Toro 30460 User manual

FormNo.3392-999RevA
GrassCollectionSystem
Groundsmaster®7200Serieswith
60-inchMower
(ForMachineswithKubotaEnginesOnly)
ModelNo.30460—SerialNo.315000001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)*3392-999*A

ThisproductcomplieswithallrelevantEuropeandirectives.
Fordetails,pleaseseetheDeclarationofIncorporation(DOI)
atthebackofthispublication.
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Introduction
Important:Thiskitcanonlybeusedonmachineswith
aKubotaengine.Thisincludesthefollowingmodels:
30495,30473,30487,and30381.Thekitwillalsoton
oldermodels30467,30468,and30468N.
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.
YoumaycontactTorodirectlyatwww.Toro.comforproduct
safetyandoperationtrainingmaterials,accessoryinformation,
helpndingadealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.
Figure1
1.Collectionsystemmodelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
©2014—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA.
AllRightsReserved

Contents
Safety...........................................................................3
SafetyandInstructionalDecals.................................4
Setup............................................................................5
1PreparingtheMower.............................................6
2InstallingthePulleyAssembly.................................6
3RemovingtheExistingAnti-ScalpRollerand
Bracket...............................................................7
4InstallingtheBlowerPivotfora60inch
Bagger................................................................7
5InstallingtheLinkMountingBracket.......................8
6InstallingtheBaggerMountingBracket....................9
7InstallingtheHandleAssembly...............................9
8InstallingtheBaggerAssembly..............................10
9RoutingtheBlowerBeltintotheBlower
Assembly...........................................................12
10InstallingtheBlowerAssembly.............................12
11InstallingtheDischargeTubes.............................13
12InstallingtheBeltCoverandBolt..........................16
13InstallingtheWeightKit......................................17
14CheckingtheTirePressure..................................17
Operation....................................................................18
PositioningtheFlowBafe......................................18
EmptyingtheBagger..............................................18
ClearingObstructionsfromtheCollection
System..............................................................19
RemovingtheBagger..............................................19
OpeningtheMachineHood.....................................19
TransportingMachines............................................20
OperatingTips......................................................20
Maintenance.................................................................22
RecommendedMaintenanceSchedule(s)......................22
CleaningtheBaggerScreen......................................22
CleaningtheCollectionSystem.................................22
InspectingtheBlowerBelt.......................................22
ReplacingtheBlowerBelt........................................22
CheckingandAdjustingtheBlowerLatch..................23
GreasingtheIdlerArmandHandlePivot...................23
InspectingtheCollectionSystem..............................24
AdjustingtheDoorClosing.....................................24
AdjustingtheDoorOpening....................................25
AdjustingtheLatches..............................................25
InspectingtheMowerBlades...................................25
InstallingtheMowerBlades.....................................26
InstallingtheGrassDeector...................................26
Storage........................................................................27
Troubleshooting...........................................................28
Safety
ThefollowinglistcontainssafetyinformationspecictoToro
productsandothersafetyinformationyoumustknow.
•Becomefamiliarwiththesafeoperationoftheequipment,
withtheoperatorcontrols,andsafetysigns.
•Useextracarewithgrasscatchersorotherattachments.
Thesecanchangetheoperatingcharacteristicsandthe
stabilityofthemachine.
•Followthemanufacturer'srecommendationsforadding
orremovingwheelweightsorcounterweightstoimprove
stability.
•Donotuseagrasscatcheronsteepslopes.Aheavy
grasscatchercouldcauselossofcontroloroverturnthe
machine.
•Slowdownanduseextracareonhillsides.Besureto
travelsidetosideandnotupanddownonhillsides.Turf
conditionscanaffectthemachine'sstability.Useextreme
cautionwhileoperatingneardrop-offs.
•Keepallmovementonslopesslowandgradual.Donot
makesuddenchangesinspeed,directionsorturning.
•Thegrasscatchercanobstructtheviewtotherear.Use
extracarewhenoperatinginreverse.
•Usecarewhenloadingorunloadingthemachineintoa
trailerortruck.Ifthemachineistobedrivenontoatruck
ortrailerwiththehopperfull,alwaysbackuptheramp.
•Neveroperatewiththedischargedeectorraised,
removedoraltered,unlessusingagrasscatcher.
•Keephandsandfeetawayfrommovingparts.Donot
makeadjustmentswiththeenginerunning.
•Stoponlevelground,disengagedrives,shutoffengine
beforeleavingtheoperator'spositionforanyreason
includingemptyingthegrasscatcheroruncloggingthe
chute.
•Ifyouremovethegrasscatcher,besuretoinstallany
dischargedeectororguardthatmighthavebeen
removedtoinstallthegrasscatcher.Donotoperatethe
mowerwithouteithertheentiregrasscatcherorthegrass
deectorinplace.
•Stoptheenginebeforeremovingthegrasscatcheror
uncloggingthechute.
•Donotleavegrassingrasscatcherforextendedperiods
oftime.
•Thetractionunitcanmakeveryquickturns.Usecaution
whenturningandnotdamagethegrasscollector.
•Grasscatchercomponentsaresubjecttowear,damage
anddeterioration,whichcouldexposemovingpartsor
allowobjectstobethrown.Frequentlycheckcomponents
andreplacewithmanufacturer'srecommendedparts,
whennecessary.
3

SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.
98-5954
106-3339
109-5890
4

Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Preparethemower.
Doublepulleyassembly1
2Pulleynut1Installthepulleyassembly.
3Nopartsrequired–Removetheexistinganti-scalproller
andbracket.
Blowerpivot1
Metaltemplate1
Bolt(3/8x1inch)3
4Locknut(3/8inch)3
Installtheblowerpivotfora60inch
bagger.
Linkmountingbracket1
Bolt,(3/8x1inch)3
5Flangedlocknut,(3/8inch)3
Installthelinkmountingbracket
Baggermountingbracket1
Link1
Smallclevispin2
Largeclevispin2
Smallcotterpin2
6
Largecotterpin2
Installthebaggermountingbracket
Handleassembly1
Pin1
7Rollpin2
Installthehandleassembly.
Baggerassembly1
Pinandhairpincotterpinassembly2
Nut(3/8inch)2
Threadedrod1
Yoke2
8
Clevispinspring2
Installthebaggerassembly.
Blowerbelt1
9Spring1
Routetheblowerbeltintotheblower
assembly.
10Blowerassembly1Installtheblowerassembly.
Uppertube1
Middletube1
Lowertube1
Bolt,(#10x3/4inches)6
Locknut,(#10)6
11
Washer,(7/32inch)6
Installthedischargetubes.
Beltcover
Bolt(1/2x2-1/2inches)1
12Nut(1/2inch)1
Installthebeltcoverandbolt.
13Nopartsrequired–Installtheweightkit.
14Nopartsrequired–Checkthetirepressure.
5

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
1
PreparingtheMower
NoPartsRequired
Procedure
Performthefollowingproceduretopreparethemowerfor
attachingtheblowerandnishingkit.
1.DisengagethePTO,movethemotioncontrolleversto
theneutrallockedpositionandsettheparkingbrake.
2.Stoptheengine,removethekey,andwaitforallmoving
partstostopbeforeleavingtheoperatingposition.
3.Repairallbentordamagedareasofmowerdeckand
replaceanymissingparts.
4.Cleanthemowerofanydebrisonthedeckorrearpart
ofthemowertoeaseinstallation.
2
InstallingthePulleyAssembly
Partsneededforthisprocedure:
1Doublepulleyassembly
1Pulleynut
Procedure
1.Lowerthemowerdecktothelowestheight-of-cut
position.
2.Removetherightbeltcover.Savethiscover.
3.Removethemowerdeckbeltfromtherightpulley.
4.Placeablockundertherightbladespindleunder
themowerdeckbeforeremovingtherightmower
deckpulley(Figure3).Thiswillpreventthespindle
componentsdroppingdownwhenthepulleynutis
removed.
5.Removetheexistingpulleynutandremovethepulley
(Figure3).Savethepulleyandnutforlateruse.
6.Installthenewdoublepulleyontothespindleand
secureitwiththenewpulleynut(Figure3).Torquethe
nutto130-150ft-lb(176-203N-m).
7.Afterthenewpulleyassemblyisinposition,installthe
mowerdeckbeltontothelowerpulley.
Figure3
1.Newpulleynut3.Mowerdeck
2.Doublepulleyassembly
6

3
RemovingtheExisting
Anti-ScalpRollerandBracket
NoPartsRequired
Procedure
1.Cleantheareaaroundtheright,rearanti-scalpwheel.
2.Removetheanti-scalprollerfromthebracketby
looseningandremovingtheangenut(3/8inch)and
axlebolt(3/8x4-1/2inch)asshowninFigure4.Save
allhardwareforlateruse.
3.Removethethreecarriagebolts(3/8x3/4inch)and
angenuts(3/8inch)securingthebrackettothe
mower(Figure4).
Note:Saveallhardwareforlateruse.
Figure4
1.Anti-scalproller4.Carriagebolt,(3/8x3/4
inch)
2.Anti-scalpbracket5.Flangenut,(3/8inch)
3.Bolt,(3/8x4–1/2inch)6.Mowerdeck
4
InstallingtheBlowerPivotfor
a60inchBagger
Partsneededforthisprocedure:
1Blowerpivot
1Metaltemplate
3Bolt(3/8x1inch)
3Locknut(3/8inch)
Procedure
1.Installthemetaltemplate,withthenumber60init,to
themowerdeckwiththepreviouslyremovedcarriage
boltsandnutsusingtheexistingholesinthemower
deck(Figure5).
Makesurethecarriageboltsandnutsaretightandthe
templateistightagainstthemowerdeck.
2.Centerpunchthenewmowerdeckholelocationsusing
the3holesinthetemplate(Figure5).
3.Removethemetaltemplateanddrillthree,1/8inch
diameter,pilotholeswithasharpdrillbit(Figure5).
4.Drillthree,13/32inchdiameter,holesintothepilot
holeswithasharpdrillbit(Figure5).
7

Figure5
1.Mowerdeck4.Templatelocationon
mowerdeck
2.Drillthree,1/8inchpilot
holesand13/32inch
diameterholes,here
5.Nuts
3.Templatewiththenumber
60init
6.Carriagebolts
5.Installthenewblowerpivotwith3bolts(3/8x1
inch)and3locknuts(3/8inch)usingthedrilledholes
(Figure6).
6.Installtheanti-scalprollertotheblowerpivotwith
thepreviouslyremoveaxlebolt(3/8x4-1/2inches),
spacer,bushing,andangenut(3/8inch)(Figure6).
Figure6
1.Mowerdeck4.Bolt(3/8x4-1/2
inch)
7.Bushing
2.Bolt(3/8x1
inch)
5.Spacer8.Blowerpivot
assembly
3.Locknut,(3/8
inch)
6.Anti-scalproller9.Drilledholes
5
InstallingtheLinkMounting
Bracket
Partsneededforthisprocedure:
1Linkmountingbracket
3Bolt,(3/8x1inch)
3Flangedlocknut,(3/8inch)
Procedure
Installthelinkmountingbrackettotherearframeofthe
machinewith3bolts(3/8x1inch)and3angedlocknuts
(3/8inch)(Figure7).
8

Figure7
1.Linkmountingbracket3.Flangedlocknut(3/8inch)
2.Bolt(3/8inch)
6
InstallingtheBaggerMounting
Bracket
Partsneededforthisprocedure:
1Baggermountingbracket
1Link
2Smallclevispin
2Largeclevispin
2Smallcotterpin
2Largecotterpin
Procedure
1.Installthelinktothelinkmountingbracketwitha
smallclevispinandsmallcotterpin(Figure8).
Figure8
1.Linkmountingbracket3.Link
2.Smallclevispin4.Smallcotterpin
2.Installthebaggermountingbrackettothebottomof
themachinewith2largeclevispinsand2largecotter
pins(Figure9).
3.Rotatethebaggermountingbracketupandattachit
tothelinkwithasmallclevispinandsmallcotterpin
(Figure9).
Figure9
1.Baggermountingbracket4.Largecotterpin
2.Smallcotterpin5.Largeclevispin
3.Smallclevispin
9

7
InstallingtheHandleAssembly
Partsneededforthisprocedure:
1Handleassembly
1Pin
2Rollpin
Procedure
1.Positionthehandleassemblyontothehandlemount
assembly(Figure10).
2.Securethehandleassemblywithapinandarollpin
(Figure10).
Figure10
1.Handleassembly3.Pin
2.Rollpin4.Handlemountassembly
8
InstallingtheBagger
Assembly
Partsneededforthisprocedure:
1Baggerassembly
2Pinandhairpincotterpinassembly
2Nut(3/8inch)
1Threadedrod
2Yoke
2Clevispinspring
Procedure
Note:Afterinstallingthebagger,openthebaggerdoorand
removethedischargetubes.
1.Positionthebaggeronitsback(Figure11).
2.Slidethehooksontothelowermountingbracket
(Figure11).
3.Rotatethebaggeruponthelowerbaggermounting
bracket.
4.Aligntheholeinthebaggerwiththeuppermounting
bracket(Figure11).
5.Installthepinandsecureitwiththehairpincotterpin
onbothsides(Figure11).
10