TA03269 B
Page 4 of 7
The tool is shipped fully assembled (less dies).
1. Remove tool assembly from shipping container.
2. Position the tool on a workbench or table.
3. Connect air supply line to the inlet at the rear of
the tool.
NOTE: Do not add airline extensions between
the foot pedal and lter/regulator/lubricator
assembly. This will prevent line pressure drops.
NOTE: Cylinder and pneumatic components are
designed to operate without lubrication.
If you choose to lubricate use a quality grade,
non-detergent, SAE #10 parafn base oil.
Rate of lubrication should not exceed one drop
per 100 crimping cycles.
SET UP TOOL3.1
1. Disconnect air supply
2. Install die nest into spring loaded support and die
indentor into yoke using screws provided. Screws
should be lightly hand tightened at this time.
3. Ensure that the die nest and indentor are engaged
and aligned. Securely tighten screws so that dies
will not move within support blocks.
NOTE: Some dies require use of special headed
pins combined with the screws (See Figure 2).
4. Connect air supply
.
DIE INSTALLATION3.2
Wear eye protection when
operating or servicing this tool.
Failure to wear eye protection
could result in serious eye injury
from ying debris or hydraulic oil.
WARNING
Headed Pins
FIGURE 2
1. To operate the tool properly, it is essential to
hold the actuating handle (see Figure 1) down
until the tool cycles completely. This assures a
sustained volume of air in the cylinder at full
pressure to complete the crimp.
2. The tool is equipped with a spring loaded lower
die support to hold the terminal.
TOOL OPERATION3.3
Follow the terminal manufacturer's instructions for
appropriate cable strip length.
PREPARING CABLE3.4
• Inspect tool and dies before use. Replace any
worn or damaged parts. A damaged or
improperly assembled tool can break and strike
nearby personnel.
• Failure to observe this warning could result in
severe injury or death.
•
Do not attempt to connect the tool to an
energized air line.
• Disconnect tool from air supply when servicing
or changing dies.
WARNING
• Do not operate the tool without dies. Damage
to the ram or crimping head can result.
• Never exceed 100 psi operating pressure.
• Use this tool for manufacturer's intended
purpose only
.
Failure to observe these precautions may result in
injury or property damage.
CAUTION
CAT. NO. DESCRIPTION
DIE2001 Insulated 22-10 AWG Sta-kon®Terminals
DIE2002 Non-insulated 22-10 AWG Sta-Kon®and
Spec-Kon Terminals
DIE2005 Non-insulated 16-6 AWG Sta-Kon®and
Spec-Kon Terminals
DIE2007 Insulated 8-6 AWG Sta-Kon®Terminals
DIE2500 Insulated 22-10 AWG Spec-Kon®Terminals
STA-KON®ORDERING INFORMATION3.5
OPERATION3.0
