Contents
Safety.......................................................................4
GeneralSafety...................................................4
SafetyandInstructionalDecals..........................5
ProductOverview....................................................11
Controls............................................................11
InfoCenterDisplay........................................14
Specications..................................................18
Attachments/Accessories.................................18
BeforeOperation.................................................19
BeforeOperationSafety...................................19
AddingFuel......................................................19
PerformingDailyMaintenance..........................20
DuringOperation.................................................21
DuringOperationSafety...................................21
StartingtheEngine...........................................22
DrivingtheMachine..........................................23
ShuttingOfftheEngine.....................................23
UsingAttachments...........................................23
UnderstandingSmartPower®Traction.............24
UnderstandingtheSmartLoadSystem.............25
AfterOperation....................................................25
AfterOperationSafety......................................25
MovingaNon-FunctioningMachine..................25
HaulingtheMachine.........................................26
Maintenance...........................................................28
MaintenanceSafety..........................................28
RecommendedMaintenanceSchedule(s)...........28
Pre-MaintenanceProcedures..............................29
UsingtheCylinderLocks..................................29
AccessingInternalComponents.......................30
RemovingtheFrontCoverAssembly................32
Lubrication..........................................................32
LubricatingtheMachine....................................32
EngineMaintenance...........................................33
EngineSafety...................................................33
ServicingtheAirCleaner..................................33
ServicingtheEngineOil....................................34
FuelSystemMaintenance...................................37
DrainingtheWaterSeparator...........................37
ReplacingtheWaterSeparatorFilter................37
ReplacingtheFuelFilterCanister.....................38
CheckingtheFuelLinesand
Connections..................................................38
BleedingtheFuelSystem.................................38
DrainingtheFuelTank(s)..................................38
ElectricalSystemMaintenance...........................39
ElectricalSystemSafety...................................39
ServicingtheBattery.........................................39
Jump-StartingtheMachine...............................40
ServicingtheFuses..........................................42
DriveSystemMaintenance..................................42
ReplacingtheDrive-MotorPlanetaryGear
Oil.................................................................42
ServicingtheTracks.........................................43
CoolingSystemMaintenance..............................47
CoolingSystemSafety.....................................47
ServicingtheCoolingSystem...........................47
ChangingtheEngineCoolant...........................47
BeltMaintenance................................................48
CheckingandAdjustingtheAlternatorBelt
Tension.........................................................48
ControlsSystemMaintenance.............................48
AdjustingtheControls.......................................48
HydraulicSystemMaintenance...........................49
HydraulicSystemSafety...................................49
RelievingHydraulicPressure............................49
Hydraulic-FluidSpecications..........................49
CheckingtheHydraulic-FluidLevel...................50
ReplacingtheHydraulicFilters.........................51
ChangingtheHydraulicFluid............................52
LoaderMaintenance............................................53
TorquingtheLoaderArmAdjustment
Screws..........................................................53
Cleaning..............................................................53
RemovingDebris..............................................53
CleaningtheChassis........................................54
Storage...................................................................54
StorageSafety..................................................54
Storage.............................................................54
Troubleshooting......................................................55
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