Toshiba G9000 SERIES User manual

G9000 SERIES
MMS KIT
INSTALLATION MANUAL
480/480 V 1000/1330/1500/1660/2000kVA
Document No.: 200150-001
Document: 4GBH0153 Rev. B
March 2020

G9000 MMS KIT Installation Manual 1000-2000kVA –200150-001 i
UNINTERRUPTIBLE POWER SYSTEM
If additional information or technical assistance is required call TOSHIBA Customer Support Center at [phone], or
write to: Toshiba International Corporation, 13131 West Little York Road, Houston, TX 77041-9990 Attn: UPS Product
Manager.
Keep this manual with the UPS equipment.
Job Number:
Model Number:
Serial Number:
Application:
Shipping Date:
Date of Installation:
Inspected By:
IMPORTANT NOTICE
Never attempt to install, operate, maintain or dispose of this equipment until you have first read and understood all
of the relevant product warnings and user directions that are contained in this Installation manual.
The installation of this equipment must only be performed by qualified personnel.
The Instructions contained in this manual are not intended to cover all of the details or variations in equipment or to
provide for every possible contingency to be met in connection with installation, operation, or maintenance. Should
further information be required or should particular problems arise which are not covered sufficiently the matter
should be referred to the local TOSHIBA sales office.
Nothing in this manual shall alter Toshiba International Corporation’s standard terms and conditions or the
conditions of any written sales contract.
Any Electrical or mechanical modifications to this equipment without prior written consent of
TOSHIBA will void all warranties and may void UL/CUL listing. Unauthorized modifications may
also result in personal injury, death, or equipment damage.

ii G9000 MMS KIT Installation Manual 1000-2000kVA –200150-001
Purpose and Scope of Manual
This manual provides information on how to safely install, operate, and maintain your TOSHIBA power electronics product.
This manual includes a section on General Safety Instructions that describes the warning labels and symbols that are used
throughout the manual. Read the manual completely before installing, operating, or performing maintenance on this
equipment.
This manual and the accompanying drawings should be considered a permanent part of the equipment and should be
readily available for reference and review. Dimensions shown in the manual are in metric and/or the Imperial equivalent.
TOSHIBA reserves the right, without prior notice, to update information, make product changes, or to discontinue any
product or service identified in this publication.
TOSHIBA is a registered trademark of TOSHIBA INTERNATIONAL CORPORATION. All other product or trade references
appearing in this manual are registered trademarks of their respective owners.
TOSHIBA shall not be liable for technical or editorial omissions or mistakes in this manual. Nor shall it be liable for
incidental or consequential damages resulting from the use of information contained in this manual.
This manual is copyrighted. No part of this manual may be photocopied or reproduced in any form without the prior written
consent of TOSHIBA INTERNATIONAL CORPORATION.
© Copyright 2020 TOSHIBA INTERNATIONAL CORPORATION
All rights reserved.
Printed in Japan
Contacting TOSHIBA Customer Support Center
The TOSHIBA Customer Support Center can be contacted to obtain help in resolving any Uninterruptible Power System
problem that you may experience or to provide after sales service support.
Toshiba Customer Support Center
8 a.m. to 5 p.m. (CST) –Monday through Friday
Tel [phone]
Fax [phone]
E-mail –[e-mail]
You may contact TOSHIBA by writing to:
TOSHIBA INTERNATIONAL CORPORATION.
SOCIAL INFRASTRUCTURE SYSTEMS GROUP
POWER ELECTRONICS DIVISION
13131 West Little York Rd.
Houston, TX 77041-9990
Attn: UPS Product Manager
For further information on Toshiba products and services, please visit our website at:
http://www.toshibaups.com/

G9000 MMS KIT Installation Manual 1000-2000kVA –200150-001 iii
Table of Contents
Table of Contents................................................................................................................................................................iii
List of Tables.......................................................................................................................................................................iii
List of Figures......................................................................................................................................................................iii
1How to use this Manual...............................................................................................................................................1
1.1 Notice Icons.........................................................................................................................................................1
1.2 Qualified Personnel.............................................................................................................................................2
2OVERVIEW.................................................................................................................................................................3
3MMS KIT Parts List .....................................................................................................................................................4
4Installation Procedures................................................................................................................................................6
5Parallel Operation System Connection.....................................................................................................................12
List of Tables
Table 2-1: Parts List of MMS KIT......................................................................................................................................4
Table 3-1: Dip Switch Setting on Parallel Interface Board (IFAU-16*)...........................................................................10
Table 3-2: Status of Jumpers on Parallel Interface Board(IFAU-16*) ............................................................................11
List of Figures
Figure 1-1: Parallel-Connection between UPSs...............................................................................................................3
Figure 2-1: MMS KIT Parts Identification..........................................................................................................................5
Figure 3-1: Location of IFAU-16* MMS PCB Installation (1000kVA)................................................................................6
Figure 3-2: Location of IFAU-16* MMS PCB Installation (1330-2000kVA) ......................................................................7
Figure 3-3: Cable Connections Between IFAU-16* and Others.......................................................................................8
Figure 3-4: Example of the Inside of Bypass Cabinet after Installation (1000kVA)..........................................................9
Figure 3-5: Dip Switch Location on Parallel Interface Board (IFAU-16*)........................................................................10
Figure 3-6: Example of Dip Switch Setting.....................................................................................................................10
Figure 3-7: Location of Jumpers on Parallel Interface Board(IFAU-16*)........................................................................11
Figure 4-1: Diagram of Power Wire Connections (Parallel Operation System)..............................................................12
Figure 4-2: Diagram of Power Wire and Control Wire Connection (Parallel Operation System)...................................13
Figure 4-3: UPS Module Parallel Interface Board (IFAU-16*) Interconnections.............................................................14

iv G9000 MMS KIT Installation Manual 1000-2000kVA –200150-001
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G9000 MMS KIT Installation Manual 1000-2000kVA –200150-001 1
1 How to use this Manual
This manual is designed for ease of use, giving the user easy and quick reference to information.
This manual uses notice icons to draw attention to the user important information regarding the safe operation and
installation of the UPS.
1.1 Notice Icons
The notice icons used in this manual are explained below, and should be taken into account and adhered to whenever
they appear in the text of this manual.
Warning: A warning symbol shows potentially hazardous situation or condition which could result in
personal injury or death, if not avoided.
Caution: A caution symbol shows potentially hazardous situation or condition which could result in
personal injury or equipment damage, if not avoided.
Note: A Note symbol shows the information the user or the service personnel should observe during
the UPS operation or service work.
Prohibit: A prohibit symbol shows the act the user or the service personnel should NEVER perform
during the UPS installation, operation or service work.
Safety Recommendations: If any problems are encountered while following this manual, contact the Toshiba Customer
Support Center.
WARNING
CAUTION
!
NOTE
PROHIBIT

2 G9000 MMS KIT Installation Manual 1000-2000kVA –200150-001
1.2 Qualified Personnel
Only qualified persons are to install, operate or service this equipment according to all applicable codes and
established safety practices.
A qualified person must:
1) Read this entire instruction manual carefully.
2) Be skilled in the installation, construction or operation of the equipment and aware of the hazards involved.
3) Be trained and authorized to safely energize, de-energize, clear, ground, lockout and tag circuits in accordance
with established safety practices
4) Be trained and authorized to perform the service, maintenance or repair of this equipment
5) Be trained in the proper care and use of protective equipment such as rubber gloves, hard hat, safety glasses,
face shield, flash clothing, etc. in accordance with established practices
6) Be trained in rendering first aid.

G9000 MMS KIT Installation Manual 1000-2000kVA –200150-001 3
2 OVERVIEW
TOSHIBA G9000 Uninterruptible Power Supply Systems (UPS) need an MMS KIT whenever two or more UPSs are
installed in parallel operation configuration.
Each UPS requires an MMS KIT installed to allow it to complete the communication circuit with other modules.
All UPSs must be de-energized when the MMS KITs are installed and the parallel
interconnections are established between the modules.
Figure 2-1: Parallel-Connection between UPSs
CAUTION
MMS
KIT
MMS
KIT
MMS
KIT
UPS-1
UPS-2
UPS-n

4 G9000 MMS KIT Installation Manual 1000-2000kVA –200150-001
3 MMS KIT Parts List Table 3-1: Parts List of MMS KIT
Part #
Part name
Qty
Remarks
1
Parallel Interface board: IFAU-16* (IF3)
1
2
Cable: CN95 (IFAU-16* - UPJR-D*)
1
1865mm
HIF3-20D - HIF3-20D
3A
Cable: CN94 (IFAU-16* - UPJR-D*)
1
1820mm, J-10P - J-8P
3B
Cable: CN96 (IFAU-16* - CSAU-07*)
1
1180mm, J-16P - J-16P
3C
Wire: IFAU-16* GNDB(M3 clamp) - Ground bus bar (M4 clamp)
1
1170mm, Green
3D
Wire: IFAU-16* GNDC(M3 clamp) - Ground bus bar (M4 clamp)
1
1220mm, Green
3E
Wire: IFAU-16* GNDD(M3 clamp) - Ground bus bar (M4 clamp)
1
1070mm, Green
4
Spacer: SQ-14(MBB-314)
8
5
Ferrite Core: E2530MRC
1
6
Dust Cover for LAN Jack: LD-DUSTBK6
12
6pcs/pack x 2
7
Screws (M3)
8
8
Spring washers (M3)
8
9
Flat washers (M3)
8
10
Screws (M4)
1
11
Cable Tie (T30R)
18
Use as necessary
12
Cable Tie (T50R)
2
Use as necessary
13
Base (ABMM-A-D)
15
Use as necessary
* –PCB revision suffix may be applied.

G9000 MMS KIT Installation Manual 1000-2000kVA –200150-001 5
Part #1: Parallel Interface board (IFAU-16*)
Part #2: Cable
Part #3A, 3B: Cable
Part #3C, 3D, 3E: Wire
Part #4: Spacer
Part #5: Ferrite Core
Part #6: Dust Cover for LAN Jack
Part #7: Screw(M3), Part #10:Screw(M4)
Figure 3-1: MMS KIT Parts Identification

6 G9000 MMS KIT Installation Manual 1000-2000kVA –200150-001
4 Installation Procedures
Figure 4-1: Location of IFAU-16* MMS PCB Installation (1000kVA)
Details of A
Front View of bypass cabinet (with door open)
IFAU-16*
Screw(M3) x8
(Upper right of bypass cabinet
for 1000kVA UPS)
Step1
Step 1: Screw 8 spacers on the metallic plate (shown in red).
Step 2: Secure the parallel interface board IFAU-16* on the spacers
with M3 screws.
Step 3: Secure the ferrite core with an M3 screw (shown in pink).
Step 4: Cover the modular connectors with the dust cover.
Step 5A: Check location of Ground bus for the next step.
Step2
Step3
Step4
Spacer x8
Dust cover x12
Ferrite core
Screw(M3)
Unit: mm
(Front cover)
(Front cover)
Ground bus
Step5A
Details

G9000 MMS KIT Installation Manual 1000-2000kVA –200150-001 7
Figure 4-2: Location of IFAU-16* MMS PCB Installation (1330-2000kVA)
Front View of bypass cabinet (with door open)
Details of A
IFAU-16*
Screw(M3) x8
(Upper right of bypass cabinet
for 1330-2000kVA UPS)
Step 1: Screw 8 spacers on the metallic plate (shown in red).
Step 2: Secure the parallel interface board IFAU-16* on the spacers
with M3 screws.
Step 3: Secure the ferrite core with an M3 screw (shown in pink).
Step 4: Cover the modular connectors with the dust cover.
Step 5A: Check location of Ground bus for the next step.
Step3
Ferrite core
Screw(M3)
Unit: mm
Step5A
Details
Step2
Ground bus
Spacer x8
Dust cover x12
Step1
Step4

8 G9000 MMS KIT Installation Manual 1000-2000kVA –200150-001
Figure 4-3: Cable Connections Between IFAU-16* and Others
Behind the panel of
Bypass cabinet
UPJR-D*
CN95
CN94
CN94
CN95
CN96
CSAU-07*
Ground
bus
CN96
GNDD
GNDB
GNDC
IFAU-16*
Ferrite core
(Added in Step3)
Parallel control communication cables from/to other UPSs (See section 4 for details)
DIAOUT
DIBOUT
DIAIN
DIBIN
CAIN
CBIN
CAOUT
CBOUT
TLAIN
TLBIN
TLAOUT
TLBOUT
Step 5B: Connect three (3) ground wires (GNDB, GNDC and GNDD) to Ground bus.
Step 6: Complete all connections between Parallel interface board IFAU-16* and
Main control board UPJR-D* or Sensor board CSAU-07*
Check the connector number to verify all cables are plugged in correctly.
Step 7: Fasten the cables installed above to the cable clamp with binding band.
4A
4B
8A
8B
Jumper
Jumper
Wiring duct
Wiring duct
to UPS#(n+1)
from UPS#(n-1)
to UPS#(n+1)
from UPS#(n-1)
to UPS#(n+1)
from UPS#(n-1)
On the door of
Bypass cabinet
UPS#1 <-> UPS#2 .. UPS#(n) .. UPS#(N-1) <-> UPS#N
CA*/CB*
DIA*/DIB*
TLA*/TLB
X - UPS#1 <-> UPS#2 .. UPS#(n) .. UPS#(N-1) <-> UPS#N - X
IN
OUT
Upper left of
Bypass cabinet
Ground wires
Screw(M4) x3
Step5B
Step6

G9000 MMS KIT Installation Manual 1000-2000kVA –200150-001 9
Figure 4-4: Example of the Inside of Bypass Cabinet after Installation (1000kVA)
IMPORTANT NOTICE
In cases where there are large amounts of slack LAN cables after installation:
Keep cables away from the power conversion circuits and conductors
in order to avoid interference in the parallel control communication.
Do not roll cables as doing so may cause signal interference.
PROHIBIT
IFAU-16*
Parallel interface board
CSAU-07*
Sensor board
(Behind this panel)
(Door of bypass cabinet)
Ground Bus
Example of 1000kVA
UPJR-D*
Main control board
IFAU-16*

10 G9000 MMS KIT Installation Manual 1000-2000kVA –200150-001
Figure 4-5: Dip Switch Location on Parallel Interface Board (IFAU-16*)
Table 4-1: Dip Switch Setting on Parallel Interface Board (IFAU-16*)
System
No.1
UPS
No.2
UPS
No.3
UPS
No.4
UPS
No.5
UPS
No.6
UPS
2 by MMS
All ON
1 and 2: ON
3 to 8: OFF
3 by MMS
All ON
All OFF
1 & 2: ON
3 to 8: OFF
4 by MMS
All ON
All OFF
All OFF
1 & 2: ON
3 to 8: OFF
5 by MMS
All ON
All OFF
All OFF
All OFF
1 & 2: ON
3 to 8: OFF
6 by MMS
All ON
All OFF
All OFF
All OFF
All OFF
1 & 2: ON
3 to 8: OFF
Figure 4-6: Example of Dip Switch Setting
Step 8: Setup the dip switch on IFAU-16* according to Table 4-1.
UPS#1
1 to 8: ON
(All ON)
UPS#2 ~ UPS#(N-1)
1 to 8: OFF
(All OFF)
UPS#N
1 and 2: ON
3 to 8: OFF
Dip Switch(S1)

G9000 MMS KIT Installation Manual 1000-2000kVA –200150-001 11
Figure 4-7: Location of Jumpers on Parallel Interface Board(IFAU-16*)
Table 4-2: Status of Jumpers on Parallel Interface Board(IFAU-16*)
#
Device
Status
1
JP1
SHORT
2
JP6
SHORT
3
JP11
OPEN
Step 9: Make sure the status of Jumpers on IFAU-16* according to Table 4-2.
JP1
JP11
JP6
SHORT
SHORT
OPEN

12 G9000 MMS KIT Installation Manual 1000-2000kVA –200150-001
5 Parallel Operation System Connection
Figure 5-1: Diagram of Power Wire Connections (Parallel Operation System)
When in Parallel Operation, the rectifier inputs to all G9000 UPS Systems in the Multi-Module System (MMS)-must be fed
from a single source at all times including any operation of Automatic Transfer Switches. All G9000 bypass inputs must
also be fed from a single source at all times (not necessarily the same source as the rectifier inputs).
!
NOTE

G9000 MMS KIT Installation Manual 1000-2000kVA –200150-001 13
Figure 5-2: Diagram of Power Wire and Control Wire Connection (Parallel Operation System)
Use Ethernet STP(Shielded Twisted Pair) Cable (Cat 6 or better) with RJ45 modular connectors for all communication cabling.
Use of UTP (Unshielded Twisted Pair) Cable may cause malfunction.
Total cable length from UPS-1 to UPS-n should be within 100m (330ft).
!
NOTE
*1: N(maximum) = 6
*2: Return from the last UPS
module to the first UPS
module (continuous loop)
*3:DIP SWITCH
UPS-1: All ON
UPS-2~UPS-(N-1): All OFF
UPS-N:ON / S1-1, S1-2
OFF / S1-3 to S1-8

14 G9000 MMS KIT Installation Manual 1000-2000kVA –200150-001
Figure 5-3: UPS Module Parallel Interface Board (IFAU-16*) Interconnections
IFAU-16A
UPS-1
UPS-2
CN961 DIAIN
CN962 DIBIN
CN963 DIAOUT
CN964 DIBOUT
CN941 CAIN
CN942 CBIN
CN943 CAOUT
CN944 CBOUT
CN951 TLAIN
CN952 TLBIN
CN953 TLAOUT
CN954 TLBOUT
CN961 DIAIN
CN962 DIBIN
CN963 DIAOUT
CN964 DIBOUT
CN941 CAIN
CN942 CBIN
CN943 CAOUT
CN944 CBOUT
CN951 TLAIN
CN952 TLBIN
CN953 TLAOUT
CN954 TLBOUT
IFAU-16A
CN961 DIAIN
CN962 DIBIN
CN963 DIAOUT
CN964 DIBOUT
CN941 CAIN
CN942 CBIN
CN943 CAOUT
CN944 CBOUT
CN951 TLAIN
CN952 TLBIN
CN953 TLAOUT
CN954 TLBOUT
IFAU-16A
UPS-n