Tonghui TH9010 Series User manual

◇1
TH9010 Series
Multi-channel Hipot Tester
Operation Manual
Tonghui Electronic Co.,Ltd.
www.tonghui.com.cn

◇2
Content
Chapter 1 Unpacking and Installing.........................................................................................................5
1.1 Precautions for Use..............................................................................................................................................5
1.2 Precautions when moving....................................................................................................................................5
1.3 Connecting AC Power Cables.............................................................................................................................6
1.4 Grounding............................................................................................................................................................6
1.5 Operation Check..................................................................................................................................................6
1.6 Other Characteristics ...........................................................................................................................................7
Chapter 2 Precautions on Handling..........................................................................................................8
2.1 Prohibited Operation Behavior .....................................................................................................................8
2.2 Actions When in Emergency ........................................................................................................................8
2.3 Precautions in Testing...................................................................................................................................9
2.4 High Voltage Test Warning ...........................................................................................................................9
2.5 Handling for Dangerous State of Faulty Tester...........................................................................................10
2.6 Conditions for ensuring long-time trouble-free working ............................................................................11
2.7 Daily inspection..........................................................................................................................................11
Chapter 3 Panel Description....................................................................................................................12
3.1 Front Panel ........................................................................................................................................................12
3.1.1 USB Interface...................................................................................................................................................................12
3.1.2 Start Button......................................................................................................................................................................12
3.1.3 Stop Button......................................................................................................................................................................12
3.1.4 POWER...........................................................................................................................................................................12
3.1.5 LCD Display....................................................................................................................................................................12
3.1.6 Shortcut Function Key.......................................................................................................................................................12
3.1.7 File Function Key .............................................................................................................................................................13
3.1.8 Numeric keypad................................................................................................................................................................13
3.1.9 Indicator Area...................................................................................................................................................................13
3.1.10 High voltage indication and Work instruction......................................................................................................................13
3.1.11 Cursor control switch.......................................................................................................................................................13
3.1.12 Code switch and knob......................................................................................................................................................13
3.1.13 Test function area (FUNCTION) .......................................................................................................................................13
3.1.14 Copy .............................................................................................................................................................................14
3.1.15 Instrument Model Label...................................................................................................................................................14
3.2 Rear Panel..........................................................................................................................................................14
3.2.1 Product Name Plate...........................................................................................................................................................14
3.2.2 Test unit output module......................................................................................................................................................14
3.2.3 Test low terminal, test current return terminal (one per test unit) .............................................................................................14
3.2.4 High voltage output terminal (one per test unit) ....................................................................................................................15
3.2.5 Power socket: self-contained fuse box .................................................................................................................................15
3.2.6 Protective ground terminal .................................................................................................................................................15
3.2.7 LAN Interface ..................................................................................................................................................................15
3.2.8 RS232C serial interface .....................................................................................................................................................15

◇3
3.2.9 USB serial communication interface....................................................................................................................................15
3.2.10 HANDLER interface.......................................................................................................................................................15
3.2.11 SINGLE interface............................................................................................................................................................15
3.3 Multi-unit scanner description...........................................................................................................................15
3.3.1 EXTENSION: serial number of the current controller ..........................................................................................................16
3.3.2 UNIT n: Unit n .................................................................................................................................................................16
3.3.3 CH n: scan channel n.........................................................................................................................................................16
3.3.4 SIGNAL IN/OUT: Control signal input (female) / output (male).............................................................................................17
3.3.5 UNIT n INPUT/OUTPUT: Unit n input / output....................................................................................................................17
3.3.6 Power Input......................................................................................................................................................................17
3.4 Instrument Performance Overview....................................................................................................................17
Chapter 4 Basic operation........................................................................................................................22
4.1 Interface structure overview..............................................................................................................................22
4.2 Panel function interface and parameter description...........................................................................................23
4.2.1 Test Interface....................................................................................................................................................................24
4.2.2 Setup Interface..................................................................................................................................................................24
4.2.3 System Interface ...............................................................................................................................................................25
4.2.4 FILE storage interface .......................................................................................................................................................29
4.3 Test project interface and parameter description...............................................................................................30
4.3.1 AC withstanding voltage test parameter setting.....................................................................................................................30
4.3.2 DC withstanding voltage test parameter setting.....................................................................................................................31
4.3.3 IR Insulation resistance test parameter setting.......................................................................................................................32
4.3.4 OS circuit test parameter setting..........................................................................................................................................33
4.3.5 S.CK Single-ended contact check parameter setting...............................................................................................................35
4.3.6 D.CK Double-ended contact check parameter setting.............................................................................................................36
4.4 Test function principle and instructions for use.................................................................................................36
4.4.1 Start Test..........................................................................................................................................................................38
4.4.2 Test Delay........................................................................................................................................................................38
4.4.3 Voltage Rise.....................................................................................................................................................................38
4.4.4 DC boost decision.............................................................................................................................................................38
4.4.5 High Voltage Test..............................................................................................................................................................38
4.4.6 Test Voltage Fall ...............................................................................................................................................................38
4.4.7 Ground Current Detection Function.....................................................................................................................................38
4.4.8 Current Overrun andArc Detection (ARC) Function .............................................................................................................39
4.4.9 Failure Judgment ..............................................................................................................................................................40
4.4.10 Test Result Processing .....................................................................................................................................................40
4.4.11 STOP (Stop Measuring) ...................................................................................................................................................40
4.4.12 OFFSET (The base is cleared) ..........................................................................................................................................40
4.5 SCAN multi-cell multi-channel scanning controller structure and use .............................................................41
4.5.1 After adding multiple scan channels, the instrument will add SCAN (multiple) parameters.........................................................41
4.5.2 Structural principle............................................................................................................................................................42
4.6 Structure and Use of HANDLER and SINGNAL Interface Circuit..................................................................42
4.6.1 Control Interface Theory....................................................................................................................................................42
4.6.2 HANDLER Control Interface Main Signal Timing Description...............................................................................................43
4.7 File Storage Other interfaces and functions of the instrument ..........................................................................44

◇4
Chapter 5 Serial Port Commands Instruction.......................................................................................45
5.1 DISPlay Subsystem Commands........................................................................................................................45
5.2 MMEM Subsystem Commands.........................................................................................................................45
5.3 FUNCtion Subsystem Commands.....................................................................................................................46
5.3.1 FUNCtion test, Stop instruction ..........................................................................................................................................46
5.3.2 FUNCtion File Editing Function Commands ........................................................................................................................46
5.3.3 FUNCtion Test Function, Test Parameter Commands.............................................................................................................46
5.3.4 Specific Examples of Command Data Format.......................................................................................................................47
5.4 SYSTem Subsystem Commands.......................................................................................................................54
5.5 Other Commands...............................................................................................................................................56
Chapter 6 Appendix..................................................................................................................................58

◇5
Chapter 1 Unpacking and Installing
This chapter tells some of the check points that must be performed after you receive the instrument
and things you must know before installing the instrument.
1.1 Precautions for Use
Be sure to follow the rules below when using the instrument:
Do not use the instrument in flammable air
To prevent burning or explosion, do not use the instrument near alcohol, thinner and other
flammable materials, or in air with high concentrations of these gases.
Avoid exposing the instrument to high temperatures and direct sunlight
Do not place the instrument where it is hot or where the temperature changes drastically.
Operating temperature range: 5℃to +35℃
Storage temperature range: -20℃to +60℃
Avoid wet environment
Do not place the instrument in a boiler, humidifier or high humidity environment with water.
Operating humidity range: 20% to 80%RH (dew condensation is not allowed)
Storage humidity range: <90%RH (dew condensation is not allowed)
Water condensation can cause the circuit to malfunction. The instrument can only be used when the
environment is completely dry.
Do not place the instrument in an environment with corrosive gas or dust
Do not use the instrument in an environment where corrosive gases such as sulfuric acid, fog, dirt
and dust or the like are present. This can corrode wires, connectors, and create hidden dangers or
connection defects that can cause malfunctions, failures, and even fires.
Do not use the instrument in a poorly ventilated area
The instrument has a forced air cooling system. Please allow enough space for the side and rear air
vents to ensure air circulation.
Do not use the instrument on a sloping surface or in a rocking place
If the instrument is placed on a non-horizontal surface or shaken, the instrument may slip and
damage the instrument.
Do not use the instrument where there is a strong magnetic field or electric field effect
Use the instrument where there is a strong magnetic field or electric field. Electromagnetic pulses
can cause a malfunction in the instrument.
Do not use the instrument near sensitive measuring instrument or receiver
Operation in a location subject, may cause such equipment be affected by noise generated by the tester.
At a test voltage exceeding 3 kV, corona discharge may be generated to produce substantial amounts
of RF broadband emissions between grips on the test lead wire. To minimize this effect, secure a
sufficient distance between alligator clips. In addition, keep the alligator clips and test lead wire away
from the surfaces of conductors (particularly sharp metal ends).
1.2 Precautions when moving
When moving or transporting the instrument, be aware of the following precautions:
Turn off the power switch before moving
Moving with the power switch on will cause electric shock and damage.