Toro MB-1600 User manual

FormNo.3440-413RevA
MB-1600MudBuggy
ModelNo.68038—SerialNo.405500000andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)*3440-413*A

ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineon
anyforest-covered,brush-covered,orgrass-covered
landunlesstheengineisequippedwithaspark
arrester,asdenedinSection4442,maintainedin
effectiveworkingorderortheengineisconstructed,
equipped,andmaintainedforthepreventionofre.
Becauseinsomeareastherearelocal,state,or
federalregulationsrequiringthatasparkarresterbe
usedontheengineofthismachine,asparkarresteris
availableasanoption.Ifyourequireasparkarrester,
contactyourAuthorizedServiceDealer.GenuineToro
sparkarrestersareapprovedbytheUSDAForestry
Service.
Theenclosedengineowner'smanualissupplied
forinformationregardingtheUSEnvironmental
ProtectionAgency(EPA)andtheCaliforniaEmission
ControlRegulationofemissionsystems,maintenance,
andwarranty.Replacementsmaybeorderedthrough
theenginemanufacturer.
WARNING
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Batteryposts,terminals,andrelated
accessoriescontainleadandlead
compounds,chemicalsknownto
theStateofCaliforniatocause
cancerandreproductiveharm.Wash
handsafterhandling.
Useofthisproductmaycauseexposure
tochemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Introduction
Thismachineisintendedtobeusedbyprofessional,
hiredoperatorsincommercialapplications.This
machineisastable,reliable,andproductivemachine
forcarryingandmovingmaterialsforanyjobsite.Itis
primarilydesignedtomoveconcrete,mortar,gravel,
dirt,ordebrisaroundjobsites.Usingthisproduct
forpurposesotherthanitsintendedusecouldprove
dangeroustoyouandbystanders.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
Visitwww.Toro.comforproductandaccessory
information,helpndingadealer,ortoregisteryour
product.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorT oroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
Important:Withyourmobiledevice,youcan
scantheQRcodeontheserialnumberdecal(if
equipped)toaccesswarranty,parts,andother
productinformation.
g328431
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
©2020—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved

Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure2
1.Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
Contents
Safety.......................................................................4
GeneralSafety...................................................4
SafetyandInstructionalDecals..........................4
ProductOverview.....................................................8
Controls.............................................................8
Specications....................................................9
BeforeOperation.................................................10
BeforeOperationSafety...................................10
AddingFuel......................................................10
PerformingDailyMaintenance..........................12
DuringOperation.................................................12
DuringOperationSafety...................................12
StartingtheEngine...........................................13
ShuttingOfftheEngine.....................................13
OperatingtheMachine.....................................13
AfterOperation....................................................15
AfterOperationSafety......................................15
ParkingtheMachine.........................................15
MovingtheMachinewithoutEngine
Power............................................................15
TransportingtheMachine.................................15
LiftingtheMachine...........................................16
UsingtheQuick-ReleaseTireHubs..................16
Maintenance...........................................................18
RecommendedMaintenanceSchedule(s)...........18
Pre-MaintenanceProcedures..............................19
MaintenanceSafety..........................................19
RemovingtheCowl...........................................19
Lubrication..........................................................20
GreasingtheMachine.......................................20
EngineMaintenance...........................................21
CheckingtheEngine-OilLevel..........................21
ServicingtheAirCleaner..................................21
ChangingtheEngineOil...................................23
ReplacingtheSparkPlug.................................23
FuelSystemMaintenance...................................24
CleaningtheSedimentCup..............................24
ChangingtheFuelFilter....................................24
DrainingtheFuelT ank......................................26
DriveSystemMaintenance..................................26
AdjustingtheTransmissionReturntoNeutral
Position.........................................................26
CheckingtheTiresandLugNuts......................27
ControlsSystemMaintenance.............................27
BrakeMaintenance...........................................27
HydraulicSystemMaintenance...........................29
CheckingtheHydraulic-FluidLevel...................29
ReplacingtheHydraulicFilter...........................30
ChangingtheHydraulicFluid............................31
CheckingtheHydraulicLines...........................31
Cleaning..............................................................32
RemovingDebrisfromtheMachine..................32
Storage...................................................................32
Troubleshooting......................................................34
3

Safety
GeneralSafety
•Readandunderstandthecontentsofthis
Operator’sManualbeforestartingtheengine.
•Donotoperatethemachinewithoutallguards
andothersafetyprotectivedevicesinplaceand
functioningproperlyonthemachine.
•Parkthemachineonalevelsurface,lowerthe
hopper,shutofftheengine,andremovethekey
beforeleavingtheoperatingposition.
•Keepyourhandsandfeetawayfrommoving
parts.Ifpossible,donotmakeadjustmentswith
theenginerunning.
Improperlyusingormaintainingthemachinecan
resultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalwayspay
attentiontothesafety-alertsymbol(Figure2),which
meansCaution,Warning,orDanger—personal
safetyinstruction.Failuretocomplywiththe
instructionmayresultinpersonalinjuryordeath.
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
125-4961
decal125-4961
125–4961
1.Reverse
decal125-4964
125–4964
1.ReadtheOperator’sManualforoilinformation.
decal125-4959
125–4959
1.Crushinghazard—neverplaceyourheadunderthedump
trailer.
125-4960
decal125-4960
125–4960
1.Forward
4

decal125-4962
125–4962
1.Engagetheparkingbrake2.Disengagetheparking
brake
decal125-4967
125-4967
1.Liftpoint
decal125-6694
125–6694
1.Tiedownlocation
5