Toro 138-2995 User manual

FormNo.3423-121RevA
PowerHarnessKit
Groundsmaster®4500-D,4700-DorReelmaster®7000-DTraction
Unit
ModelNo.138-2995
InstallationInstructions
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Preparethemachine.
2Nopartsrequired–Disconnectthebattery.
3Nopartsrequired–Openthehood.
Powerharness1
4Cabletie6Routethepowerharness.
5Nopartsrequired–Connectthebattery.
6Nopartsrequired–Closethebatterycompartmentdoor
andthehood.
1
PreparingtheMachine
NoPartsRequired
Procedure
CAUTION
Ifyouleavethekeyintheignitionswitch,
someonecouldaccidentlystarttheengine
andseriouslyinjureyouorbystanders.
Removethekeyfromtheignitionswitch
beforeyoudoanymaintenance.
1.Parkthemachineonalevelsurface.
2.Engagetheparkingbrake.
3.Lowerthecuttingunits.
4.Shutofftheengineandremovethekey.
2
DisconnectingtheBattery
NoPartsRequired
AccessingtheBattery
Releasethelatchandopenthedoortothebattery
compartment(Figure1).
©2018—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3423-121*A

g252593
Figure1
RemovingtheBatteryCables
WARNING
Batteryterminalsormetaltoolscouldshort
againstmetalcomponents,causingsparks.
•Whenremovingorinstallingthebattery,
donotallowthebatteryterminalstotouch
anymetalpartsofthemachine.
•Donotallowmetaltoolstoshortbetween
thebatteryterminalsandmetalpartsofthe
machine.
•Alwayskeepthebatterystrapinplaceto
protectandsecurethebattery.
WARNING
Electricalsparkscancausethebatterygasses
toexplode,resultinginpersonalinjury.
Incorrectbatterycableroutingcoulddamage
themachineandcables,causingsparks.
•Alwaysdisconnectthenegative(black)
batterycablebeforedisconnectingthe
positive(red)cable.
•Alwaysconnectthepositive(red)battery
cablebeforeconnectingthenegative
(black)cable.
1.Removethenegativebatterycablefromthe
batterypost(Figure2).
g252591
Figure2
1.Negativebatterycable2.Positivebatterycable
2.Lifttheinsulatorandremovethepositivebattery
cablefromthebatterypost(Figure2).
3
OpeningtheHood
NoPartsRequired
Procedure
Unlatchandopenthehood(Figure3).
g252594
Figure3
2

4
RoutingandConnecting
thePowerHarness
Partsneededforthisprocedure:
1Powerharness
6Cabletie
RoutingtheRingTerminals
totheBatteryandElectrical
Compartment
Important:Routethepowerharnessawayfrom
exhaustcomponentsandmovingparts.
1.Routethe2ringterminalsofthepowerharness
undertheareawherethebatterycompartment
islocated(Figure4orFigure5).
g252785
Figure4
MachineswithoutaCab
1.Powerharness2.Ringterminals
g252784
Figure5
MachineswithaCab
1.Powerharness2.Ringterminals
2.Routetheringterminalofthepowerharness
labeledB+throughtheopeningattheback,
outboardcornerbatterycompartment(Figure6).
g252791
Figure6
1.Powerharness3.Ringterminal(B+)
2.Fuse(10A)andfuse
holder
4.Ringterminal—power
harness(GROUNDBLOCK)
3.Routetheringterminalofthepowerharness
labeledGROUNDBLOCKunderthebattery
compartmentandthroughtheopeningnear
theforwardinboardcorneroftheelectrical
compartment(Figure6).
AssemblingtheRingTerminals
totheBatteryCableandGround
Block
1.Removethebattery-clampnutfromthebattery
clampboltofthepositivebatterycable(Figure
14).
3

g252790
Figure7
1.Insulator3.Ringterminal(B+)
2.Battery-clampnut4.Batteryclampbolt(positive
batterycable)
2.AssembletheringterminallabeledB+onto
thebatteryclampboltwiththeclampnut,and
tightenthenutbyhand(Figure7).
3.Removethescrewfromthegroundblock
(Figure8).
g252789
Figure8
1.Screw3.Groundblock
2.Ringterminal—power
harness(GROUNDBLOCK)
4.AssembletheringterminallabeledGROUND
BLOCKtothegroundblockwiththescrewand
tightentheitbyhand(Figure8).
ConnectingthePowerHarnessto
theMachineHarness
1.Removethecapfromthefromthe2-pin
connectorofthemachinewireharnesslabeled
CABHARNESS(Figure9).
g252787
g252788
Figure9
1.2-pinconnector—machine
wireharness(CAB
HARNESS)
3.2-socket
connector—power
harness(MAINHARNESS)
2.Cap
2.Plugthe2-pinconnectorofthemachinewire
harnessintothe2-socketconnectorofthepower
harnesslabeledMAINHARNESS(Figure9).
3.Securethepowerharnesstotheframeofthe
machinewithacabletie(Figure10).
4

g252849
Figure10
1.Cabletie3.Frameofthemachine
2.Powerharness
ConnectingthePowerHarnessto
theOptionalSunshadeor2-Post
ROPSExtensionHarnesses
Connectthe2-socketconnectorofthepowerharness
labeledCABHARNESSintothe2-pinconnectorofthe
sunshadewireharness(Figure11).
g252840
Figure11
1.2-socket
connector—power
harness(CABHARNESS)
2.2-pinconnector(sunshade
wireharness)
BundlingtheAirConditionerWire
andtheWaterPumpWires
MachineswiththeOptionalSunshadeKitor
2-PostROPSExtensionKit
1.BundlethewireandbulletterminallabeledA/C
CLUTCHandthewiresand2-socketconnector
labeledWATERPUMP(Figure12).
g252847
Figure12
1.Wireandbulletterminal
(A/CCLUTCH)
3.Cabletie
2.Wiresand2-socket
connector(WATERPUMP)
2.Securethebundleofwirestothemachinewith
acabletie(Figure12).
5

RoutingtheAirConditionerWire
andtheWaterPumpWires
MachineswiththeOptionalCabKit
1.RoutethewireandbulletterminallabeledA/C
CLUTCHrearwardalongtherightsideofthe
engine(Figure13).
g252841
g252842
Figure13
1.Bulletterminal3.Wire(A/CCLUTCH)
2.Cabletie
2.Securethewiretothetubewithacabletie
(Figure13).
3.Routethewireswiththe2-socketconnector
labeledWATERPUMPacrossthefrontofthe
engineandrearward(Figure14).
g252845
g252843
Figure14
1.Backofthemachine2.Waterpumpwires(power
harness)
4.Routethewireswiththe2-socketconnectorto
thewasher-uidtank(Figure15).
g252844
g252846
Figure15
1.Backofthemachine3.Washer-uidtank
2.2-socketconnector
(WATERPUMP)
4.Powerharness
5.Securethewaterpumpwiresofthepower
harnesstothehydraulichosesandtubesatthe
locationsshowninFigure16andFigure17.
6

g030782
Figure16
1.Powerharness2.Cabletie
g030778
Figure17
1.Powerharness2.Cabletie
6.RefertothecabkitInstallationInstructionsfor
theconnectingtheairconditionerconnectorand
waterpumpconnector.
5
ConnectingtheBattery
NoPartsRequired
Procedure
WARNING
Electricalsparkscancausethebatterygasses
toexplode,resultinginpersonalinjury.
Incorrectbatterycableroutingcoulddamage
themachineandcables,causingsparks.
•Alwaysdisconnectthenegative(black)
batterycablebeforedisconnectingthe
positive(red)cable.
•Alwaysconnectthepositive(red)battery
cablebeforeconnectingthenegative
(black)cable.
1.Connectthepositivecabletothebatteryand
tightenthebattery-clampnut(Figure18).
7

g252786
Figure18
1.Positivebatterycable2.Negativebatterycable
2.Connectthenegativecabletothebatteryand
tightenthebattery-clampnut(Figure18).
3.Assembletheinsulatoroverthepositivebattery
terminal(Figure18).
6
ClosingtheBattery
CompartmentDoorand
theHood
NoPartsRequired
Procedure
1.Closethelatchthebatterycompartmentdoor
(Figure19).
g252850
Figure19
2.Closeandlatchthehood(Figure20).
g252851
Figure20
8