tousek PULL T8 User manual

Mounting and installation manual
Sliding gate operators
PULL T5, -T8, -T10
C
O
M
P
A
T
I
B
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Index
General warning and safety details.............................................................................................................. 3
1. Notes, general characteristics, function, technical data............................................................................ 4
2. Mounting ........................................................................................................................................................ 5
Technical layout PULL T5, -T8, -T10, general mounting notes, warning note............................................ 5
2.1 Mounting of the motor................................................................................................................................. 6
2.2 Mounting of the gear rack........................................................................................................................... 7
2.3 Dismantling................................................................................................................................................. 7
3. Control unit, overview.................................................................................................................................... 8
Warnings - connection works ....................................................................................................................... 9
3.1 Clamp/terminal assignment ....................................................................................................................... 9
3.2 Adjustments - overview, .......................................................................................................................... 10
Programming keys, program menu, basic settings .................................................................................. 10
Structure of the menu............................................................................................................................... 11
3.3 Connections and adjustments ................................................................................................................... 12
Switches/buttons ........................................................................................................................................... 12
Impulse switch (terminals 30/32)............................................................................................................. 12
Pedestrian switch (terminals 30/34) ........................................................................................................ 13
CLOSE switch (terminals 30/33) ............................................................................................................. 13
STOP switch (terminals 31/37)................................................................................................................ 13
Safety ...................................................................................................................................................... 14
GPhotocell (Contact: terminals 45/46) ........................................................................................................ 14
Photocells - connection examples ........................................................................................................... 14
Information for safety edges .................................................................................................................... 16
GMain safety sensing edge (terminals 50/52)............................................................................................ 16
GSide safety sensing edge (terminals 50/51) ............................................................................................ 16
Photocell function ..................................................................................................................................... 17
Photocell with pause time......................................................................................................................... 17
Photocell test............................................................................................................................................ 17
Motor ...................................................................................................................................................... 18
max. force................................................................................................................................................. 18
ARS response time................................................................................................................................... 18
Speed ...................................................................................................................................................... 18
Soft stop way............................................................................................................................................ 18
Soft stop speed......................................................................................................................................... 18
End position OPEN, end position CLOSE................................................................................................ 18
Operating logic............................................................................................................................................. 19
Impulse button.......................................................................................................................................... 19
GOpening direction ..................................................................................................................................... 19
GOperating mode........................................................................................................................................ 19
Partial opening.......................................................................................................................................... 19
Automatic mode........................................................................................................................................ 19
Pause time logic ....................................................................................................................................... 19
Lamps / Lights.............................................................................................................................................. 20
Prewarning OPEN (signal lamp: terminals 10/11) ................................................................................... 20
Prewarning CLOSE (signal lamp: terminals 10/11) ................................................................................. 20
Additional module..................................................................................................................................... 20
Courtyard lamp......................................................................................................................................... 20
Control lamp ............................................................................................................................................. 20
Description of add. modules courtyard lamp/control lamp hence gate status display.............................. 21
Diagnosis ...................................................................................................................................................... 22
Status display ........................................................................................................................................... 22
Delete end positions................................................................................................................................. 22
Factory setting.......................................................................................................................................... 22
Software version....................................................................................................................................... 22
Serial number ........................................................................................................................................... 22
Protocoll.................................................................................................................................................... 22
Status Sensor........................................................................................................................................... 22
4. Emergency release in case of power failure (note for the user) ............................................................. 23
5. Change of euro standard cylinder ............................................................................................................. 23
6. Connection of radio receiver and transmitter button assignment ......................................................... 24
7. Initial operation ...................................................................................................................................... 26, 27
8. Error diagnosis............................................................................................................................................. 28
9. Cable plan ..................................................................................................................................................... 29
10. Dimensioned drawing ................................................................................................................................. 30
This manual is the sole property of the TOUSEK Ges.m.b.H. and may not be made available to competitors. All rights reserved. No part of it may be reproduced without our prior
written permission. We will not accept liability for any claims resulting from misprints or errors. This edition of the manual replaces all earlier publications of the same.

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EU - Manufacturer´s Declaration according Machine Directive 2006/42/EC:
The company TOUSEK Ges.m.b.H., based in Zetschegasse 1, A-1230 Vienna/Austria, hereby declares that the “Sliding
gate operator PULL T5, T8 and T10 is made available only for the purpose of being built into a machine or of being joined
with other machines or machine components, and that it may not be put into operation until a declaration of conformity
according to the Directive 2006/42/EC has been issued for the whole machine.
The following directives and standards have been applied:
- Low Voltage Directive 2006/95/EC, incl. changes
- Electromagnetic Compatibility Directive 2004/108/EC, incl. changes
January 2012
GENERAL WARNING AND SAFETY NOTES
• These installation and operating instructions form an integral part of the product “sliding gate operator”. They have been
specically written for professional installers trained and skilled in the trade and should be carefully read in their full length
before carrying out the installation. They describe the proper installation and operation of the sliding gate operator only,
not of the overall device “automatic gate”. After the installation this manual has to be handed over to the user.
• Installation, connection, adjustments, putting into operation, and servicing may only be carried out by trained profession-
als in full accordance with these installation- and operating instructions.
• Before carrying out works at the gate-system, the power supply has to be turned off.
• The EU Machine Directive, laws and rules concerning the prevention of accidents, and laws and standards which are in
force in the EU and in the individual countries have to be strictly followed.
• The TOUSEK Ges.m.b.H. cannot be held liable for any claims resulting from disregards of the laws and standards in
force during the installation and operation.
• The packaging materials (cardboard, plastic, EPS foam parts and lling material etc.) have to be properly disposed of
in accordance with the applying recycling- and environmental procection laws. They may be hazardous to children and
therefore have to be stored out of children´s reach.
• The product is not suitable for installation in explosion-hazardous areas.
• The product may only be used in accordance with its original purpose, for which it has been exclusively designed, and
which is described in these installation and operating instructions. The TOUSEK Ges.m.b.H. rejects any liability if the
product is used in any way not fully conforming to its original purpose as stated herein.
• Children have to be instructed, that the gate facility as well as the belonging parts may not be used improperly, e.g. for
playing. Furthermore handheld transmitters have to be kept in safe places and other impulse emitters as buttons and
switches have to be installed out of children‘s reach.
• Before beginning with the installation the installer has to make sure that all mechanical components of the gate facil-
ity, like carrier prole/rail, gate frame and panels, guiding elements etc. are sufciently supportive and resistant for the
purpose of gate automation.
• All electrical installations have to be made in full conformity with the applying rules and laws (e.g. using a fault current
circuit breaker, proper grounding etc.).
• An all-pole disconnecting main switch with a contact opening-gap of minimum 3 mm has to be foreseen.
• The electric motor heats up during operation. Therefore the device should only be touched after it has cooled off.
• After installation the proper function of the gate facility and the safety devices has to be checked!
• The TOUSEK Ges.m.b.H. rejects any liability for claims resulting from usage of the product in combination with compo-
nents or devices which do not fully conform to the applying safety laws and rules.
• Only original spare- and replacement parts may be used for repair of the product.
• The installer has to inform the user about all aspects of the automatic operation of the complete gate facility, as well as
about emergency operation. The installer further has to supply to the user all instructions relating to the safe operation
of the gate facility. The installation and operating instructions also have to be handed over to the user.
• Please notice that the warranty will not be applicable if the label with the engine number has been removed or
damaged.
Maintenance
• Maintenance works may only be carried out by qualied personnel.
• Check the proper sensitivity setting of the ARS safety reverse system once a month.
• Check the proper function of the emergency release mechanism periodically.
• Check if all mounting screws are securely fastened periodically.
• Remove dirt deposits from the operator and gear rack periodically.
• Maintenance and servicing of the complete gate facility has to be carried out according to the gate builder´s/
installer´s instructions.

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Characteristics PULL T5, -T8, -T10
• Programmable control panel accessible from exterior with illumina-
ted display in english
• Direct connection of 8,2 kOhm contact barriers (safety sensing
edges (2-channels)
• Three operating modes (impulse, automatic and dead man)
• Adjustable partial opening
• Built in control board in separate housing
• Safety system ARS (automatic reversal system)
• Self locking worm gear
• Emergency release, lockable with prole half cylinder
• Self learning end positions (limits)
• Drive unit (gearbox unit) made of steel and runs in an oil bath
• Permanently selearning force
• Adjustable soft stop (no loss of force even with reduced revolution
speed)
• worm gear and worm wheel made of tempered steel
•
1. General Sliding gate operator PULL T5, -T8, -T10
General
During the development of the new operator generation Tousek PULL T5, -T8, -T10 special attention has been paid to a quick
and simple installation and a troublefree operation, together with the proven quality and reliability. Accordingly, many clever
details have been built into the operator - from the automatic learning of gate end positions, to the control board with removable
clamps an integrated safety sensing edge analysis, to an easy programmable text display - which make it particularly user-
friendly. The drive unit itself consists of an electric motor and a worm gearing, accommodated in a robust aluminium housing,
and - together with the integrated microprocessor control unit and the safety reverse system ARS - forms a compact device
with small overall dimensions.
The safety reverse system ARS senses obstacles during opening and closing of the gate and permits a continuous
adjustment of the drive force. Following the Tousek tradition, all operator components have been built in a particu-
larly robust and resistant way to guarantee the safe and reliable operation even in the most adverse weather conditions.
Additional improvements are for example: control board with display is accesible from outside, the separate control board
housing, which double protects this sensible part, or an oil bath which ensures that the motor/gearing components can move
in an optimal way in all temperatures with perfect lubrication and cooling effect. The installation of the PULL T5, -T8, -T10 is
possible for new or already exsting sliding gates in a simple and fast way.
Characteristics PULL T8
• up to 800kg and 40% duty cycle
Characteristics PULL T10
• up to 1000kg and 40–60% duty cycle
Technical data
Sliding gate operator PULL- T5 T8 T10 T5 T8 T10
Control board integrated Max. drive 30m
Power supply 230V a.c., 50Hz duty cycle in
S3 mode
20
cycles/day 40% 40–60%
max. current consumption (excl.
equipment) 1,9A Ambient temperature -20°C +40°C
Gear wheel Z20M4 Z16M4 Protection class IP44
Max. gate weight 500kg 800kg 1000kg Torque sensor
Speed 11m/min 9m/min Article no. 11110370 11110380 11110390
Torque 20Nm 25Nm
Optional equipment pluggable receiver • additional module für courtyard/control lamp • additional module for gate
status • bracket incl. top hat rail • radio transmission system TX 310 • inductive system TX 400i
Characteristics PULL T5
• Up to 500kg and 20 cycles/day

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2
5a
11
Technical layout PULL T5, -T8, -T10
2. Installation Sliding gate operator PULL T5, -T8, -T10
ATTENTION
ATTENTION: the sliding gate operator PULL T5, -T8, -T10 has been developed and designed for the automation
of horizontally travelling sliding gates. Gates on sloping tracks (i.e. gates which follow an inclined, non-hori-
zontal, travel path) must not be automated without additional safety devices (which make sure that the gate
cannot start moving on its own from any gate position).
General installation notes
Before installing the Tousek PULL T5, -T8, -T10 sliding gate operator we recommend checking the following points:
• Checking the gate structure:
On a gate which travels on oor rails please check the bottom rollers and the upper guide rollers and make
sure that there is no undue friction or jamming.
On a cantilever gate please check if the gate can be moved out of its end-positions without undue effort.
• The gate must travel in a stable manner without lateral movements of the gate panel.
• Make sure that the gate travels in a regular way without undue friction or jamming along the whole travel length.
• Make sure that there are stoppers at both ends of the track, preventing the gate from running over its travel limit.
3
1
4a
4
5
6
6a
6b
9
10
12
12a
8
(5) Control board
(Display and control buttons)
(5a) Removable display cover
(6) Control housing
(6a) Cover for optional radio board
(6b) Indication for opt. additional module
(7) Sensor
(8) Motor condenser
(9) Motor-/gear unit
(10) Threaded hole for attachment of
motor cover
(11) Motor cover
(12) Opt.anglewithcaprailfor2devices
with 11-pol. plug socket
(is being bolted 3x on the two
drillings (12a) )
(1) Lockable emergency release (PHZ)
(2) Gear wheel
(3) Cable ttings
(4) Ground plate
(4a) Slotted holes (4x) for mounting on
the foundation/ground
7

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NOTE concerning cable laying
• The electric cables have to be laid in insulating sleeves which are suitable for underground usage. The insulat-
ing sleeves have to be lead into the inner of the operator housing (see picture).
• 230V cables and control lines have to be laid in separate sleeves.
• Only double-insulated cables, which are suitable for underground usage (e.g. E-YY-J) may be used.
• In case that special regulations require another type of cable, cables according to these regulations have to be
used.
2.1 Installation of the motor Installation
(1) lockable emergency release (PHZ)
(2) gear wheel
(3) cable
(4) ground plate
(4a) slotted holes (4x) for connection on
the ground
(Z) steel gear rack
After installing the protection tubes (check cable exit of operator (3)) and having nished the concrete foundation, the
motor has to be bolted through the 4 slotted holes (4a) to the concrete foundation. It is particularly important that the
operator is mounted parallel to the gate panel, and that the measurements given in the drawing are kept.
63
22
121 (PULL T5,-T8) 113 (PULL T10)
25
2
Z
4
1
3,4
gear wheel:
PULL T5,-T8: Z20M4, r44
PULL T10: Z16M4, r36
Foundation
43
4a
272
48,5
58,5
40
85
52
13,5
119,5
309
30,530,5
18,5 18,5

tousek / E_PULL-T5-T8-T10_49002305 / 19. 12. 2013 - 7 -
Attention
• Do not weld the individual gear rack elements
together!
• Disengage the motor from the output drive pinion with
the emergency release lever (see emergency release for
instructions) and open the gate completely.
• Install the spacer tubes (D) with the help of the bolts and
washers on the rst meter of gear rack
• Make sure that the bolts/screws sit in the top end of the
vertical slots (L), then tighten them.
• Place the rst gear rack element on the drive pinion and
x it in place with a screw clamp.
• Move the gate by hand until reaching the end of the rst
gear rack element, then weld the rst, second, and third
spacer tube to the gate
• Proceed with the other gear rack elements in the same
manner.
• Before xing the second meter of gear rack it is es-
sential to place another gear rack element under the
rst and second gear rack elements, thereby making
sure that the gearing module between the two gear
rack elements will be exactly kept (see illustration).
• After installation of the gear rack please loosen the fas-
tening bolts slightly and rise the gear rack a little along
the vertical slots, creating a vertical distance of approx.
1 mm between the drive pinion of the operator and
the gear rack.
• The gear rack elements can also be installed without weld-
ing, i.e. by screwing them to the gate frame together with
the spacer tubes. Apart from that the gear rack elements
have to be installed in the same manner.
2.3 Dismantling
The dismantling of motor is made the other way around of mounting.
Before dismantling please plug off power supply of motor !
2.2 Installation of the gear rack Installation
ca.
1mm
L
D

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K
KM F
FU SZ
S
D
C
Attention
*) After connection, the wires have
to be xed with binders.
This should prevent a 230V line
from getting in contact with a
low voltage line, in case that
a wire loosens itself from the
terminal
Overview of the control unit
Elements of control board
(K) Terminal blocks
(KM) Motor clamps
(C) Condenser plug
(S) Sensor plug
(D) Display plug
(FU) Slot for optional radio receiver
(see page 24 for connection)
(SZ) Connection slot for optional module
(see page 21)
(F) Safety fuse T 4A
3. Control board Sliding gate operator PULL T5, -T8, -T10
ground
connection

tousek / E_PULL-T5-T8-T10_49002305 / 19. 12. 2013 - 9 -
3.1 Terminal assignment Sliding gate operator PULL T5, -T8, -T10
• During connection, adjustment and maintenance works please take care, that the electronic circuit
board won´t be damaged by moisture (rain).
Warning notes
• Before taking off the control cover, the
mains switch must be turned off!
• If the control is power supplied, its inner part is under
tension.
• In order to avoid electrical strokes, the safety regula-
tions have to be kept.
• The device may only be connected by trained profes-
sionals.
• The product is not suitable for installation in explo-
sion-hazardous areas.
• An all-pole disconnecting mains switch with a contact
opening gap of min. 3 mm has to be foreseen. The
gate facility has to be secured according to the valid
safety regulations!
• IMPORTANT: The control lines (buttons, radio, pho-
tocells, etc.) have to be laid separately from the 230V
lines (supply line, motors, signal lamp).
Grounding
The grounding connection is made
on the operator housing with the
designated grounding screw!
please see illustration on the previous page
Signal lamp 230V, 100W
Power supply 230V a.c.
Contact for photocell
Common LS-contact
Power supply photocell receiver
Power supply photocell transmitter
common photocell
Main safety sensing edge
Side safety sensing edge
common contact safety edge
Pedestrian-switch
CLOSE-switch
Common
Impulse-switch
STOP- contact
Power supply
max. 24Va.c., 5W
40
41
43
45
46
31
37
32
30
33
34
52
51
50
1
2
10
11
85
84
86
24V
~
L
N
8.k2
8.k2
L
N
black
motor connection
red 230Va.c. blue
pre-wired
motor condenser
24V
~

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• Before starting the programming, please choose the language. Use the buttons +or -to choose menu langu-
age and conrm with .
•
Note: Language selection can also be chosen by pressing the ESC button ( ) for 5s, from any position in menu.
The different menu points are indicated as follows:
= selectable settings = factory settings = status display
G shows the menu points which are in the “ BASIC SETTINGS”
The program menu is divided into “BASIC SETTINGS” and “MENU CONTROL”
BASIC SETTINGS
• When entering the programming of the control unit for the rst time you will see the BASIC SETTINGS
• Here the necessary adjustments which are necessary for the use of the operator/gate can be set quickly.
• For advanced settings/programming please choose the menu point “menu (control)”.
MENU CONTROL
• For futher programming you will reach immediatly the MENU (CONTROL) (Basis settings are skipped)
• The menu control includes all kinds of settings.
Programming buttons Adjustment - overview
• For programming please remove cover (A) of control device
(loosen 2 bolts).
• The text display (T) informs you ou about operating status,
chosen menus and the adjustment of various param-
eters..
• The programming of the control is carried out with the help
of four buttons (+, -, (=Enter) and (=Escape).
• Scrolling through the available menu points (up/
down) or the adjustment of a parameter (value in-
crease/decrease) is carried out with buttons + and –..
AUTO-COUNT: when holding one of the buttons the value
changes automatically.
• When pressing the -button a conrmation for entering
the shown menu point, resp. for accepting the shown value
of a parameter is given.
• When pressing the -button you return to the superior
menu point. Possibly changed adjustments of a param-
eter are rejected with this button (the former values will
remain).
• AUTO-EXIT: if no button is pressed during 1 min. then the
menu switches automatically to the “ready” menu (wihtout
saving changed parameters).
Programming menu Adjustment - overview
3.2 Adjustments - overview Sliding gate operator PULL T5, -T8, -T10
A
T