casters
THINKCAR ADAS CalibrationTool

SAFETY PRECAUTION INITIAL USE START CALIBRATION TARGET PATTERN KIT
PRODUCT PROFILE
10
Front View
1. Right crossbar
2. Scale ruler*
3. Set screw*
For securing the positioning plate.
When released, the positioning plate (7) can be moved along the sliding rail freely.
When unfolding the right / left crossbar, please tighten the set screw to prevent the positioning
plate (7) from sliding, as this could result in injury.
4. Scale indicator*
5. Safety snap lock*
Locks / unlocks the crossbar. When unlocked, the crossbar can be folded for easy-to-carry.
6. Sliding rail for positioning plate*
7. Positioning plate*
For securing the target boards / target board extension rod.
There are two BIG holes and two SMALL holes available on the positioning plate. Before shipment, each
BIG hole is pre-installed with one magnet for attaching the metal plate on the target board and each
SMALL hole is preset with one hanging nail for securing the target board or the target board extension
rod. When installing the target board or extension rod, align the mounting holes with the two small holes
and attach it onto the hanging nails.
8. Positioning plate / Magnetic laser fix-plate
For securing the pattern boards / attaching the cross laser module. When installing the big pattern board,
THINKCAR ADAS CalibrationTool

SAFETY PRECAUTION
INITIAL USE
START CALIBRATION
TARGET PATTERN KIT PRODUCT PROFILE
11
it should be lifted up to ensure a proper installation of the pattern board.
9. Laser range finder
For measuring the height of the center of the pattern board from the ground.
A right tolerance is adjusted for the calibration height of every vehicle on the diagnostic tool.
Keep the value displayed on the screen same as the value displayed on the diagnostic tool
when performing calibration.
10. Pattern board holder
Supports the bottom of the pattern board.
11. Adjustment screw
Rotate it until the bubbles of the level gauge (16) on calibration frame are centered.
12. Parking safety mechanism
Step it down to lock the rolling caster (13) to prevent it from moving.
13. Universal rolling caster
14. Push-pull lever
Controls the folding/unfolding of the base holder.
All items marked with * are same as those on the left crossbar.
Rear View
15. Marked red lines
The upper line should be aligned with the lower line when the calibration frame is completely unfolded.
If these lines are not aligned, rotate the fine-tuning bolt (17) to adjust it.
16. Level gauge
For checking if the calibration frame is standing on an even surface.
17. Fine-tuning bolt
Rotate the bolt to turn the crossbar axially.
THINKCAR ADAS CalibrationTool

SAFETY PRECAUTION INITIAL USE START CALIBRATION TARGET PATTERN KIT
PRODUCT PROFILE
12
18. Hand crank
For adjusting the height of the lifter.
19. Handle
1.3.2 Five-line laser device (LAM09-01)
The five-line laser device is used for aiming laser beams in five directions to position the calibration frame
and vehicle.
1. Horizontal laser output window
2. Vertical laser output window
3. Keypad*
4. Surface level
5. Fine adjustment knob
6. Adjustable support legs
7. Battery cover
8. Battery compartment
9. Charging port
10. Graduated scale
11. 5/8”Tripod threaded adaptor
12. Pendulum safety lock
*Keypad
1. Horizontal line button
2. Vertical lines button
3. Manual mode button
4. Pulse mode button
5. Manual mode red LED indicator
6. Pulse mode green LED indicator
This tool can be operated either by designated lithium-ion battery pack, or 4 AA alkaline batteries.
THINKCAR ADAS CalibrationTool

SAFETY PRECAUTION
INITIAL USE
START CALIBRATION
TARGET PATTERN KIT PRODUCT PROFILE
13
Installation of the lithium-ion battery pack
1. Press down the latch of the cover and pull the battery
cover.
2. Insert the lithium-ion battery pack with the contact
terminal towards the 2 small pins in the battery
compartment.
3. Reclose the battery cover.
4. Use a standard 5 V ± 5% charger (1A-2A), with micro
USB connector to charge the Li-Polymer battery pack.
5. The rechargeable battery pack can be charged outside or
inside the laser battery compartment.
6. Charge the battery pack at least 2 hours before using the
laser tool for the first time.
Lithium battery
Charging cable
Charger
Warning:
• Do not use a damaged battery charger.
• The built-in Lithium battery is factory replaceable only. Incorrect replacement or tampering with the
battery pack may cause a explosion.
Installation of the 4 AA Batteries
1. Press down the latch of the cover and pull the battery
cover.
2. Insert 4 new AA batteries of the same brand, according
to the polarity diagram indicated on the inside of the
battery compartment.
3. Reclose the battery cover.
4 AA
battery
THINKCAR ADAS CalibrationTool

SAFETY PRECAUTION INITIAL USE START CALIBRATION TARGET PATTERN KIT
PRODUCT PROFILE
14
Warning:
Batteries can deteriorate, leak or explode, and can cause injury or fire.
1. Do not shorten the battery terminals.
2. Do not charge Alkaline batteries.
3. Do not mix old and new batteries.
4. Do not dispose of batteries into household waste.
5. Do not dispose batteries in fire.
6. Defective or dead batteries must be disposed according to local regulations.
7. Keep the batteries out of reach from children.
If the laser level will not be used for a long period, remove the batteries from the battery
compartment. This will prevent batteries from leaking and corrosion damage.
Technical parameters:
Laser beams output pattern
• Horizontal and forward vertical cross beams
• Horizontal, forward and backward vertical beams
• Horizontal and 4 orthogonal vertical beams
Plumb down dot appears while vertical beam is ON
• Horizontal beam
Laser range • Indoor - 30m (100ft)
• Outdoor with detector 60m (200ft)
Accuracy
Accuracy (plumb Dot)
±0.2mm/m (±0.0002in/in)
±1mm/1.2m
Fan angle 120°±5°
Self-leveling Range ±2.5°
Laser line width 2 mm±0.5mm/5m
(0.10” ±0.02” at 20’ )
Wavelength 520 ±10nm - Laser Class II
Power supply Li-Polymer battery pack or
4 AA Alkaline batteries (not included)
Battery life 2.5 hours continuous operation with Li-Polymer
5 hours with 4AA Alkaline batteries
Operating temp. -10° C + 45° C (14°F +113°F)
Storage temp. -20° C +60° C ( -4°F +140°F)
Water & dust proof IP54
Dimensions ø150mmx195mm (ø 6” x8”)
Weight without batteries 1250gr ±10gr (2.75lbs± 0.35±oz )
THINKCAR ADAS CalibrationTool

SAFETY PRECAUTION
INITIAL USE
START CALIBRATION
TARGET PATTERN KIT PRODUCT PROFILE
15
1.3.3 Cross laser module (LAM09-02)
While adjusting the calibration frame in parallel with the vehicle, the laser module can be used.
Generally it should be attracted onto the magnetic laser fix-plate (8) of the calibration frame.
1. Battery cover
2. Switch
3. Laser gap
Installation of the 2 AAA Batteries
1. Open battery cover.
2. Insert 2 new AAA batteries of the same brand, according to the polarity diagram indicated on the inside
of the battery compartment.
3. Reclose the battery cover.
1.3.4 Laser reflector (LAM09-03)
The laser reflector is used to position the center line by confirming front and rear center points of the
vehicle are on the same line.
THINKCAR ADAS CalibrationTool