Toro 117-9314 User manual

FormNo.3369-722RevA
OilCoolerKit
Greensmaster®3400SeriesTractionUnit
ModelNo.117-9314
InstallationInstructions
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Drainthehydraulicoiltank.
Oilcooler1
Hydraulichoseassembly1
Coolerhose1
Temperaturesender1
Adapter1
90-degreeelbowtting1
Sealinggrommet1
Bushing1
DoubleR-clamp1
Clip5
Coolertab2
Uppercoolerbracket2
Lowercoolerbracket2
Shoulderbolt2
Hex-headscrew(1/4x5/8inch)9
Springwasher2
Flangenut(3/8inch)2
Hoseclamp4
2
Cabletie2
Installthettingsandroutethehoses.
©2011—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved

1
DrainingtheHydraulicOil
Tank
NoPartsRequired
Procedure
WARNING
Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjury.
•Ensurethatallhydraulicuidhosesandlines
areingoodconditionandthatallhydraulic
connectionsandttingsaretightbefore
applyingpressuretothehydraulicsystem.
•Keepyourbodyandhandsawayfrompin
holeleaksornozzlesthatejecthighpressure
hydraulicuid.
•Usecardboardorpapertondhydraulicleaks.
•Safelyrelieveallpressureinthehydraulicsystem
beforeperforminganyworkonthehydraulic
system.
•Getimmediatemedicalhelpifuidisinjected
intoskin.
Drainthehydraulicoilfromthetankthroughthesuction
sideontheright-handsideofthetank(Figure1).
Note:Clampthehoseabovethepointwhereyouwill
disconnectittopreventthehydraulicoilfromspilling
outbeforeyouarereadytodrainthetank.
Figure1
1.Hydraulicoiltank2.Disconnectthehoseand
drainthehydraulicoilhere.
2
InstallingtheKit
Partsneededforthisprocedure:
1Oilcooler
1Hydraulichoseassembly
1Coolerhose
1Temperaturesender
1Adapter
190-degreeelbowtting
1Sealinggrommet
1Bushing
1DoubleR-clamp
5Clip
2Coolertab
2Uppercoolerbracket
2Lowercoolerbracket
2Shoulderbolt
9Hex-headscrew(1/4x5/8inch)
2Springwasher
2Flangenut(3/8inch)
4Hoseclamp
2Cabletie
Procedure
1.Loosenthe2rearscrews(verticallythreaded)on
thefuel/hydraulicoiltankmountingplate,whichis
locatedbeneaththefueltank.
2.Removethe2screwsthatsecurethefronttank
mounttothemachine.
3.Propupthefuel/hydraulicoiltankmountingplate.
4.Removetheexistingttingfromthebottom,
left-handsideofthehydraulicoiltank.
5.Installandposition,butdonotsecure,the90-degree
elbowtting(andthehoseclamp)tothebottomof
thehydraulicoiltank(Figure2).
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G016963
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Figure2
1.Hydraulicoiltank11.Hydraulichoseendandtting(attached)21.Coolercover
2.Fanmount12.Bushing22.Flangenut(3/8inch)
3.Radiator13.90-degreeelbowtting23.Uppercoolerbracket(2)
4.Hex-headscrew(1/4inch)14.Coolerhose24.Coolertab(2)
5.DoubleR-clamp15.Sealinggrommet25.Shoulderbolt(2)
6.Clip16.Cableties26.Springwasher
7.Hydraulicoilmanifoldblock17.Knockoutforwiring27.Lowercoolerbracket(2)
8.Inserttheadapterttinghere.18.Sealingplate28.Oilcooler
9.Adaptertting19.Temperaturesender
10.Hoseclamp20.Coolerhousing
6.Removethe2knockoutsinthesealingplateforthe
oilcoolerwiringandthehydraulichosestopass
through.
7.Installarubbergrommetinthelargestknockout
hole(Figure2).
8.InstallthedoubleR-clamptothefanmountwitha
hex-headscrew(1/4x5/8inch)andaclipasshown
inFigure2.
9.Install5clipstotheradiatorasshowninFigure2.
10.Installthetemperaturesendertotheoilcooler
(Figure2).
11.Routethehydraulichosefromtheoilcoolerthrough
thesealingplatetothehydraulicoilmanifoldblock
asshowninFigure2.
Note:Donotconnectthehoseendsyet.
12.Routethecoolerhosefromtheoilcoolerthrough
thesealingplatetothehydraulicoiltankasshown
inFigure2.
Note:Donotconnectthehoseendsyet.
3

13.Securethe90-degreettingthatisontheendofthe
hydraulichosewithahoseclamp(Figure2).
14.Attachtheadapterttingtothe90-degreetting
onthehydraulichoseend,andinstallthehoseend
adapterttingintotheholeinthehydraulicoil
manifoldblockasshowninFigure2.
15.Securetheendofthecoolerhosetothe90-degree
ttingonthehydraulicoiltank,andsecuretheend
withahoseclamp(Figure2).
16.Securetheotherendsofthehydraulicandcooler
hosestotheoilcoolerasshowninFigure2.
17.Securethehydraulichosestogetherwith2cableties
asshowninFigure2.
18.Installtheoilcoolertothehousingusing2lower
coolerbrackets,2hex-headscrews(1/4x5/8inch),
2uppercoolerbrackets,2coolertabs,2spring
washers,2shoulderbolts,and2angenuts(3/8
inch).
19.Routetheoilcoolerwiring(includedinthemain
harnessfromthefactory)fromthehydraulictank
areathroughtheknockoutinthesealingplateand
tothetemperaturesenderttingontheoilcooler
(Figure2).
20.Securethefuel/hydraulicoilmountingplate.
Maintenance
Cleanthesystemeveryyear(cleanthescreens),ormore
often,ifnecessary.
4