tousek TPS 60 PRO m6 User manual

Mounting and installation manual
Sliding gate operator TPS 60 PRO m6
Safety Sensor

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This manual is the sole property of the TOUSEK Ges.m.b.H. and may not be made available to competitors. All rights reserved. No part of it may be reproduced without our prior
written permission. We will not accept liability for any claims resulting from misprints or errors. This edition of the manual replaces all earlier publications of the same.
Index
General warning and safety notes ............................................................................................................... 3
1. General product features, function, technical data TPS 60 PRO .............................................................. 4
2. Installation ...................................................................................................................................................... 5
Technical layout.......................................................................................................................................... 5
2.1 Mounting of the motor................................................................................................................................. 6
Mounting dimensions TPS 60 PRO............................................................................................................ 6
2.2 Mounting the fork for the power supply system (optional).......................................................................... 7
2.3 Mounting of the gear rack........................................................................................................................... 8
2.4 Limit switches and Emergency-Stop Button............................................................................................... 9
2.5 Dismantling................................................................................................................................................. 9
3. Control box .. ................................................................................................................................................ 10
Warning and danger notes - connection work .......................................................................................... 10
3.1 Layout of the contro box................................................................................................................................. 11
3.2 Limit switch module .................................................................................................................................. 12
3.3 Clamp/terminal assignment to terminal block X1 ................................................................................... 13
3.4 Settings - Overview, programming buttons, program menu, basic setting ............................................... 14
Menu structure.......................................................................................................................................... 15
3.5 Connections and adjustments.................................................................................................................... 16
Switches/buttons
r.......................................................................................................................................... 16
GImpulse switch (terminals X1: 30/32)........................................................................................................ 16
Pedestrian switch (terminals X1: 30/34).................................................................................................. 17
CLOSE switch (terminals X1: 30/33)....................................................................................................... 17
STOP-switch (terminals X1: 31/37) .......................................................................................................... 17
Safety............................................................................................................................................................. 18
GPhotocell (contact: terminals X1: 46/47)................................................................................................... 18
Photocell - connection examples ............................................................................................................. 19
GMain clos. edge (terminals X1: 50/52)................................................................................................... 20
GSide clos. edge (terminals X1: 50/51)..................................................................................................... 20
Photocell function ..................................................................................................................................... 20
Photocell with pause time......................................................................................................................... 21
Photocell test............................................................................................................................................ 21
Module status ........................................................................................................................................... 21
Motor ...................................................................................................................................................... 21
Speed OPEN .......................................................................................................................................... 21
Speed CLOSE ......................................................................................................................................... 21
Speed Soft Stop ..................................................................................................................................... 21
Soft stop distance OPEN ........................................................................................................................ 21
Soft stop distance CLOSE ....................................................................................................................... 21
End position OPEN................................................................................................................................... 21
End position CLOSE................................................................................................................................. 21
Operating logic............................................................................................................................................. 22
Impulse logic............................................................................................................................................. 22
GOpening direction ..................................................................................................................................... 22
GOperating mode........................................................................................................................................ 22
Partial opening.......................................................................................................................................... 22
Automatic mode ...................................................................................................................................... 22
Pause time logic ..................................................................................................................................... 22
Lamps / Lights.............................................................................................................................................. 23
Prewarning OPEN (signal lamp: terminals X1: 10/11)............................................................................. 23
Prewarning CLOSE (signal lamp: terminals X1: 10/11).......................................................................... 23
Signal contacts (signal contact K1: Kl. X1: 90/91, signal contact K2: Kl. X1: 92/93 ).............................. 23
Control lamp (terminals X1: 70/71).......................................................................................................... 23
Diagnosis ...................................................................................................................................................... 24
Status display, Delete end positions, Factory settings ................................................................................... 24
Software version, Serial number, Protocoll, Status Sensor............................................................................ 24
3.6 Other connections of TPS 60 PRO ............................................................................................................ 25
Decoupled impulse switch (terminals X1: 35/36)...................................................................................... 25
Induction loop inputs (terminals X1: 9/1, 9/2 - 9/3, 9/4)........................................................................... 25
4. I-loop detector (optional)............................................................................................................................. 26
5. Connection of radio receiver....................................................................................................................... 27
6. Commissioning ............................................................................................................................................ 28
7. Emergency release in case of power failure (note for the user).............................................................. 30
8. Error diagnosis............................................................................................................................................. 31
9. Cable plan ..................................................................................................................................................... 32
10. Dimensioned drawings TPS 60 PRO .......................................................................................................... 33

tousek / EN_TPS-60-PRO_05 / 25. 03. 2020 - 3 -
GENERAL WARNING AND SAFETY NOTES for installation and operation
• These installation and operating instructions form an integral part of the product “sliding gate operator”. They have been
specically written for professional installers trained and skilled in the trade and should be carefully read in their full length
before carrying out the installation. They describe the proper installation and operation of the sliding gate operator only,
not of the overall device “automatic gate”. After the installation this manual has to be handed over to the user.
• Installation, connection, adjustments, putting into operation, and servicing may only be carried out by trained
professionals in full accordance with these installation- and operating instructions.
• Before carrying out works at the gate-system, the power supply has to be turned o.
• The EU Machine Directive, laws and rules concerning the prevention of accidents, and laws and standards which are in
force in the EU and in the individual countries have to be strictly followed.
• The TOUSEK Ges.m.b.H. cannot be held liable for any claims resulting from disregards of the laws and standards in
force during the installation and operation.
• The packaging materials (cardboard, plastic, EPS foam parts and lling material etc.) have to be properly disposed of
in accordance with the applying recycling- and environmental procection laws. They may be hazardous to children and
therefore have to be stored out of children´s reach.
• The product is not suitable for installation in explosion-hazardous areas.
• The product may only be used in accordance with its original purpose, for which it has been exclusively designed, and
which is described in these installation and operating instructions. The TOUSEK Ges.m.b.H. rejects any liability if the
product is used in any way not fully conforming to its original purpose as stated herein.
• Children have to be instructed, that the gate facility as well as the belonging parts may not be used improperly, e.g. for
playing. Furthermore handheld transmitters have to be kept in safe places and other impulse emitters as buttons and
switches have to be installed out of children‘s reach.
• Before beginning with the installation the installer has to make sure that all mechanical components of the gate facility,
gate frame, guiding elements etc. are suciently supportive and resistant for the purpose of gate automation.
• All electrical installations have to be made in full conformity with the applying rules and laws (e.g. using a fault current
circuit breaker, proper grounding etc.).
• An all-pole disconnecting main switch with a contact opening-gap of minimum 3 mm has to be foreseen.
• The electric motor heats up during operation. Therefore the device should only be touched after it has cooled o.
• After installation the proper function of the gate facility and the safety devices has to be checked!
• The TOUSEK Ges.m.b.H. rejects any liability for claims resulting from usage of the product in combination with compo-
nents or devices which do not fully conform to the applying safety laws and rules.
• Only original spare- and replacement parts may be used for repair of the product.
• The installer has to inform the user about all aspects of the automatic operation of the complete gate facility, as well as
about emergency operation. The installer further has to supply to the user all instructions relating to the safe operation
of the gate facility. The installation and operating instructions also have to be handed over to the user.
•
Please notice that the warranty will not be applicable if the label with the engine number has been removed or
damaged.ansonsten der Anspruch auf Garantie erlischt!
Wartung
• Maintenance works may only be carried out by qualied personnel.
• Maintenance and servicing of the complete gate facility has to be carried out according to the gate builder´s/
installer´s instructions.
• Check the proper sensitivity setting of the ARS safety reverse system once a month.
• Check the proper function of the emergency release mechanism periodically.
• Check if all mounting screws are securely fastened periodically.
• Remove dirt deposits from the operator and gear rack periodically.

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1. General Sliding gate operator TPS 60 PRO
Technical data
Schiebetorantrieb TPS 60 PRO
Control unit integrated Max. drive 60m
Power supply 400V a.c., 50Hz Duty cycle in
S3 mode 80%
Motor voltage 400V a.c.
Max. current consumption(excl. equipment)
5A Ambient temperature -20°C +50°C
Gear wheel, head circle diameter Z17m6, Ø 114mm Protection class IP44
Max. gate weight 6000kg Torque sensor
Speed 9m/min Article No. 11110700
Torque 300Nm
optional erhältliche Komponenten plug-in radio receiver • additional modules for courtyard / control lamp • radio transmission
system TX 310 • inductive signal transmission system TX 400i
An all-current sensitive FI circuit breaker (Type B) is necessary for proper operation!
Characteristics TPS 60 PRO
Motor and central unit housed in a column and
pre-wired
Integrated central unit with frequency converter
Base housing made of brushed stainless steel
Cover made of aluminum, powder coated
Cover with prole half cylinder
Large, illuminated LCD display (2x16 characters)
Clear text menu programmable via four buttons
Operation mode is selectable
(Impulse, Automatic, Deadman)
Free adjustable partial opening for pedestrians or
car/truck function
Distance measurement made via speed sensor
(mit Positionierungsendschalter)
Height adjustment gear wheel (center): 193 ± 20mm
Gear wheel Z17 module 6
Adjustable soft stop (distance and speed)
Due to use of a frequency converter no power loss
also by reduced speed
Direct connection of 8.2 kOhm contact strips separate
for main and side closing edge
Status display for safety and push button inputs
Self-monitoring of photocell
Gate status display (for example, concierge)
Slots for radio receiver and I-loop detector
Integrated main switch and 230V Schuko socket
Optional height-adjustable fork and bracket for signal
transmission system
Dimension (W x H x D): 520 x 1365 x 230mm
(+ Gear wheel 60mm)
Function TPS 60 PRO
The integrated control unit can be adjusted in 3 logic modes:
a) Impulse mode: with open and close button/switch function
b) Automatic mode: automatic closing
c) Dead-man mode: gates moves as long as switch/button is pressed
With the connection possibility of buttons OPEN/CLOSE/STOP, photocells and entrance protection as well as switch for pe-
destrian entry. This one opens the gate partially. The partial opening is adjustable (opening time adjustable). For control of a
light signal a 230V output is available for connection of a signal lamp as well as two potential free signal contacts. The control
board is also equipped with connection slots for a radio receiver board as well as induction loop detector.
ATTENTION !
• ATTENTION: Mechanical limits are necessary!
• ATTENTION: the sliding gate operator has been developed and designed for the automation of horizontally
travelling sliding gates. Gates on sloping tracks (i.e. gates which follow an inclined, non-horizontal, travel
path) must not be automated without additional safety devices (which make sure that the gate cannot start
moving on its own from any gate position).

tousek / EN_TPS-60-PRO_05 / 25. 03. 2020 - 5 -
Height adjustability of the motor (gearwheel)
• The motor is height adjustable:
To adjust the height of the gearwheel, you
have to properly adjust the screw nuts (M) on
the threaded bars.
Possible height of the gear center:
193 ± 20mm
height adjustable
M M
2
10
8
8
9
11 11
2. Installation Sliding gate operator TPS 60 PRO
General installation notes
Before installing the Tousek TPS 60 PRO sliding gate operator we recommend checking the following points:
• Checking the gate structure:
On a gate which travels on oor rails please check the bottom rollers and the upper guide rollers and make
sure that there is no undue friction or jamming.
On a cantilever gate please check if the gate can be moved out of its end-positions without undue eort.
• The gate must travel in a stable manner without lateral movements of the gate panel.
• Make sure that the gate travels in a regular way without undue friction or jamming along the whole travel length.
• Make sure that there are stoppers at both ends of the track, preventing the gate from running over its travel
limit.
Technical layout
(1) Ground plate
(1a) Cable inlet
(1b)
Slotted holes (4x) for mounting
(2) Gear wheel
(3) Emergency release
(4) Control unit
(5) Torque sensor
(6) Motor-/gear unit
(7) Main switch
(8) Reed-limit switch
(9) Emergency-spring switch
(10) Height-adjustable bracket for
power supply system
(optional)
(11) Security sensing edge
(optional)
(12) Housing lock (HPC)
7
1
1b
1a
35
6
4
9
12

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NOTE concerning cable laying
• The electric cables have to be laid in insulating sleeves which are suitable for underground usage.
The insulating sleeves have to be lead into the inner of the operator housing (see picture).
• 230V cables and control lines have to be laid in separate sleeves.
• Only double-insulated cables, which are suitable for underground usage (e.g. E-YY-J) may be used.
• In case that special regulations require another type of cable, cables according to these regulations have to be
used.
2.1 Installation of the motor Installation
After installing the protection tubes (check cable exit of operator (1a)) and having nished the concrete foundation,
the motor has to be bolted through the 4 slotted holes (1b) to the concrete foundation. It is particularly important that the
operator is mounted parallel to the gate panel, and that the measurements given in the drawing are kept.
Mounting dimensions TPS 60 PRO (in mm)
(1) Ground plate
(1a) Cable inlet
(1b) Slotted holes (4x)
(2) Gear wheel Z17m6
(Z) Steel gear rack m6
(W) mounting angle
290,5 ± 20
40
20
193 ± 20
15
1
2
Z
W
Z17m6
18
400
140
520
40
45
40
16
90
200
440
80
230
30
43
17
1a
1
1b
2
20

tousek / EN_TPS-60-PRO_05 / 25. 03. 2020 - 7 -
• If your plan to use a power supply system, we recommend
installing the optional fork (10).
• The fork, which is adjustable in height and depth, is stuck
with its bracket (10b) through one of the openings through
the brush (B).
10
B
• Thereafter, push the screw piece (S) into the rail that runs along the brush inside the housing, and screw the fork sup-
port (10b) by means of two hexagon socket screws.
2.2 Mounting the fork for the
power supply system (optional) Installation
10
10b
B
B
B
S
10b
193 ±25
216 400
520
1365
230
18
40
90–160mm
1010b
20

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2.3 Installation of the gear rack Installation
Attention
Do not weld the individual gear rack elements together!
• Disengage the motor from the output drive pinion with
the emergency release lever (see emergency release for
instructions) and open the gate completely.
• Fix the mounting angles (W) on the steal gear rack
elements (Z) using the enclosed washers and bolts (S).
• Place the rst gear rack element on the drive pinion and
x it in place with a screw clamp.
• Move the gate by hand until reaching the end of the rst
gear rack element.
• The bolts (M) for xing the mounting angles (W) to
the gate have to be positioned on the top of the vertical
slots (L).
• Proceed with the other gear rack elements in the same
manner.
Before xing the second meter of gear rack it
is essential to place another gear rack element
under the rst and second gear rack elements,
thereby making sure that the gearing module
between the two gear rack elements will be
exactly kept (see illustration).
• After installation of the gear rack please loosen the
bolts (M) slightly and rise the gear rack a little along
the vertical slots, creating a distance of approx.
1 mm between the ank of the drive pinion and the
gear rack.
• After that x the angles again with the bolts (M).
Z
W
S
M
Z
L
M
W
approx.
1mm
M

tousek / EN_TPS-60-PRO_05 / 25. 03. 2020 - 9 -
The existing limit switches dene the nal
positions of the gate movement.
Moreover, a mechanical EMERGENCY switch
ensures additional security.
In addition, mechanical stops are indispen-
sable to prevent the gate from moving out
of the guide!
2.5 Dismantling
The dismantling of motor is made the other way around of mounting.
Before dismantling plug o power supply of motor !
2.4 Limit switches and E-Stop Button Installation
•
Additional vertically adjustable reed limit switches and a mechanical emergency shutdown switch (spring bar switch) in
the motor housing ensure a high degree of security in both movement.directions.
• The compulsory magnetic limit switches and emergency stop triggers must be mounted at the required positions on
the rack (horizontal adjustability) and can act as trigger, if necessary.
E
2 x Reed switches (to dene the end positions)
N1 x EMERGENCY switch (spring bar switch):
additional protection of the system in both directions
e2 x Magnets to trigger the reed limit switches
n2 x EMERGENCY trigger
to operate the EMERGENCY STOP switch
LEFT RIGHT
OUTSIDE
en n
LEFT RIGHT
INSIDE
E EN e
N
E
View from INSIDE
n
en
RIGHTLEFT
e
E E
N
View from OUTSIDE
n n
e e

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3. Control box Sliding gate operator TPS 60 PRO
Warning
• Before taking o the control cover, the
mains switch must be turned o!
• If the control is power supplied, its inner part is under
tension.
• In order to avoid electrical strokes, the safety regula-
tions have to be kept.
• The device may only be connected by trained profes-
sionals.
• The product is not suitable for installation in
explosion-hazardous areas.
• An all-pole disconnecting mains switch with a contact
opening gap of min. 3 mm has to be foreseen. The
gate facility has to be secured according to the valid
safety regulations!
• IMPORTANT: The control lines (buttons, radio,
photocells, etc.) have to be laid separately from the
230V lines (supply line, motors, signal lamp).
DANGER NOTES - Use of frequency converter
• Read this manual carefully before installing and using the converter. Installation, ajdustment, repair and
maintenance have to be made by professional sta.
> The non-compliance of the following instructions
leads to death or perilous injuries !!!
DANGER OF ELECTRIC SHOCK OR ELECTRIC ARC AND EXPLOSION
• The mounting plate of the converter has to be connected with protective earth before switching on. Please use the the
provided connection point for earth, as shown in picture below.
ATV12H075F1, ATV12H075M2 UND ATV12H075M3 - LOOK UP TO CONTINUOUS EARTHING
• An oxidated cooling element can form a confining layer to the mounting plate. Take implicitly the
suggested earthing connections into account!
ACCIDENTAL USE OF DEVICE
• Read this manual carefully before installing and using the converter.
• Adjustment of parameter settings have to be done by trained professionals.
DANGER OF ELECTRIC SHOCK OR ELECTRIC ARC AND EXPLOSION
• Read this manual carefully before installing and using the converter. Installation, ajdustment, repair and
maintenance have to be made by professinal sta.
• The user is responsible for the compliance of all relevant international and national electrotechnical rules/requirements
regarding the protection earthing of all devices.
• Numerous components of the frequency converter, including the printed circuits boards, are being supplied through the
mains voltage. DO NOT TOUCH ! Only use electrically isolated tools.
• Do NOT touch non shielded elements or bolt connections at terminals with mains voltage on
• DO NOT short-out the clamps PA/+ and PC/- or the DC-Bus-condensers.
• Before maintenance of converter:
- Cut o any power supply (also external of control device).
- Put a warning signboard with „DO NOT TURN ON“ onto the power switch or circuit breaker.
- Lock the power switch or circuit breaker in open position.
- WAIT 15 MINUTES so that the PC-Bus-condensers can discharge.
- Measure the voltage supply of DC-Busses between clamps PA/+ and PCI-, to make sure that the voltage is under 42 Vd.c.
The LED´s of converter can not show whether there is no DC-bus supply.
- Should the DC-Bus-condensers not fully discharge please contact manufacturer. Do not try to repair yourself.
• Mount all covers and before switching on the supply or before startng and stopping the converter.
Procedure for measuring the bus tension (voltage)
RISK OF ELECTRIC SHOCK, ELECTRIC ARC OR EXPLOSION
•
Read all safety instructions given here carefully and completely before you perform this procedure.
• The supply of the DC bus can exceed 400 VD. Use a voltage sensor when performing this procedure, with correct assess-
ment of the correct voltage - measure the supply of the DC bus as follows:
1 Turn o power supply.
2 Wait for 15 minutes so that the condensers of DC-Bus can discharge.
3 Measure the voltage supply of DC-Busses between clamps PA/+ and PCI-, to make sure that the voltage is under
42 Vd.c.
4 Should the DC-Bus-condensers not fully discharge please contact manufacturer. The converter should not be
used or repaired in such a case.

tousek / EN_TPS-60-PRO_05 / 25. 03. 2020 - 11 -
SCH
FU
ST
HS
F1
F2
Display
ISD
T
S
FU
D
ESC ENTER
+
–
X1
K1
EM
FE
B
B
SD
Important: the factory setting of frequency converter (FU) must not be changed!
With each change the guarantee is not valid anymore!
3.1 Layout of the control box Sliding gate operator TPS 60 PRO
Important
The optional tousek-
service-interface must be
connected with socket (D) !
Components of the control box
FU Frequency converter
SCH EMERGENCY-protection
K1 Decoupling relay always open-button
HS Main switch
X1 Terminal block
SD 230V Schuko socket
EM Limit switch module
B Bussystem module limit switch/control board
ST
Control circuit board with display and four
programming buttons +, -, ENTER und ESC
T Transformer
F1 Fuse 1A T
F2 Fuse 2A F
D Connection display or connection with optional
tousek-service-interface (TSI)
FU Connection frequency converter
S Connection torque sensor
ISD Slot for optional I-loop detector
FE Slot for optional radio receiver

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pre-wired
bus system
Low
High
pre-wired
61 60 54 50 54 50 63 60 88 89 1 2
230V, 50Hz L
power supply N
limit switch
RIGHT
additional
STOP-button 1RE
additional
STOP-button 1LI
Limit switch
LEFT
Limit switch module
88 89
3.2 Module limit switch Sliding gate operator TPS 60 PRO
Control circuit board ST
If no STOP button is con-
nected, bridge the termi-
nals 50/54 (jumper as
factory settings).
• The limit switch module is connected through bus line (terminals 88/89) with the control board ST.
• The limit switch terminals are looped to the terminal block X1(Reed switches connected).
• An additional STOP button can be connected to the terminals 54/50 of each module.
• The status of the inputs of the limit switches can be queried/checked via menu point SECURITY / Module
Status (see page 21).
LEFT RIGHT
OUTSIDE
en n
LEFT RIGHT
INSIDE
E EN e
E 2 x Reed switches (to dene the end positions)
- Terminal block X1:
60/61 Limit switch RIGHT
60/63 Limit switch LEFT
N1 x EMERGENCY switch (spring rod switch):
additional security in both directions
(Emergency through contactor)
- Terminal block X1:
S1/S1 input EMERGENCY- switch
e2 x Magnets to trigger the reed limit switches
n2 x Emergency trigger to trigger the emergency
stop switch
Danger notice
• Before installing and operating the converter, read all safety warnings (see page 10) COMPLETELY AND
CAREFULLY. Violation of these instructions can cause serious injury or death
• After switching o, it is always necessary to wait 15 minutes, in order to let the capacitors discharge.
• An all-current sensitive FI circuit breaker (Type B) is necessary for proper operation!
• During connection, adjustment and maintenance works please take care, that the electronic circuit board won´t be
damaged by moisture (rain).

tousek / EN_TPS-60-PRO_05 / 25. 03. 2020 - 13 -
3.3 Terminal assignment terminal block X1 Sliding gate operator TPS 60 PRO
If no STOP button is con-
nected, bridge the termi-
nals 31/37 (jumper as
factory settings).
Terminal block X1
TPS 60 PRO
Function main closing edge (ME): safety
when closing
Function side closing edge (SE): safety
when opening
ME
SE
CLOSE OPEN
Only by means
of I-loop detec-
tor active
EMERGENCY:
If necessary, the emergency stop
switch terminal S1/S1 switches the
motor o through the contactor.
pre-wired
8,2kOhm
8,2kOhm
31 37 30 32 30 33 30 34 35 36 58 59 40 41 40 43 46 47 50 51 50 52
9/1
9/2
9/3
9/4
70 71
+
–
90 91 92
93 60 61 60 63 S1S1 10 11 L1 L2 L3 N
grounding
power supply 380V a.c.
Photocell 230V a.c., max. 100W
emergency switch (spring rod switch)
grounding
limit switch LEFT
limit switch RIGHT
potential-free signal contact 2
contact load 24Vd.c., 1A
potential-free signal contact1
contact load 24Vd.c., 1A
control lamp, 24V, max. 2W
induction loop 2
induction loop 1
main safety edge (ME)
side safety edge (SE)
photocell-contact
supply photocell-receiver
supply photocell-transmitter
emergency release
IMPULSE - button (decoupled) (see page 25)
pedestrian switch
CLOSE - button
IMPULSE - button
STOP - button
The stop input has no emergency stop function! - In order to ensure the emergency stop function, provide
the supply line with an all-pole disconnecting emergency stop switch, that locks after actuation!

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Text display
–
ESC ENTER
+
–
• The program menu is divided into “BASIC SETTINGS” and “MENU CONTROL”
The dierent menu points are indicated as follows:
= selectable settings = factory settings = status display
Gshows the menu points which are in the “ BASIC SETTINGS”
BASIC SETTINGS
• When entering the programming of the control unit for the rst time you will see the BASIC SETTINGS
(see page 28)
• Here the necessary adjustments which are necessary for the use of the operator/gate can be set quickly.
• For advanced settings/programming please choose the menu point “menu (control)”.
MENU CONTROL
• For futher programming you will reach immediatly the MENU CONTROL (Basis settings are skipped)
• The menu control includes all kinds of settings.
Programming menu Adjustments - overview
3.4 Adjustments - overview Sliding gate operator TPS 60 PRO
Programming buttons Adjustments - overview
• The adjustment (programming) of the operating parameters is carried out with four programming buttons and
the display.
• Before starting the programming, please choose the language. Use the buttons +or -to choose menu langua-
ge and conrm with ENTER.
• Note: Language selection can also be chosen by pressing the ESC button for 5s.
• The text display informs about behaviour, chosen menus
and adjustment of dierent settings.
• The programming of the control is carried out with the help
of four buttons (+, -, ENTER und ESC).
• Scrolling through the available menu points (up/
down) or the adjustment of a parameter (value in-
crease/decrease) is carried out with buttons +and –..
AUTO-COUNT: when holding one of the buttons the value
changes automatically.
• When pressing the ENTER-button a conrmation for
entering the shown menu point, resp. for accepting the
shown value of a parameter is given.
• When pressing the ESC-button you return to the superior
menu point. Possibly changed adjustments of a parameter
are rejected with this button (the former values will remain).
• AUTO-EXIT: if no button is pressed during 1 min. then the
menu switches automatically to the “ready” menu (wihtout
saving changed parameters)

tousek / EN_TPS-60-PRO_05 / 25. 03. 2020 - 15 -
Main layer Sub layer Settings/adjustments
button/switches
see page 16, 17
impulse button
OPEN/STOP/CLOSE
OPEN/CLOSE/OPEN
OPEN
DEAD MAN*)
*) if impulse button is
set to DEADMAN, then
the pedestrian and
close button are also
set automatically to
DEADMAN mode. Close
with CLOSE button
(page 16, 17)
pedestrian button
OPEN/STOP/CLOSE
OPEN/CLOSE/OPEN
OPEN
impulse OPEN
DEAD MAN*)
safety
see page 18–21
Gphotocell active
not active
Gmain safety edge active
not active
radio edge TX
TX 400
Gside safety edge active
not active
radio edge TX
TX 400
PHC- function when closing reverse
stop, open after release
stop during closing , then close
PHC- pause time no inuence of photocell
abort pause time
re-start pause time
close immediately after opening
PHC- self test active
not active
module status status display of limit switch
motor
see page 21
OPENING speed 50...100% [increment 5] = 100%
CLOSING speed 50...100% [increment 5] = 80%
soft speed 25...90% [increment 5] = 50%
soft way OPEN 0...2m [increment 0,1] = 0,5m
soft way CLOSE 0...2m [increment 0,1] = 0,5m
end position OPEN 0...-30 [increment 1] = -5
end position CLOSE 0...-30 [increment 1] = -5
operating mode
see page 22
impulse mode Stop, start of pause time
impulse suppression when opening
pause time extension
Gopening direction <<<–left
–>>> right
Goperating mode impulse mode
automatic 1...255s [increment 1]
partial opening 10...100% [increment 5] = 30%
automatic mode complete/partial opening
only complete opening
only partial opening
pause time logic no inuence
always open in automatic mode
lights/lamps
see page 23
prewarning OPEN OFF, 1...30s = OFF
prewarning CLOSE OFF, 1...30s = OFF
signal contacts gate status display 1
gate status display 2
control lamp illuminates when opening/closing
blinks slowly / illuminates / blinks
illuminates in open position
diagnosis
see page 24
status display status display of all inputs
delete positions NO
YES
factory settings NO
YES
software version show software version
serial number show serial number
protocol scroll through the log entries (with+ or -)
status sensor show sensor
Note: Some changes regarding mode of operation and operation logic will only be accepted if the gate is closed
and „eady to use“ appears on the display.
Menu structure Adjustments - overview
+
–
control board for sliding gate opener TPS 60 PRO
ESC ENTER

- 16 - tousek / EN_TPS-60-PRO_05 / 25. 03. 2020
• A general status display of all inputs can be found in the menu DIAGNOSIS / STATUS DISPLAY
3.5 Connections and adjustments Sliding gate operator TPS 60 PRO
Warnung
• Before taking o the control cover, the
mains switch must be turned o!
• If the control is power supplied, its inner part is under
tension.
• In order to avoid electrical strokes, the safety regula-
tions have to be kept.
• The device may only be connected by trained profes-
sionals.
• The product is not suitable for installation in explosion-
hazardous areas.
• An all-pole disconnecting mains switch with a contact
opening gap of min. 3 mm has to be foreseen. The
gate facility has to be secured according to the valid
safety regulations!
• IMPORTANT: The control cables (push button, remote
control, photocells etc...) must be laid separately from
the 400V (230V) lines (supply, motors, signal light).
The dierent menu points are indicated as follows:
= selectable setting = factory settings = status display
Gshows the menu points which are in the “ BASIC SETTINGS”
As impulse emitters pushbuttons or key switches as well as external radio receivers with potential free make
contacts can be used
Buttons / switches Connections and adjustments
GImpulse button (terminals X1: 30/32) Buttons / switches
OPEN/ STOP / CLOSE impulse repetition (factory
settings): After a command of the impulse switch the
motor starts an open or close movement. If the impulse
switch is pressed again during this movement, the motor
stops. With the next command, the motor drives in the
opposite direction of the last gate movement.
OPEN / CLOSE / OPEN impulse repetition: After a
command of the impulse switch the motor starts an open
or close movement. If the impulse switch is pressed again
during this movement, the motor reverses.
OPEN:
Only open commands are accepted of the impulse switch. Closing the gate with the impulse switch is not possible.
DEAD-MAN: The motor opens as long as the impulse switch is pressed – closing the gate with the impulse switch is
not possible. As soon as the switch is released, the gate stops. If hold to run operating mode is selected, the radio
receiver is set out of order for reasons of safety.
IMPORTANT: Do not put into operation in dead man mode.
Select only after putting into operation (see page 28), if desired.
Impulse switch
(e.g key switch EPZ 1-2T)
•In this operation mode it is not possible to stop the motor with the impulse switch – it always
travels until reaching an end position. (Opened or closed position).
• for the function OPEN/CLOSE/OPEN we strongly suggest the installation of a photocell!
2P1
32
30
X1

tousek / EN_TPS-60-PRO_05 / 25. 03. 2020 - 17 -
As pedestrian button you can use pushbuttons or key switches as well as external radio receivers with potential
free make contacts can be used.
Pedestrian button (terminals X1: 30/34) Buttons / switches
OPEN/ STOP / CLOSE impulse repetition:
After a command of the pedestrian opening button the
motor for pedestrian opening starts with an open- or
closing movement. If the button is pressed again during
this movement, the motor stops. With the next command
the motor drives in the opposite direction of the last gate
movement.
OPEN / CLOSE / OPEN impulse repetition:after a
command of the pedestrian opening button the motor
starts an open or close movement. If the button is pressed
again during this movement, the motor reverses.
•In this operation mode it is not possible to stop the motor with the pedestrian button – it always
travels until reaching an end position. (Opened or closed position).
• for the function OPEN/CLOSE/OPEN we strongly suggest the installation of a photocell!
OPEN: Only open commands are accepted of the pedestrian opening button. Closing the pedestrian entry with the
button is not possible.
Impulse OPEN: The contact at terminals X1: 30/34 works as a second impulse button with the xed adjustment „OPEN“.
DEADMAN: The motor opens as long as the pedestrian button is pressed – closing the gate
with the pedestrian button is not possible. As soon as the switch is released, the gate stops.
As soon as DEADMAN is selected, the radio receiver is without function for safety reasons.
The DEAD MAN setting cannot be actively selected, but it gets automatically selected when the impulse
button is set on DEAD MAN.
pedestrian opening button
(e.g. key switch EPZ 1-1T)
As CLOSE-buttons you may use pushbuttons or
key switches as well as external radio receivers
with potential free make contacts can be used.
CLOSE- button (terminals X1: 30/33) Buttons / switches
•
A command with the CLOSE-switch engages clo-
sing of gate. In deadman mode the gate closes as
long as the CLOSE-switch is pressed/switched.
As soon as switch is released the gate movement stops.
CLOSE-button
(e.g. key switch EPZ 1-2T)
P1
34
30
X1
2P1
33
30
X1
STOP-button (terminals X1: 31/37) Buttons / switches
•When pressing the stop switch the gate stops in any
desired position.
As stop switch a break contact has to be used.
If no stop switch is connected, terminals X1: 31/37 have to be wire-bridged.
37
31
X1
The stop input has no emergency stop function! - In order to ensure the emergency stop function, provide
the supply line with an all-pole disconnecting emergency stop switch, that locks after actuation!
STOP-button
(e.g. switch KDT-1N)
X1
37
31

- 18 - tousek / EN_TPS-60-PRO_05 / 25. 03. 2020
Important: Photocells notes
• The control unit has a power supply connection for a 24V a.c. photocell (PHC):
supply PHC-transmitter: terminals 40/41 / supply PHC-receiver: terminals 40/43
Note: in „gate closed“ position the terminals 40/41 get switched into energy saving mode (no current) (only, if
no TX 310 system is used) !
• The contact has to be closed when using powered and positioned photocells (opening contact).
Connection of the photocell contact: terminals 46/47
• When using two pairs of photocells please do not
install both photocell transmitters/receivers on the
same side (to eleminate interference between both) !
Exception: photocells with SYNC function allow the
installation of both photocell transmitters/receivers on
the same side without causing interference to each
other.
• Photocell self-test function: The control board is equipped with a self-test function for the connected photocell. ith an
opening impulse (switch or button) the transmitter of the photocell is switched o for a short time in gate position „closed”.
Thus the photocell receiver interrupts the contact 46/47 - the control board veries the function of the photocell receiver.
this short interruption at the photocell input is not carried out, the control board reports an error. The deactivation of the
self-test function is only allowed if the safety installations correspond to the category 3 !
• The exact function of the photocells depend on the programming of the control unit.
Photocell function please see menu point SAFETY / photocell function or photocell with pause time
• Youwillnddetailedinformationinthecorrespondingphotocellmanual.
Standard:
transmitter 1 receiver1
receiver 2 transmitter 2
with SYNC-Function:
transmitter 1 receiver 1
transmitter 2 receiver 2
Safety Connections and adjustments
GPhotocells (contact: terminals X1: 46/47) Safety
ACTIVE: to be selected, if photocell should be triggered.
NOT ACTIVE to be selected, if photocell should not be triggered.

tousek / EN_TPS-60-PRO_05 / 25. 03. 2020 - 19 -
Important
•
as the LS 45/2 has no SYNC-function, both photocell transmitters and receivers must be mounted on dierent sides!
Photocell - connection examples
2 photocells Tousek LS 45/2
as safety device
Photocell Tousek 45/2
as safety device
1 2
+ -
~ ~
12/24V
1 2 3 4 5
+ -
~ ~
12/24V
transmitter receiver
47
46
43
40
41
40
NO
NC
COM
X1
1 2
+ -
~ ~
12/24V
1 2 3 4 5
+ -
~ ~
12/24V
1 2
+ -
~ ~
12/24V
1 2 3 4 5
+ -
~ ~
12/24V
transmitter 1 receiver 1
receiver 2 transmitter 2
47
46
43
40
41
40
NO
NC
COM
NO
NC
COM
X1

- 20 - tousek / EN_TPS-60-PRO_05 / 25. 03. 2020
•
Connection and detailed information of radio transmission system TX 310 see according manual.
•
Connection and detailed information of inductive system TX 400i see according manual.
(De)activation of contact strips Main and Side Safety Edges
• OBSTACLE DETECTION:
When a contact strip is triggered/activated then a change
of direction is eected for 1 second. After that the gate
stops.
I.e.: safety edges that have to react on obstacles
in closing movement have to be serially connected
to the terminals of the main safety edge.
Safety edges that have to react on obstacles in opening movement have to be serially connected
to the terminals of the side safety edge.
Example: W 8,2kΩ nal resistance
1 nal edge
2+3 passage edge
S to control board
When connecting one safety edge a nal edge (1) has to be used.
Side safety edge
Function:
Safety when opening
Main safety edge
Function:
Safety when closing
Photocell function Safety
When closing reverse: an interruption of the photocell during closing movement makes the gate reverse (open). In
automatic mode the gate closes as soon as the pause time has run out. In impulse operation it has to be given another
closing command.
Stop, open after releasing: an interruption of the photocell beam during opening or closing movement makes the motor
stop as long as the photocell stays interrupted. After release of the photocell, the gate opens. In automatic mode the
gate closes as soon as the pause time has run out. In impulse operation another closing command has to be given.
Stop during closing , then close : an interruption of the photocell during closing movement makes the motor stop
as long as the photocell stays interrupted. After release of the photocell, the gate closes.
1
W
2 3 S
50
52
50
51
Main safety edge
Side safety edge
X1
Important
• After giving the impulse to program the end positions, no other impulse must be given. Also the safety devices
mustn´t be triggered. This would lead to an interruption of the programming process.
• Therefore, the mechanical stops must be set so that the existing contact strips cannot be triggered.
GMain safety sensing edge (terminals X1: 50/52) Safety
active: to be selected if the contact strip (8,2kOhm) of main safety sensing edge should be evaluated.
not active: to be selected if the contact strip of main safety sensing edge should NOT be evaluated
Radio transmission TX: to be selected if safety sensing edge (8,2kΩ) of main entrance edge should be evaluated
with the radio transmission system TX 310.
TX 400: to be selected if safety sensing edge (8,2kΩ) of main entrance edge should be evaluated with the system
TX 400i.
GSide safety edge (terminals X1: 50/51) Safety
active: to be selected if the contact strip (8,2kOhm) of side safety sensing edge should be evaluated.
not active: to be selected if the contact strip of side safety sensing edge should NOT be evaluated.
Radio transmission TX: to be selected if safety sensing edge (8,2kΩ) of side entrance edge should be evaluated
with the radio transmission system TX 310.
TX 400: to be selected if safety sensing edge (8,2kΩ) of side entrance edge should be evaluated with the system
TX 400i.
Table of contents
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