Toro 111-8083 User manual

FormNo.3394-515RevA
Cutter-MotorDrain-LineKit
forTM5490orTM7490TrailedMower
ModelNo.111-8083
InstallationInstructions
ThiskitisforTM5490orTM7490trailedmowerswithserialnumber310000001andup.Itreroutesthecutter-motordrain-line
directlybacktothetanktoprepareforpotentialcuttermotorreplacements.
Beforeinstallingthiskit,refertoyourmachine’sOperator’sManualforsafetyinstructionsandtheproductoverview.
Important:Ifafterreadingtheseinstructionsyouarestillunsureofhowtoinstallthiskit,contactyourAuthorized
ToroDealerforhelp.
Installation
1
InstallingtheFrontTee
Assembly
Partsneededforthisprocedure:
11/4-inchtee
11/4-inchto3/8-inchadaptor
11/4-inchswiveltee
11/4-inchcrossadaptor
4Blankingcaps
13/8-inchhose
1Cabletie
Procedure
1.Lowerthecuttingunits,stoptheengine,removethe
key,andensurethatthereisnoremainingpressurein
thehydrauliccircuit.
2.AssemblethefrontteeassembliesasshowninFigure1
orFigure2.
1
2
345
G028946
Figure1
TM5490
1.Tothefront,leftcutting
unit
4.1/4-inchto3/8-inch
adaptor
2.1/4-inchtee5.Tothe3/8-inchhose
3.Tothefront,rightcutting
unit
1 2 3456
78 G028947
Figure2
TM7490
1.1/4-inchswiveltee5.1/4-inchto3/8-inch
adaptor
2.Tothefront,rightcutting
unit
6.Tothe3/8-inchhose
3.1/4-inchcrossadaptor7.Totheleft,centercutting
unit
4.Totheright,centercutting
unit
8.Tothefront,leftcutting
unit
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Registeratwww.Toro.com.OriginalInstructions(EN)
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3.Removethereturnltercaptoletairinandthen
looselyattachit.
4.Notethelocationofthefront-motordrainhoses
attachedtothemanifoldandremovethem.
5.Insertblankingcapsintotheholesinthemanifold
(Figure3).
12
G028949
3
Figure3
1.Blankingcap3.3/8-inchhose
2.Cabletie
6.Attachthe3/8-inchhosetothefrontteeassembly.
7.Routethehoseundertheoiltank,layitontopofthe
existinghosebundle,andfeeditoutoftherearofthe
machine.
8.Attachthehosesremovedinstep4tothefronttee
assemblyinthesamelocationstheywerearrangedon
themanifold(Figure1orFigure2).
9.Securethefrontteeassemblytothehosebundlebelow
itwithacabletie(Figure3).
10.Tightenallofthettings.
2
InstallingtheRearTee
Assembly
Partsneededforthisprocedure:
13/8-inchto1/4-inchswiveltee
13/8-inchadaptor
11/4-inchswiveltee
2Blankingcaps
11/4-inchhose
13/8-inchhose
Procedure
1.Assembletherearteeassembly(Figure4).
1
2
3
4
5
6
7
G028948
Figure4
1.3/8-inchto1/4-inchswivel
tee
5.Totherear,rightcutting
unit
2.Totheoiltank6.1/4-inchswiveltee
3.3/8-inchadaptor7.Tothefronttee
4.Tothecenter,backcutting
unit
2.Removetherearcover.
3.Removethe2motordrainhosesfromtherear
manifold.
4.Insertblankingcapsintotheholesinthemanifold
(Figure5).
2

1
2
G028950
Figure5
1.Cabletie2.Blankingcap
5.Removethe1/4-inchhosefromtheteeonthelift
cylinderfortheright,rearcutting-unit(Figure6).
1
G028951
Figure6
1.1/4-inchhose
6.Attachthenew1/4-inchhosetotheliftcylinder
(Figure6).
7.Loosenthecabletiesandttingonthecenter-back
cutting-unitdrain-hose.
8.Attachthe3/8-inchhosefromthefrontteeassembly
tothebottomoftherearteeassembly(Figure4).
9.Attachtheendofthe1/4-inchhosefromthecenter,
rearcutting-unittotherearteeassembly(Figure4).
10.Attachtheendofthenew1/4-inchhosefromtheright,
rearcutting-unittotherearteeassembly(Figure4).
11.Attachthestraightendofthenew3/8-inchhosetothe
topoftherearteeassembly(Figure4).
12.Tightenallthettingsandthepreviouslyloosened
cableties.
3
InstallingtheFillerPlate
Assembly
Partsneededforthisprocedure:
1Fillerplate
13/8-inchbulkheadtting
1Cabletie
Procedure
1.Removetheoldllerplateassemblyfromthetopof
thetank.
2.Removethellercapassemblyfromtheoldllerplate
andinstallitonthenewllerplate.
Note:Foreaseofinstallation,orientthellerplateso
thatthesmallholeisinthelowerrightcorner(Figure
7).
1 2 3
G028958
Figure7
1.3/8-inchhose3.Fillercap
2.Bulkheadtting
3.Insertthe3/8-inchbulkheadttingintothellerplate
withthelonglegintothetank(Figure7).
4.Attachthenewllerplateassemblytothetopofthe
oiltankusingthehardwarefromtheoldllerplate.
Note:Ensurethatthebulkheadttingisontheright
whenviewedfromtherearofthemachine.
5.Routethe3/8-inchhosefromtherearteeassembly
uptherightsideofthereturnlterandconnectitto
thebulkheadtting.
6.Securethehosetotherearmanifoldnearthereturn
lterusingacabletie.
3

4
CompletingtheInstallation
Partsneededforthisprocedure:
2Cabletie
Procedure
1.Securetherearteeassemblytothemanifoldusing2
cableties(Figure5).
2.Securethe3/8-inchhoseundertheoiltanktothehose
bundlewithacabletie.
3.Tightenthereturnltercap.
4.Checkforleaksandreplacetherearcover.
4