Toro 31213 User manual

FormNo.3428-559RevA
60inBlowerKit
Groundsmaster®360and7200SeriesTrippleBaggerHopper
ModelNo.31213—SerialNo.402620001andUp
InstallationInstructions
WARNING
CALIFORNIA
Proposition65Warning
UseofthisproductmaycauseexposuretochemicalsknowntotheStateofCalifornia
tocausecancer,birthdefects,orotherreproductiveharm.
Safety
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decal133-8061
133-8061
©2018—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3428-559*A

LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Preparethemachine.
2Doublepulleyassembly1Installthepulleyassembly.
3Nopartsrequired–Removetheexistinganti-scalproller
andbracket(for60-inchdecksonly).
Blowerhinge1
Metaltemplate1
Bolt(3/8x1inch)3or4
4Locknut(3/8inch)3or4
Installtheblowerhinge.
Blowerbelt1
5Spring1
Routetheblowerbeltintotheblower
assembly.
6Blowerassembly1Installtheblowerassembly.
Beltcover1
Bolt(1/2x2-1/2inches)1
7Nut(1/2inch)1
Installthebeltcoverandbolt.
Frontguard1
Backguard1
Bolt(1/4x5/8inch)6
8Nut(1/4inch)1
Installtheblowerguards.
Latchbracketassembly1
Bolt(3/8x2-1/2inches)2
Nut(3/8inch)2
Latchbracketstrap1
Screw(#10x1/2inch)2
9
Nut(#10)2
Installthetubelatch.
Beltcoverbracket1
Carriagebolt(1/4x3/4inch)2
10Locknut(1/4inch)2
Installthenewbeltcoverbracketupon
removalofthekit(formodel31212
only).
11Throttlestop1Installthethrottlestop.
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
1
PreparingtheMachine
NoPartsRequired
Procedure
Performthefollowingproceduretopreparethemower
forattachingtheblowerandnishingkit.
1.Parkthemachineonalevelsurface,disengage
thePTO,movethemotion-controlleverstothe
NEUTRAL-LOCKposition,andengagetheparking
brake.
2.TurnthekeyswitchtotheOFFposition,remove
thekey,andwaitforallmovementtostopbefore
leavingtheoperatingposition.
3.Repairallbentordamagedareasonthemower
deckandreplaceanymissingparts.
4.Cleananydebrisoffthedeckorrearpartofthe
mowertoeaseinstallation.
2

2
InstallingthePulley
Assembly
Partsneededforthisprocedure:
1Doublepulleyassembly
Procedure
1.Lowerthemowerdecktothelowestheight-of-cut
position.
2.Removetherightbeltcover(Figure1).
g034074
Figure1
1.Knob2.Rightbeltcover
3.Removethemower-deckbeltfromtheright
pulley.
Note:Retaintherightbeltcover,knob,andbelt
forlateruseifyouremovethebaggerblower
andpulley.
4.Placeablockundertherightbladespindle,
locatedunderthemowerdeck,beforeremoving
therightmowerdeckpulley(Figure2).
Note:Thispreventsthespindlecomponents
fromdroppingdownwhenyouremovethepulley
nut.
5.Removetheexistingpulleynut,washer,and
pulley(Figure2).Savethesecomponentsfor
lateruse.
6.Installthenewdoublepulleyontothespindle
andsecureitwiththepreviouslyremoved
washerandpulleynut(Figure2).Torquethenut
to176to203N∙m(130to150ft-lb).
7.Afterthenewpulleyassemblyisinposition,
installthemowerdeckbeltontothelowerpulley.
g033896
Figure2
1.Pulleynut3.Doublepulleyassembly
2.Washer4.Mowerdeck
3

3
RemovingtheExisting
Anti-ScalpRollerand
Bracket
(For60-inchDecksOnly)
NoPartsRequired
Procedure
1.Cleantheareaaroundtheright,rearanti-scalp
wheel.
2.Removetheanti-scalprollerfromthebracket
bylooseningandremovingtheangenut(3/8
inch)andaxlebolt(3/8x4-1/2inch)asshown
inFigure3.
3.Removethe3carriagebolts(3/8x3/4inch)and
angenuts(3/8inch)securingthebrackettothe
mower(Figure3).
Note:Saveallhardwareforlateruse.
g003313
Figure3
1.Anti-scalproller4.Carriagebolt(3/8x3/4
inch)
2.Anti-scalpbracket5.Flangenut(3/8inch)
3.Bolt(3/8x4-1/2inch)6.Mowerdeck
4
InstallingtheBlowerHinge
Partsneededforthisprocedure:
1Blowerhinge
1Metaltemplate
3or4Bolt(3/8x1inch)
3or4Locknut(3/8inch)
Procedure
Model31212
1.Installthemetaltemplatetothemowerdeck
withthepreviouslyremovedcarriageboltsand
nutsusingtheexistingholesinthemowerdeck
(Figure4).
Note:Makesurethatthecarriageboltsand
nutsaretightandthatthetemplateistight
againstthemowerdeck.
2.Centerpunchthenewmowerdeckhole
locationsusingthe4holesinthetemplate
(Figure4).
3.Removethemetaltemplateanddrill4pilotholes
(1/8inch)withasharpdrillbit(Figure4).
4.Drill4holes(13/32inch)intothepilotholeswith
asharpdrillbit(Figure4).
4

g033910
Figure4
1.Mowerdeck4.Templatelocationon
mowerdeck
2.Drillthe4holes(13/32
inch)here.
5.Nuts
3.Templatewiththenumber
72init
6.Carriagebolt
5.Installthenewblowerhingewith4bolts(3/8x1
inch)and4locknuts(3/8inch)usingthedrilled
holes(Figure5).
g033908
Figure5
1.Mowerdeck4.Blowerhinge
2.Bolt(3/8x1inch)5.Drilledholes
3.Locknut(3/8inch)
Model31213
1.Installthemetaltemplatetothemowerdeck
withthepreviouslyremovedcarriageboltsand
nutsusingtheexistingholesinthemowerdeck
(Figure6).
Note:Makesurethatthecarriageboltsand
nutsaretightandthatthetemplateistight
againstthemowerdeck.
2.Centerpunchthenewmowerdeckhole
locationsusingthe3holesinthetemplate
(Figure6).
3.Removethemetaltemplateanddrill3pilotholes
(1/8inch)withasharpdrillbit(Figure6).
4.Drill3holes(13/32inch)holesintothepilot
holeswithasharpdrillbit(Figure6).
g011122
Figure6
1.Mowerdeck4.Templatelocationon
mowerdeck
2.Drill3pilotholes(1/8inch)
here.
5.Nut
3.Templatewiththenumber
60init
6.Carriagebolt
5.Installthenewblowerhingewith3bolts(3/8x1
inch)and3locknuts(3/8inch)usingthedrilled
holes(Figure7).
6.Installtheanti-scalprollertotheblowerhinge
withthepreviouslyremovedaxlebolt(3/8x
4-1/2inches),spacer,bushing,andangenut
(3/8inch);refertoFigure7.
5

g011056
Figure7
1.Mowerdeck4.Bolt(3/8x4-1/2
inch)
7.Bushing
2.Bolt(3/8x1
inch)
5.Spacer8.Blowerhinge
assembly
3.Locknut(3/8
inch)
6.Anti-scalproller9.Drilledholes
5
RoutingtheBlowerBelt
intotheBlowerAssembly
Partsneededforthisprocedure:
1Blowerbelt
1Spring
Procedure
1.Ifpresent,cuttheexistingbeltcoverbracket
sothatitisushwiththeedgeofthetopdeck
assembly;refertoFigure8.
Note:Removeanysharpedges.
Note:Uponremovalofthiskit,installthenew
coverbracket;referto10InstallingtheNewBelt
CoverBracketUponRemovaloftheKit(page
11).
g033986
Figure8
1.Existingbracket2.Edgeoftopdeckassembly
(cutexistingbracketush
withthis)
2.Installthebeltaroundtheblowerpulley(Figure
9).
3.Installthespringtotheidlerarmandthepegon
theblowerassembly(Figure9).
6

g003398
Figure9
1.Idlerpulley4.Peg
2.Mowerdeckpulley5.Belt
3.Spring6.Blowerpulley
6
InstallingtheBlower
Assembly
Partsneededforthisprocedure:
1Blowerassembly
Procedure
WARNING
Anuncovereddischargeopeningcouldallow
themowertothrowobjectstowardyouor
bystanders,resultinginseriousinjury.Also,
contactwiththebladecouldoccur.
•Neveroperatethelawnmowerunlessyou
installacoverplate,amulchplate,ora
grasschuteandcatcher.
•Makesurethatthegrassdeectoris
installedwhenyouremovethegrasschute
andcatcher.
1.Removethesidedischargechutefromthe
mowerdeck(Figure10).
g002519
Figure10
1.Bolt5.Springinstalled
2.Spacer6.Grassdeector
3.Locknut7.L-endofspring;place
itbehindthedeckedge
beforeinstallingthebolt.
4.Spring8.J-hookendofspring
2.Slidetheblowerassemblypegintothepivot
hole(Figure11).
g011124
Figure11
Model31213shown
1.Blowerassembly3.Pivothole
2.Mowerdeck4.Blowerassemblypeg
3.Closetheblowerassemblytoseeifthelatches
areadjustedcorrectly.Loosenortightenthe
boltsothatthelatchesrmlyholdtheblower
assemblyagainstthemowerdeckbutcanbe
releasedbyhand(Figure12).
7

g011125
Figure12
Model31213shown
1.Latch3.Blowerassembly
2.Bolt
4.InstallthespringasshowninFigure13.
Note:Makesurethatthehooksareinthe
correctposition.
g011126
Figure13
1.Spring-loadedidlerpulley3.Longhookend
2.Shorthookend
5.Pullthespring-loadedidlerpulleybackand
routethebeltaroundthemowerdeckpulley.
Ensurethatthebeltisroutedaroundtheblower
pulleyscorrectly(Figure14).
g011127
Figure14
1.Mowerdeckpulley3.Blower
2.Spring-loadedIdlerpulley
6.Tightenthelatchbolts.
8

7
InstallingtheBeltCover
andBolt
Partsneededforthisprocedure:
1Beltcover
1Bolt(1/2x2-1/2inches)
1Nut(1/2inch)
Procedure
1.Lowerthemowerdecktothelowestheight-of-cut
position.
2.Installthenewbeltcoversothenotchesonboth
sidesgooverthebeltcoversupports(Figure
15andFigure16).
g034077
Figure15
Model31212
1.Beltcover3.Nut
2.Hairpinassembly
g011051
Figure16
Model31213
1.Knob3.Mowerdeck
2.Beltcover
3.Lowerthemowerdeckandinstallabolt(1/2x
2-1/2inches)andnut(1/2inch)intothe152mm
(6inch)height-of-cuthole(Figure17).
Note:Thispreventsdamagetothedouble
pulleywhenraisingthemowerdeckup.
g011183
Figure17
1.152mm(6inch)
height-of-cuthole
3.Bolt(1/2x2-1/2inches)
2.Nut(1/2inch)
9

8
InstallingtheBlower
Guards
Partsneededforthisprocedure:
1Frontguard
1Backguard
6Bolt(1/4x5/8inch)
1Nut(1/4inch)
Procedure
1.Installthefrontguardusing3boltsandanut
(1/4inch);referFigure18.
2.Installthebackguardusing3bolts(Figure18).
g034078
Figure18
1.Nut(1/4inch)3.Bolt(1/4x5/8inch)
2.Frontguard4.Backguard
9
InstallingtheTubeLatch
Partsneededforthisprocedure:
1Latchbracketassembly
2Bolt(3/8x2-1/2inches)
2Nut(3/8inch)
1Latchbracketstrap
2Screw(#10x1/2inch)
2Nut(#10)
Procedure
1.Installthelatchbracketassemblyontothe
blowerwith2boltsand2nuts(Figure19).
g033958
Figure19
1.Bolt(3/8x2–1/2inches)3.Nut(3/8inch)
2.Latchbracketassembly
2.Attachthelatch-bracketstraptothebracket
assemblywith2screws(#10x1/2inch)and2
nuts(#10);refertoFigure20.
10