Torque XCC-103 User manual

PART #: 5682201-B
VERSION: XCC-103
CABLE COLUMN ASSEMBLY GUIDE

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ITEM PART NUMBER DESCRIPTION QTY
1 56373PA PTD ASSY, BASE 1
2 5479401 BOOT, X-RACK 1
3 2001301 WASHER, FLAT 1/2 SAE ST ZN 14
4 2005814 BOLT, 1/2-13 X 3-3/4" (95mm) SOCKET HEAD 6
5 2001401 NUT, 1/2-13 LK ST ZN 7
6 5501001 SPACER, 13ID X 25OD X 6MM 3
7 2005804 BOLT, 1/2-13 X 1-1/4" (32mm) SOCKET HEAD 4
8 2005816 BOLT, 1/2-13 X 4-1/4" (108mm) SOCKET HEAD 4
9 5638401 TUBE, CARRIAGE UPRIGHT 1
10 5499101 ASSY, CARRIAGE 1
11 2001101 WASHER, FLAT 3/8 SAE ST ZN 24
12 2008409 BOLT, 3/8-16 X 2-1/2" (64mm) ST HT SOCKET HEAD 4
13 2001201 NUT, 3/8-16 LK ST ZN 4
14 56394PA PTD ASSY, BASE SHROUD SUPPORT 1
15 2005815 BOLT, 1/2-13 X 4" (102mm) SOCKET HEAD 5
16 5638201 GUIDE ROD, 19 DIA X 2174 2
17 2005001 WASHER, 2" OD X 13/16" ID X 4MM 2
18 5513601 CUSHION, WEIGHT STACK 2
ITEM PART NUMBER DESCRIPTION QTY
19 56350PA PTD ASSY, 15 LB WEIGHT PLATE 5
20 56349PA PTD ASSY, 10 LB WEIGHT PLATE 10
21 56416PA PTD ASSY, HEAD PLATE 1
22 5095301 SHAFT COLLAR, GUIDE ROD 2
23 5667301 BUSHING, GUIDE ROD RETAINER 2
24 56385PA PTD ASSY, TOP BOOM 1
25 5500701 LABEL, WEIGHT STACK 1-20 2
26 5639201 CABLE ASSY, XCC-103 1
27 5508801 HOUSING, CABLE COUPLER 2
28 5508901 GROMMET, RUBBER CABLE 2
29 5509001 CORE, CABLE COUPLER 2
30 2003201 CAP SCREW, M5 X 0.8 X 6MM SOCKET HEAD 4
31 56420PA PTD ASSY, RIGHT FRONT SHROUD 1
32 2009402 BOLT, 3/8-16 X 3/4" (19mm) ST HT SOCKET HEAD W/NP 16
33 56421PA PTD ASSY, LEFT FRONT SHROUD 1
34 5639301 SHROUD, XCC-103 2
35 5091801 SNAP HOOK, 8MM DIA X 80MM 2
36 5324701-A ASSY, SHORT STRAP HANDLE 2
2
NOTICE:
Visit: http://www.torquefitness.com/assembly-manuals/ to download
the most current versions of assembly manuals. Some X-Series
Packages have dedicated manuals that provide more detailed
instuctions than this manual.
NOTE:
The X-SERIES CABLE COMPONENT attaches to many different Torque •
Systems. Please identify the system that most closely matches yours on
pages 3 - 8 (WALL MOUNT on page 9) and assemble as shown.
Once that step is complete, proceed to steps 2-5 starting on page 10 and •
assemble those steps in order.
After those steps have been completed, please identify the system that •
most closely matches yours on pages 14-19 (WALL MOUNT on page
20) and assemble accordingly.
Once that step has is complete, proceed to steps 7-15 starting on page •
21 to complete the rest of the assembly.

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XLAB EDGE-X2
NOTE:
SLIDE BOOT (OPTIONAL) OVER
FOOT OF BASE BEFORE ASSEMBLY
BOOT
1/2" LOCK NUT (2)
1/2" FLAT WASHER (4)
1/2 X 3-3/4" BOLT (2)
SPACER (2)
BASE
NOTE:
SECURELY tighten all bolt connections in this step.
STEP 1a
3

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XLAB-EDGE-X3
NOTE:
SLIDE BOOT (OPTIONAL) OVER
FOOT OF BASE BEFORE ASSEMBLY
BASE
1/2 X 1-1/4" BOLT (2)
1/2" FLAT WASHER (4)
1/2" LOCK
NUT (2)
BOOT
REPEAT THIS STEP
ON THIS SIDE
4
STEP 1b
NOTE:
SECURELY tighten all bolt connections in this step.

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SEE NOTICE
SEE NOTICE
XLAB-EDGE-X4
NOTE:
SLIDE BOOT (OPTIONAL) OVER
FOOT OF BASE BEFORE ASSEMBLY
BASE
1/2 X 1-1/4" BOLT (2)
1/2" FLAT WASHER (4)
1/2" LOCK
NUT (2)
BOOT
REPEAT THIS STEP
ON THIS SIDE
5
SECURELY tighten all bolt connections in this step.
STEP 1c
NOTICE:
The X-Lab Edge X4 package (and some custom packages) require
angled connectors that bolt to the uprights first. Please down-
load the XLE-X4 instructions from: http://www.torquefitness.com/
assembly-manuals/ for more detailed instructions.

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XLAB-MONKEY-X2
1/2 X 3-3/4"
BOLT (2)
1/2" FLAT
WASHER (4)
NOTE:
SLIDE BOOT (OPTIONAL)
OVER FOOT OF BASE
BEFORE ASSEMBLY
BASE
1/2" LOCK NUT (2)
BOOT
REPEAT THIS STEP
ON THIS SIDE
6
NOTE:
SECURELY tighten all bolt connections in this step.
STEP 1d

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NOTE:
SLIDE BOOT (OPTIONAL) OVER
FOOT OF BASE BEFORE ASSEMBLY
BASE
BOOT
XLAB-MONKEY-X4
1/2 X 3-3/4" BOLT (2)
1/2" FLAT WASHER (4)
1/2" LOCK NUT (2)
SPACER (2)
REPEAT THIS STEP
ON THIS SIDE
7
NOTE:
SECURELY tighten all bolt connections in this step.
STEP 1e

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NOTE:
SLIDE BOOT (OPTIONAL)
OVER FOOT OF BASE
BEFORE ASSEMBLY
BASE
BOOT
1/2 X 4-1/4" BOLT (2)
1/2" FLAT WASHER (4)
1/2" LOCK NUT (2)
REPEAT THIS STEP
ON THIS SIDE
XRACK-MONKEY CABLE-X1
8
NOTE:
SECURELY tighten all bolt connections in this step.
STEP 1f

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NOTE:
SLIDE BOOT (OPTIONAL)
OVER FOOT OF BASE
BEFORE ASSEMBLY
BASE ASSEMBLY
BOOT
3/8" FLAT WASHER (2)
(NOT INCLUDED)
3/8" LAG BOLT (2)
(NOT INCLUDED)
A
A
7"
2-1/4"
SECTION A-A
WARNING:
THE BASE ASSEMBLY MUST BE ANCHORED TO
THE WALLUSING TWO WALL ANCHORS SUITABLE
FOR THAT PARTICULAR WALL CONSTRUCTION.
9
STEP 1g (WALL MOUNT)
NOTES:
The images above show the anchoring hardware used for attaching
the BASE ASSEMBLY to a typical wall with wood studs. The anchors
used will depend on the wall construction. NOTE:
All anchoring
locations must be used . The pull-out strength of the anchoring bolts
used must be equal to or greater than 200 lbs. (91 kg)
SECURELY tighten all bolt connections in this step.

CARRIAGE
CARRIAGE
UPRIGHT
PULL SPRING PIN OUT
AND CAREFULLY SLIDE
CARRIAGE OVER UPRIGHT
10
STEP 2

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BASE
CARRIAGE UPRIGHT
3/8 X 2-1/2" BOLT
3/8" FLAT WASHER (2)
3/8" LOCK NUT
11
NOTE:
SECURELY assemble all bolt connections in this step.
STEP 3

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BASE
SHROUD SUPPORT
1/2 X 4" BOLT (3)
1/2" FLAT WASHER (6)
1/2" LOCK NUT (3)
12
NOTE:
SECURELY assemble all bolt connections in this step.
STEP 4

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NOTICE:
INSTALL GUIDE RODS THROUGH
THE BASE AND TOUCH THE FLOOR
GUIDE ROD (2)
SHAFT COLLAR (2)
GUIDE ROD RETAINER (2)
HEAD PLATE
10 LB WEIGHT PLATE (10)
15 LB WEIGHT PLATE (5)
WEIGHT STACK CUSHION (2)
WASHER (2)
BASE
13
STEP 5

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1/2 X 3-3/4"
BOLT (2)
1/2" FLAT
WASHER (4)
1/2" LOCK
NUT (2)
3/8" LOCK NUT
3/8" FLAT
WASHER (2)
3/8 X 2-1/2" BOLT
TOP
BOOM
CARRIAGE
UPRIGHT
GUIDE ROD (2)
SPACER
XLAB EDGE-X2
14
STEP 6a
NOTE:
SECURELY assemble all bolt connections in this step.

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TOP BOOM
CARRIAGE
UPRIGHT
GUIDE
ROD (2)
3/8 X 2-1/2" BOLT
3/8" FLAT
WASHER (2)
3/8" LOCK
NUT
1/2 X 1-1/4" BOLT
1/2" FLAT WASHER (2)
1/2" LOCK NUT
XLAB-EDGE-X3
REPEAT THIS STEP
ON THIS SIDE
15
STEP 6b
NOTE:
SECURELY assemble all bolt connections in this step.
Some items have been hidden for assembly clarity.

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TOP BOOM
CARRIAGE
UPRIGHT
3/8 X 2-1/2"
BOLT
3/8" FLAT
WASHER (2)
3/8" LOCK NUT
GUIDE ROD (2)
1/2 X 1-1/4"
BOLT
1/2" FLAT
WASHER (2)
1/2" LOCK NUT
XLAB-EDGE-X4
SEE NOTICE
SEE NOTICE
REPEAT THIS STEP
ON THIS SIDE
16
STEP 6c
NOTICE:
The X-Lab Edge X4 package (and some custom packages) require
angled connectors that bolt to the uprights first. Please down-
load the XLE-X4 instructions from: http://www.torquefitness.com/
assembly-manuals/ for more detailed instructions.
SECURELY assemble all bolt connections in this step.

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TOP BOOM
CARRAIGE
UPRIGHT
GUIDE
ROD (2)
1/2 X 3-3/4" BOLT (2)
1/2" FLAT WASHER (4)
1/2" LOCK NUT (2)
3/8 X 2-1/2"
BOLT
3/8" FLAT
WASHER (2)
3/8" LOCK
NUT
XLAB-MONKEY-X2
REPEAT THIS STEP
ON THIS SIDE
17
STEP 6d
NOTE:
SECURELY assemble all bolt connections in this step.
Some items have been hidden for assembly clarity.

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TOP BOOM
CARRIAGE
UPRIGHT
GUIDE ROD (2)
3/8 X 2-1/2"
BOLT
3/8" FLAT
WASHER (2)
3/8" LOCK NUT
1/2 X 4" BOLT (2)
1/2" FLAT WASHER (4)
1/2" LOCK NUT (2)
XLAB-MONKEY-X4
REPEAT THIS STEP
ON THIS SIDE
18
STEP 6e
NOTE:
SECURELY assemble all bolt connections in this step.

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TOP BOOM
CARRIAGE
UPRIGHT
GUIDE
ROD (2)
1/2 X 4-1/4"
BOLT (2)
1/2" FLAT WASHER (4)
1/2" LOCK NUT (2)
3/8 X 2-1/2"
BOLT
3/8" FLAT
WASHER (2)
3/8" LOCK NUT
XRACK-MONKEY CABLE-X1
REPEAT THIS STEP
ON THIS SIDE
NOTE:
THE TOP BOOM WILL ATTACH TO
DIFFERENT HOLES IN A X-RACK
THAT HAS 8' UPRIGHTS (9' SHOWN)
NOTE:
SECURELY assemble all bolt connections in this step.
STEP 6f
19

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3/8 X 2-1/2" BOLT
3/8" FLAT
WASHER (2)
CARRIAGE
UPRIGHT
TOP BOOM
GUIDE
ROD (2)
3/8" LOCK NUT
6G
TOP BOOM
3/8" LAG BOLT (2)
(NOT INCLUDED)
3/8" FLAT
WASHER (2)
(NOT INCLUDED)
6H
B
B
NOTE:
MAKE SURE TOP
BOOM IS LEVEL
7"
10-3/8"
2-1/4"
82-1/4"
SECTION B-B
WARNING:
THE TOP BOOM MUST BE ANCHORED TO THE WALL
USING A MINIMUM OF TWO WALL ANCHORS SUITABLE
FOR THAT PATICULAR WALL CONSTRUCTION
6H
20
STEP 6g and 6h
NOTES:
The images shown above is the anchoring hardware used for attaching
to typical walls with wood studs spaced 16" on center. The anchors
used will depend on the wall construction. In all cases, all four
anchoring locations must be used. The pull-out strength of the
anchoring bolts used must be greater than or equal to 200lbs. (91kg)
SECURELY tighten bolt connections in this step.