tousek ST 80A Guide

Installation and connection manual
Barrier control unit ST 80A, ST 80VA
in combination with trac light control STA 11

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Index
General warning and safety details ........................................................................................................................ 3
1. Notes, general characteristics, Technical data ST 80(V)A und STA 11 ................................................. 4
2. Tra󰀩clightcontrolboardSTA11,function ............................................................................................ 5
2.1 Controlboardoverviewandterminalassignment.................................................................................. 6
2.2 Connectionsandadjustments .................................................................................................................. 7
induction loop input (outside: term. 9/1+9/2, inside: term.9/3+9/4)................................................ 7
impulse button input (outside: term. 38/30, inside: term. 32/30).................................................... 7
Tra󰀩c light outputs ......................................................................................................................... 7
Connection of tra󰀩c light control to barrier control unit (term. 88/89)............................................. 7
2.3 Radioreceiver(optional) ........................................................................................................................... 8
3. BarriercontrolunitST80(V)A,controlboardlayout ........................................................................... 10
3.1 Terminalassignment, connection notes ................................................................................................11
3.2 Adjustments-overview ........................................................................................................................... 12
Programming keys, program menu, basic settings ...................................................................... 12
Menus .......................................................................................................................................... 13
3.3 Connectionsandadjustments ................................................................................................................ 14
Switches/buttons ....................................................................................................................................... 15
Barrierdoorcontactforsafety(terminal30/54) ...................................................................... 15
ISD channel 1 (I-loop 1: terminals 9/1 and 9/2)........................................................................... 15
ISD channel 2 (I-loop 2: terminals 9/3 and 9/4)........................................................................... 15
STOPP-button (terminals 31/37) ................................................................................................. 15
Safety .......................................................................................................................................... 16
G Photocell (contact: terminals 45/46) ............................................................................................. 16
Photocells - connection examples ......................................................................................... 16, 17
G Main closing edge (terminals 50/52)............................................................................................ 18
PHC/ISD-function ......................................................................................................................... 18
PHC/ISD-pause time .................................................................................................................... 18
PHC test ....................................................................................................................................... 18
Motor .......................................................................................................................................... 19
max. force..................................................................................................................................... 19
ARS response time ...................................................................................................................... 19
Speed OPEN................................................................................................................................ 19
Speed CLOSE.............................................................................................................................. 19
Soft runtime .................................................................................................................................. 19
Operatinglogic ......................................................................................................................................... 19
Impulse logic................................................................................................................................. 19
Forced closing (only with ST 80VA) .......................................................................................... 19
Lamps/Lights .......................................................................................................................................... 20
Prewarning OPEN (Signal lamp: terminals 10/11)....................................................................... 20
Green phase................................................................................................................................. 20
Clearance time ............................................................................................................................. 20
Tra󰀩c light gate CLOSED ............................................................................................................ 20
Tra󰀩c light logic............................................................................................................................ 20
Boom lamp CLOSE (terminals 70 (-) / 71 (+)) ............................................................................. 20
Peripherals .......................................................................................................................................... 21
Signal contacts ........................................................................................................................... 21
Magnetic clamp (terminals 74 (-) / 75 (+)) ................................................................................... 21
Diagnosis .......................................................................................................................................... 22
Status display ............................................................................................................................... 22
Delete positions............................................................................................................................ 22
Factory setting.............................................................................................................................. 22
Software version........................................................................................................................... 22
Serial number ............................................................................................................................... 22
Protocole ...................................................................................................................................... 22
Status Sensor............................................................................................................................... 22
4. Inductionloopdetector(optional) .......................................................................................................... 23
5. ModuleStatusdisplay(optional) ............................................................................................................ 24
6. Inbetriebnahme.................................................................................................................................... 25,26
7. Erroy analysis .......................................................................................................................................... 26
8. Dimensioneddrawing .............................................................................................................................. 27
This manual is the sole property of the TOUSEK Ges.m.b.H. and may not be made available to competitors. All rights reserved. No part of it may be reproduced without our prior
written permission. We will not accept liability for any claims resulting from misprints or errors. This edition of the manual replaces all earlier publications of the same.

tousek / EN_ST-80A_04 / 25. 03. 2020 - 3 -
Maintenance
• Maintenanceworksmayonlybecarriedoutbyqualiedpersonnel.
• Maintenanceandservicingofthecompletebarrierfacilityhastobecarriedoutaccordingtothebarrierbuilder´s/
installer´sinstructions.
• Checkonamonthlybasiswhetherforceadjustmentworksproperly.
GENERAL WARNING AND SAFETY NOTES
• These installation and operating instructions form an integral part of the product “control”. They have been specically
written for professional installers trained and skilled in the trade and should be carefully read in their full length before
carrying out the installation. They describe the proper installation and operation of the control unit only, not of the overall
device “automatic barrier”. After the installation this manual has to be handed over to the user.
• Installation, connection, adjustments, putting into operation, and servicing may only be carried out by trained profession-
als in full accordance with these installation- and operating instructions.
• Before carrying out works at the barrier-system, the power supply has to be turned o󰀨.
• The EU Machine Directive, laws and rules concerning the prevention of accidents, and laws and standards which are in
force in the EU and in the individual countries have to be strictly followed.
• The TOUSEK Ges.m.b.H. cannot be held liable for any claims resulting from disregards of the laws and standards in
force during the installation and operation.
• The packaging materials (cardboard, plastic, EPS foam parts and lling material etc.) have to be properly disposed of
in accordance with the applying recycling- and environmental procection laws. They may be hazardous to children and
therefore have to be stored out of children´s reach.
• The product is not suitable for installation in explosion-hazardous areas.
• The product may only be used in accordance with its original purpose, for which it has been exclusively designed, and
which is described in these installation and operating instructions. The TOUSEK Ges.m.b.H. rejects any liability if the
product is used in any way not fully conforming to its original purpose as stated herein.
• Children have to be instructed, that the gate facility as well as the belonging parts may not be used improperly, e.g. for
playing. Furthermore handheld transmitters have to be kept in safe places and other impulse emitters as buttons and
switches have to be installed out of children‘s reach.
• Before beginning with the installation the installer has to make sure that all mechanical components of the gate facil-
ity, like carrier prole/rail, gate frame and panels, guiding elements etc. are su󰀩ciently supportive and resistant for the
purpose of gate automation.
• All electrical installations have to be made in full conformity with the applying rules and laws (e.g. using a fault current
circuit breaker, proper grounding etc.).
• An all-pole disconnecting main switch with a contact opening-gap of minimum 3 mm has to be foreseen.
• The electric motor heats up during operation. Therefore the device should only be touched after it has cooled o󰀨.
• After installation the proper function of the barrier facility and the safety devices has to be checked!
• The TOUSEK Ges.m.b.H. rejects any liability for claims resulting from usage of the product in combination with compo-
nents or devices which do not fully conform to the applying safety laws and rules.
• Only original spare- and replacement parts may be used for repair of the product.
• The installer has to inform the user about all aspects of the automatic operation of the complete barrier facility, as well as
about emergency operation. The installer further has to supply to the user all instructions relating to the safe operation
of the barrier facility. The installation and operating instructions also have to be handed over to the user.
Manufacturer´sDeclarationofconformity:
ThecompanyTOUSEKGes.m.b.H.,Zetschegasse1,1230Vienna/Austria,declaresthatthecontrolunitST80A,
ST 80VA complies with the following direcives:
- Low Voltage Directive 2014/35/EU, incl. changes
- Electromagnetic Compatibility Directive 2014/30/EU, incl. changes
January 2019

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1. General OperatorcontrolboardST80(V)AundTra󰀩clightcontrolboardSTA11
Controlboardcharacteristics
Operator control board ST 80(V)A:
• For barriers with electromech. motors 230V and speed sensor
•
Programming with illuminated LC display in englisch language
• Automatic closing
• Runtime of operator is being automatically determined
• Separate speed adustment (OPEN/CLOSE)
• Adjustable soft stop time and speed
• Safety system ARS (autom. reversal system)
• Integrated contact edge evaluation
• Automonitoring of photocell
• Ouput for Photocells, magnetic clamp, signal lamp and boom
lamp kit
• Slots for loop detector, status display module and connec-
tion for tra󰀩c lamp control board
Trac light control board STA 11:
• Connection possibility of two impulse switches or induction
loops for Green request and two Red/Green tra󰀩c lights
230V, 60W (inside and outside).
• Connection slots for optional radio receivers and induction
loop detector
•
OperatorcontrolboardST80(V)A
Tra󰀩clightcontrolboardSTA11
General
For the implementation of the tra󰀩c light system, the tra󰀩c light control board STA 11 via a bus system with the drive controller
ST 80(V)A is connected.
Technical data
Barrier control unit
withtra󰀩clightfunction ST 80A ST 80VA ST 80A ST 80VA
Power supply 230Va.c. 50Hz Ambient temperature - 20°C bis + 70°C
max. permited motor capacity 230Va.c., 500W Protection class IP66
Signal lamp output 230Va.c., 100 W max Speed sensor
Boom lamp output 24Vd.c. Forced closing
Magnetic clamp output 24Vd.c., 5W max. Article no. 12111620 12111610
Photocell output 24Va.c.
Optional equipment additional module for status of barrier • induction loop detector • traffic lamp control board • other
impulse givers and safety equipment
Technische Daten
Tra󰀩clightcontrolboardSTA11
Power supply 230Va.c., +6/-10%, 50Hz
Relay load Red/Green tra󰀩c light 230V, max. 60W
Article no. 12120370
Optional equipment induction loop detector ISD 6 (2-channels) • pluggable receiver
B89
88
B
88 89
Bussystem Low
Bussystem High

tousek / EN_ST-80A_04 / 25. 03. 2020 - 5 -
2. Tra󰀩clightcontrolboardSTA11 Tra󰀩clightcontrolboardSTA11
Function
The tra󰀩c light control enables in conjunction with a suitable operator control board (eg ST 80(V)A) the automation and control
of the gate entry and exit through a tra󰀩c light.
At the terminals of the tra󰀩c light controller separate impulse generators can be connected for „inside“ and „outside“.
The behavior of the traffic light control is determined by the settings of the connected operator control board.
These relate to the function of the duration of the green phase and the clearance time, the tra󰀩c light at the door position
„closed“ (whether or continuous red) and the tra󰀩c light system logic.
Depending on how the „tra󰀩c light logic“ was adjusted, after completion of command processing and gate opening, either the
side, which has given the order, or both sides receive the green light. Vehicles can therefore only drive in one direction or both
directions entering the gate area. Furthermore, the tra󰀩c light controller has the capacity to store incoming transit needs and
to work at the end of the current cycle.
Functionalsequence
Tra󰀩clight
(commandgiving
side)
Tra󰀩clight
(counter side)
1
Gate/barrierclosed
Continuous red function
adjustable via operator control board
selectable
no continuous
red OFF OFF
continuous red RED RED
2
openingcommand(INSIDEorOUTSIDE)
RED RED
PrewarningOPENisbeingstarted(= red tra󰀩c light warning and possibly
signal light warning before opening the door / gate), ), duration adjustable via
gate automation control board
>Gate/barrieropensaftertheprewarningtime.
3
Gate/barrieropen(limitpositionreached)
tra󰀩c light logic, adjustable via operator control board
selectable
bothsidesGreen GREEN GREEN
one side Green GREEN RED
4Greenphaseisstarted
Duration is adjustable through operator control board
5
Clearancetimeisstarted(=timetoexitthetra󰀩clightintermediaryregion)
Durationofadjustabledrivecontrol
RED RED
>Gate/barrierclosesafterclearancetime,
cyclestartsagain(→ 1)
• if during the closing procedure an impulse is generated, so the gate / gate
opens immediately, and the green phase begins when the opening is com-
pleted.
• If a further order from one side is given with tra󰀩c light logic „both sides Green“ during the green phase/clea-
rance time is given, then the green phase is restarted.
• If a further order from the same side is given with tra󰀩c light logic „one side Green“ during the green phase/
clearance time, then a restart of the green phase for this side is e󰀨ected.
• If a further order from the counter side is given with tra󰀩c light logic „one side Green“during the green phase/
clearance time, then the barrier/gate remains after the green phase/clearance time open and the Green dis-
play changes to the counter side.
Whenthestopbuttonistriggered,thegatestopsmovingandonlyopensagainwithcommandbyeither
side.

- 6 - tousek / EN_ST-80A_04 / 25. 03. 2020
grounding 230Va.c. Phase 50Hz neutral
wire
inductionloop
outside
inductionloop
inside
impulseswitch
outside
impulseswitch
inside
wirebridge!
GREEN outside
RED
outside GREEN
inside
RED
inside
230Vmax.60W
L N
0 1 2
9/1 9/2 9/3 9/4
38 30 32 30
97
6
99
6
96
6
98
6
B
operatorcontrol
unit ST80(V)A
Bussystem
High
Bussystem
Low
88 89
88 89
60 61
B
K
TA
T
ISD
FE
F
L2 L1
Componentsoftra󰀩clightcontrolboard
(K) Terminals
(TA) Test button (switches all tra󰀩c lights on)
(L 1) green LED: Status OK
(L 2) red LED: error (message on the display of the drive
control)
(B) System plug (connection with operator control board)
(T) Transformer
(ISD) Slot for optional induction loop (p. 23)
(command)
(FE) Slot for optional radio receiver (p. 8)
(F) fuse 3,15A T
Warning
• Beforeopeningthecontrolboardbox,please
switcho󰀨necessarilythemainswitch!
• In-suppliedcontrolinsidetheunitispowered.
• thesafetyregulationstopreventelectricalshockhaveto
berespected.
• Theunitisdesignedtobeconnectedbyqualiedperso-
nnel.
• Thedevicemustnotbeusedinhazardousareas!
• Apoledisconnectingmainswitchwithamin.contactgap
of3mmhastobeprovided.Thesystemmustbeprotected
ineachcaseinaccordancewithapplicablesafetyregula-
tions!
• IMPORTANT:Thecontrollines(buttons,radioremote
control,lightbarriers,etc.)havetobeseparatedfrom
the230lines(supply,motor,signallight)torelocate
Forconnection,adjustmentandmainte-
nance works ensure that the electronics
arenotdamagedbymoisture(rain).
2.1 Controlboardoverviewandterminalassignment Tra󰀩clightcontrolboardSTA11

tousek / EN_ST-80A_04 / 25. 03. 2020 - 7 -
9/1
9/2
9/3
9/4
inductionloop
outside
inductionloop
inside
 Inductionloopinput(outside: term. 9/1+9/2, inside: term.9/3+9/4) Connections
• For the connection of induction loops to give an impulse
to the green request.
• With the 2-channel I-loop detector ISD 6 both loops
(inside/outside) can be evaluated.
 Inductionloops
• For the use of induction loops (for Green/Opening command) the I-loop slot (ISD) of the traffic
light board STA 11 has to be equipped with an optional avalaible I-loop detector ISD 6 (2-channels).
(see page 23)
38
30
32
30
impulseswitch
outside
impulseswitch
inside
 Impulseswitch(outside: term. 38/30, inside: term. 32/30) Connections
• For the connection of impulse switches on the inside
and outside to give an impulse for the green request.
Theimpulseisalsopossibleviaanoptional,plug-in
radioreceiver-seenextpage.
• The green switching for one or both sides is dependent
on the adjustment of the tra󰀩c light logic of the operator
control board (see operator control board).
97
6
99
6
96
6
98
6
GREEN
outside
RED
outside
GREEN
inside
RED
inside
 Tra󰀩clightoutputs
(outside: GREEN: term. 97/6, RED: term. 99/6 - inside: GREEN: term. 96/6, RED: term. 98/6) Connections
• on the described terminals Red/Green tra󰀩c lights (230V
max.60W) can be connected for inside and outside
location.
 Adjustments
• Thefunctionsofthetra󰀩clightcontrolisdeterminedbythesettingsoftheconnectedoperatorcontrolboard.
Theserelatetothedurationofthegreenphaseandtheclearancetime,thetra󰀩clightatthecloseddoorposition
(whetherorcontinuousred)andthetra󰀩clightsystem(bothsides/onesidegreen).
 Important
• Max.cablelengthbetweenautomationandtra󰀩c
lightcontrolis25m.
• Cabletypee.g.:PVCcontrolcable2x1mm2YSLY
orequivalent.
 Connectiontra󰀩clightboardwithoperatorcontrolboard(term. 88/89) Connections
• Via the bus system (see pic.) the tra󰀩c light control board
is connected with the operator control board.
B
operator
control unit
88
89
88
89
Bus system
High
Bus system
Low
230Vmax.60W
2.2 Connectionsandadjustments Tra󰀩clightcontrolboardSTA11
STA 11STA 11STA 11
STA 11ST 80(V)A

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2.3 Connectingthereceiver(optional) Tra󰀩clightcontrolboardSTA11
FE
STA 11
FE
E
STA 11
 Important
• Theoptionalavailableradioreceivercardhastobepluggedontotheslot(FE)ofthetra󰀩clightcontrolboardSTA11.
• TheradioreceiverslotofoperatorcontrolunitST80(V)Aiswithout functionwhenusedwithtra󰀩clightcontrol
boardSTA11.
 Important
• Withtheuseofthe2-channel-receivertherstchan-
neltakesoverthefunctionfortheimpulseswitch
outside and the second channel the function for the
impulseswitchinside.
• For programming of receiver please see manual for
radio receiver.
• Turno󰀨powersupply.
• Open the control board cover
• Plug the receiver card (E) RS433/868-STN1 (1-channel) or
RS433/868-STN2 (2-channel) into the connection slot (FE),
as shown in picture.
• For range extension an external antenna FK433 or FK868
can be connected.

tousek / EN_ST-80A_04 / 25. 03. 2020 - 9 -

- 10 - tousek / EN_ST-80A_04 / 25. 03. 2020
Componentsofcontrolboard
(K) Terminal blocks
(S) Sensor connector
(D) Display connector or connection with optional
tousek-service-interface (TSI)
(B) terminals bus system (e.g. for optional tra󰀩c light)
(ISD) Slot for optional I-loop detector (p.23)
(Safety or presence loop)
(fu)
Without function in connection with tra󰀩c light control board
(ZM) Slot for optional module „Status display“(p.24)
(T) Transformer
(F1) safety fuse F 5A
(F2) safety fuse F 2A
3. BarriercontrolboardST80(V)A ST 80(V)A
F2
F1
K
fu
ZM
D
S
T
ISD
B
89
88
 Important
The optional tousek- service-
interface must be connected with
socket (D) !
Attention
During connection, adjustment and maintenance works
please take care, that the electronic circuit board won´t
be damaged by moisture (rain).
Controlboardlayout