Toro 07263 User manual

FormNo.3364-459RevA
ElectricBedLiftKit
Electric-PoweredMid-DutyWorkman®UtilityVehicle
ModelNo.07263—SerialNo.310000001andUp
InstallationInstructions
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–PreparetheMachine
Liftbracket,upper1
Flangeheadscrew(5/16x3/4inch)4
Liftcylindersupport1
Liftactuator1
U-bolts2
Flangenut(3/8inch)6
Carriagebolts(3/8x3/4inch)2
Clevispin1
2
Cotterpin1
Installthebedlift
Solenoid1
Bolt(#10x3/4inch)2
Nut(#10)2
Accessoryharness1
Switch1
Clevispin,large1
3
Cotterpin1
Installtheswitch
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
1
PreparingtheMachine
NoPartsRequired
Procedure
1.Positionthemachineonalevelsurface.Setthe
parkingbrake,turntheignitionoff,andremovethe
key.
WARNING
Ifyouleavethekeyintheignitionswitch,
someonecouldaccidentlystartthemachineand
seriouslyinjureyouorotherbystanders.
Removethekeyfromtheignitionswitchbefore
youdoanymaintenance.
2.Raisethebed.Rotatethelatchrodupwardandraise
theboxwiththeotherhand.
3.Raisetheboxtoitsfullheight;thenloweritslightly
toengagetheproprod(Figure1).
©2009—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.OriginalInstructions(EN)
PrintedintheUSA.
AllRightsReserved

WARNING
Araisedboxcouldfallandinjurepersonsthat
areworkingbeneathit.
•Alwaysusetheproprodtoholdtheboxup
beforeworkingunderthebox.
•Removeanyloadmaterialfromthebox
beforeraisingit.
Figure1
1.Proprod
4.Removeashortbatterycablelinkinganytwo
batteriesinthebatterybanktoremovepowerfrom
thesystem(Figure2).
Figure2
1.Shortbatterycable
5.Removethe2angeheadscrewssecuringeachside
ofthelatchrodbrackettotheundersideandfront
faceofthebox(Figure3).Retainallpartsforfuture
use.
Figure3
1.Latchrodbracket3.Flangeheadscrew,inside
frontfaceofbox
2.Latchrod4.Flangeheadscrew,
undersideofbox
2
InstallingtheBedLift
Partsneededforthisprocedure:
1Liftbracket,upper
4Flangeheadscrew(5/16x3/4inch)
1Liftcylindersupport
1Liftactuator
2U-bolts
6Flangenut(3/8inch)
2Carriagebolts(3/8x3/4inch)
1Clevispin
1Cotterpin
Procedure
1.Removethescrewsfromthebracesontheunderside
oftheboxinthepositionsshownin(Figure4).
2.Mounttheupperliftbrackettotheundersideofthe
boxwith6angeheadscrews(5/16x3/4inch)
fromloosepartsandremovedpreviously.Position
thebracketasshowninFigure4.
2

Figure4
1.Bed3.Flangeheadscrew,5/16
x3/4inch
2.Upperliftbracket
3.Looselymounttheliftcylindersupporttotheright
endoftherearaxlewith2U-boltsand4angenuts
(3/8inch)whilealigningthemountingholeswith
theholesinthebatterytray(Figure5).
Figure5
1.Liftcylindersupport4.U-bolt
2.Rightendoftheaxle5.Carriagebolt,3/8x3/4
inch
3.Rearframebatterytray6.Flangenut,3/8inch
4.Securetheliftcylindersupporttotherearframe
with2carriagebolts(3/8x3/4inch)and2ange
nuts(3/8inch).Tightenthe4angenutsonthe
U-boltsequallytomakesurethebracketisalignedto
theaxle.Tightenthetwonutssecuringtherearof
thebrackettotherearframe(Figure5).
5.Mountthebottomendoftheliftactuatortothelift
cylindersupportwithaclevispinandcotterpin.
PositionthecomponentsasshowninFigure6.
Figure6
1.Actuator3.Clevispin
2.Liftcylindersupport4.Cotterpin
3
InstallingtheSwitch
Partsneededforthisprocedure:
1Solenoid
2Bolt(#10x3/4inch)
2Nut(#10)
1Accessoryharness
1Switch
1Clevispin,large
1Cotterpin
Procedure
1.Removethehoodtoaccessthemainharnessand
solenoidplate.
2.Installthesolenoidontheexistingplateusingtwo
bolts(#10x3/4inch)andtwonuts(#10)asshown
inFigure7.
3

Figure7
1.Solenoidplate5.Nut,#10
2.Solenoid,existing6.Accessoryharness
3.Solenoid,new7.Largeposts
4.Bolt,#10x3/4inch8.Smallposts
3.Attachtheaccessoryharnesstothesolenoid.
Connectalargeringtoeachlargepost.Connecta
smallringwiretoeachsmallpost.Securethewires
withtheexistingfasteners.
4.Locatetheoptional48voutputconnectoraslabeled
onthemainharnessandremovethecap.Connect
theaccessoryharnesstothe48voutputconnectoras
showninFigure8.
Figure8
1.Dash,underside6.Boxliftkitconnector,from
mainharness
2.Mainharness7.Boxliftkitconnector,from
accessoryharness
3.Accessoryharness8.Cap48vconnector
extension,fromaccessory
harness
4.48vconnector,frommain
harness
9.Switchconnector
5.48vconnector,from
accessoryharness
10.Plugindash
5.Locatetheboxliftkitconnectoronthemainharness
andremovethecap.Attachaccessoryharnesstobox
liftkitconnector.wirefrommainharness.
6.Cap48voutputconnectoronaccessoryharness.
7.Placetheswitchconnectorintopositionbehindthe
pluginthedashasshowninFigure8.
8.Removetheplugfromtheholeintherightsideof
thedash(Figure9).
9.Plugtheswitchintotheaccessoryconnectorinthe
dash.Inserttheswitchintotheholeinthedash
(Figure9).
Figure9
1.Pluggedhole3.Cutnewhole(ifrequired).
2.Switch
WARNING
Looseorimproperlysecuredbatteryconnections
coulddamagethevehicleandcablescausing
sparks.Sparkscancausethebatterygassesto
explode,resultinginpersonalinjury.
Alwaysensurethebatterypolaritywhenmaking
connections.
10.Plugtheswitchintotheharnessconnectorinthe
dash.Inserttheswitchintotheholeinthedash
(Figure9).
11.Replacetheshortbatterycableremovedpreviously.
Torquethenutssecuringallbatterycablesto120to
180inch-lb(13.5to21N⋅m).
12.CoatthebatteryterminalswithTorobatteryterminal
protector.
13.Presstheswitchupwardtoextendtheactuatorrod
untilitisalignedwiththemountingholesinthe
4

upperliftbracket.Securetherodtothebracketwith
thelargeclevispinandcotterpin.
14.Removethescrewsandclipsecuringtheproprodto
theframerail(Figure10).
Figure10
1.Proprod3.Proprodbracket
2.Proprodclip
15.Removethescrewssecuringtheproprodbracket
totheundersideofthebox.Removetheretainer
securingtherodtothebracketandremovetherod
(Figure10).Retaintheproprodcomponentsfor
futureuse.
Note:Iftheelectricboxliftiseverremoved,install
theproprod,proprodclip,andproprodbracket.
5

Operation
Important:Whenaratchetingnoiseisheard,the
boxliftiscompletelyextendedorretracted.Donot
continuepressingtheswitch.
RaisingtheBed
WARNING
Drivingthevehiclewiththecargoboxraisedmay
causethevehicletotiporrolleasier.Thebox
structuremaybecomedamagediftheboxisraised
foranextendedperiodoftimewhileoperatingthe
vehicle.
•Onlyoperatethevehiclewhenthecargobox
isdown.
•Afteraloadhasbeendumped,lowerthecargo
box.
1.TurntheignitionkeytotheOnposition.
2.Pushthetopoftheswitchtoraisethebox.
LoweringtheBed
CAUTION
Theweightoftheboxmaybeheavy.Handsor
otherbodypartscouldbecrushed.
Keephandsandotherbodypartsclearwhen
loweringthebox.
Pushthebottomoftheswitchtolowerthebox.
Important:Whenaratchetingnoiseisheard,the
boxliftiscompletelyextendedorretracted.Donot
continuepressingtheswitch.
Note:Theactuatormaycauseslightdeformationto
thebedafteritisfullyloweredandbeforetheactuator
clutchengages.Releasetheswitchwhenaratcheting
noiseisheard.
6

Notes:
7