TradeQuip 2015 User manual

Product(Code:(2015!
Made!in!China!to!TQB!Brands!Pty!Ltd!specifications!
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OWNER’S(MANUAL(
PRODUCT(CODE:(2015(
12,000kg(HYDRAULIC(BOTTLE(JACK(
Lifting!
Capacity!
Max.!Lifting!
Height!
Min.!Lifting!
Height!
Hydraulic!
Lift!
Screw!
Adjustment!
Base!
Area!
12,000kg!
350mm!
180mm!
100mm!
70mm!
157!x!134mm!

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WARNING(INFORMATION(
(
IMPORTANT:((READ(ALL(INSTRUCTIONS(BEFORE(USE!
!
(((((((((((((((WARNING!!
!
The!instructions!and!warnings!contained!in!this!manual!should!be!read!and!understood!before!
using!or!operating!this!equipment.!Do!not!allow!anyone!to!use!or!operate!this!equipment!until!
they! have! read! this! manual! and! have! developed! a! thorough! understanding! of! how! this!
equipment! works.! Failure! to! observe! any! of! the! instructions! contained! in! the! manual! could!
result!in!severe!personal!injury!to!the!user!or!bystanders,!or!cause!damage!to!the!equipment!
and!property.!Keep!this!manual!in!a!convenient!and!safe!place!for!future!reference.!
!
Whilst!every!effort!has!been!made!to!ensure!accuracy!of!information!contained!in!this!manual,!
the!Tradequip!policy!of!continuous!improvement!determines!the!right!to!make!modifications!
without!prior!warning.!
!
!
!
!
CONTENT(
!
WARNING!INFORMATION!............................................................................................................!2!
CONTENT!......................................................................................................................................!2!
SAFETY!INSTRUCTIONS!.................................................................................................................!3!
ASSEMBLY,!OPERATION!&!PREVENTATIVE!MAINTENANCE!.........................................................!4!
PARTS!LIST!....................................................................................................................................!8!
TROUBLESHOOTING!.....................................................................................................................!9!
WARRANTY!.................................................................................................................................!10!
! !

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SAFETY(INSTRUCTIONS(
(
(
(
(((SAFETY(OPERATNG(INSTRUCTIONS((
(
ü Check!vehicle!owner's!manual!for!correct!vehicle!weight.!
û DO!NOT!exceed!the!bottle!jacks!rated!safe!working!capacity.!
û DO!NOT!modify!this!jack.!
ü Use!only!as!specified!by!the!manufacturer.!
ü The!bottle!jack!is!a!lifting!device!only.!!Immediately!after!lifting,!support!the!vehicle!
with!appropriate!means.!
ü Use!only!on!a!hard,!flat,!level!surface.!
ü Securely!chock!wheels!remaining!on!the!ground.!
ü Ensure! that! each! stand! is! securely! located! under! a! strong! point! on! the! vehicle! -!
consult!vehicles!owner's!manual!for!guidance.!
ü Centre!the!load!prior!to!lifting.!
ü For!your!safety,!do!not!modify!or!alter!this!Bottle!Jack.!
ü When! servicing,! use! only! Tradequip!identical! replacement! parts.! Use! of! any! other!
parts!will!void!the!warranty.!!!
ü Use!the!right!product!for!the!job.!There!are!certain!applications!for!which!the!Bottle!
Jack!was!designed.!Do!not!modify!the!Bottle!Jack!and!do!not!use!the!Bottle!Jack!for!a!
purpose!for!which!it!was!not!intended.!!!
! !

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ASSEMBLY,(OPERATION(&(PREVENTATIVE(MAINTENANCE(
1. FEATURES(
The! Tradequip!Hydraulic! Bottle! Jack! is! designed! specifically!for! lifting! and! lowering,! but!
not!sustaining!load.!This!unit!provides!enough!lifting!power!for!use!with!most!automotive!
and! farm! vehicles,! heavy! duty! machinery,! industrial! construction! equipment! and! more.!!
It’s!low!profile!design!get’s!you!out!of!tight!situations!with!ease.!
!
!
2. BEFORE(USE(
Conduct! a! thorough! visual! inspection! checking! for! any! abnormal! conditions,! such! as!
cracked! welds,! and! damaged,! loose,! or! missing! parts.!!Bleed! any! trapped! air! from! the!
hydraulic!system!by!performing!the!air!purge!procedure!below.!
!
Purge(Air:(
Purge! the! hydraulic! system! of! air.! ! During! transit! the! unit! may! become! "air-bound",!
causing!a!spongy!ram!action.!!To!purge!the!system;!
!
1. Turn!the!release!valve!counter!clockwise!one!full!turn!with!the!handle!provided!
2. Rapidly!pump!the!handle!12-18!times.!Leave!the!handle!in!the!down!position!
3. With!a! flat! blade! screwdriver,! push! the! oil! filler! plug! slightly! to! the! side! to! release!
trapped!air!from!the!system!(Careful!not!to!tear!or!puncture!rubber!plug)!
4. Turn!the!release!valve!clockwise!to!the!closed!position!
5. Check!for!functional!pump!action!
6. If!unsatisfactory,!required!repeat!steps!3!through!6!again!(as!many!as!4!to!5!times)!
!
(
Check(Oil(Level:(
1. With! the! jack! on! level! ground,! in! an! upright! position! and! the! ram! completely!
retracted,!open!the!release!valve!(turn!counter-clockwise)!and!remove!the!filler!plug.!
2. The!oil!level!should!be!just!beneath!the!filler!hole.!
3. Fill!if!necessary!top!up!with!good!quality!hydraulic!jack!oil!
(TQB%Brands%Pty%Ltd%recommends%using%Penrite%Hydraulic%Jack%Oil)%
4. Perform!Purge!Air!procedure!above!
!
!
!
!
!
!(

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3. OPERATION(
Prior! to! each! use! always! conduct! a! visual! inspection! checking! for! and! any! abnormal!
conditions,!such!as!cracked!welds,!and!damaged,!loose,!or!missing!parts.!
!
The!Jack!operates!when!the!release!valve!is!closed,!an!upward!stroke!of!the!jack!handle!
draws!hydraulic!oil!from!the!reservoir!tank!into!the!plunger!cavity.!A!downward!stroke!of!
the! jack! handle! releases! hydraulic! oil! into! the! cylinder,! which! forces! the! ram! up.! This!
raises!the!saddle.!When!the!ram!reaches!its!maximum!extension,!oil!is!bypassed!back!into!
the!reservoir!to!prevent!over!extended!ram!and!possible!damage!to!the!jack.!Opeing!the!
release!valve!allows!oil!to!flow!back!into!the!reservoir.!This!releases!hydraulic!oil!pressure!
on!the!ram,!which!results!in!the!lowering!of!the!saddle.!!
!
To(Lift(the(Vehicle:!!
1. Block!the!vehicle's!wheels!for!lifting!stability.!!Secure!the!load!to!prevent!inadvertent!
shifting!and!movement.!
2. Position!the!jack!near!the!specifed!lift!point.!
3. Set!the!parking!brake!in!the!vehicle.!
4. Refer!to!the!vehicle!manufacturer!owner's!manual!to!locate!approved!lifting!points!
on!the!vehicle.!!Position!the!jack!so!the!saddle!is!centred!and!will!contact!the!load!
lifting!point!firmly!
5. Close!the!release!valve!by!turning!it!clockwise!until!it!is!firmly!closed.!
6. Before!raising!the!vehicle!double!check!and!verify!the!saddle!is!centred!and!also!has!
full!contact!with!the!lifting!point.!
7. Pump! the! handle! to! lift! until! the! saddle! makes! contact! with! the! vehicle.! Then!
continue! to! pump! the! jack! handle! to! lift! the! vehicle! to! the! desired! height.! Then!
immediately! support! the! load! with! the! appropriately! rated! jack! support! stands!
before!working!on!the!vehicle.!
(
To(Lower(Vehicle:(
1. Turn!the!release!valve!counter-clockwise!to!the!closed!position.!!!
2. Raise!load!high!enough!to!allow!clearance!for!the!jack! stands!to!be!removed,!then!
carefully!remove!jack!stands.!
3. DO!NOT!get!under!or!let!anyone!else!under!vehicle!whilst!lowering.!
4. Carefully! turn! the! release! valve! knob! SLOWLY! counter! clockwise! to! lower! vehicle!
onto!the!ground.!
!
!
!
!
!
!
!
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4. MAINTENANCE(
If!you!use!and!maintain!your!equipment!properly,!it!will!give!you!many!years!of!service.!!
Follow! the! maintenance! instructions! carefully! to! keep! your! equipment! in! good! working!
condition.!!Never!perform!any!maintenance!on!the!equipment!while!it!is!under!a!load.!
!Oil(Level:(
The!level!of!oil!should!be!maintained!a!maximum!of!6mm!below!filler!cap.!!Top!up!with!
quality!hydraulic!ISO!VG32!oil.!!DO(NOT(use%brake/trans%fluid%or%engine%oil.!!Regularly!drop!
oil!into!the!air!supply!inlet!prior!to!use.!
!
!Inspection:!!Inspect!the!product!for!damage,!wear,!broken!or!missing!parts!(e.g:!pins)!and!
that!all!components!function!before!each!use.!!Follow!lubrication!and!storage!instructions!
for!optimum!product!performance.!
Binding:!!If!the!product!binds!while!under!a!load,!use!equipment!with!equal!or!larger!load!
capacity!to!lower!the!load!safely!to!the!ground.!!After!un-binding!clean,!lubricate!and!test!
that!equipment!is!working!properly.!!Rusty!components,!dirt,!or!worn!parts!can!be!causes!
of! binding.! ! Clean! and! lubricate! the! equipment! as! indicated! in! the! lubrication! section.!!
Test!the!equipment!by!lifting!without!a!load.!
!
!Cleaning:((If!the! moving!parts!of!the! equipment! are!obstructed,!use!cleaning!solvent!or!
another! good! degreaser! to! clean! the! equipment.! ! Remove! any! existing! rust,! with! a!
penetrating!lubricant.!
!
(Lubrication:!!This!equipment!will!not!operate!safely!without!proper!lubrication.!!Using!the!
equipment!without!proper!lubrication!will!result!in!poor!performance!and!damage!to!the!
equipment.! ! Some! parts! in! this! equipment! are! not! self-lubricating.! ! After! cleaning,!
lubricate!the!equipment!using!a!high!grade!light!penetrating!oil!or!lubricating!spray.!
- Use!a!good!lubricant!on!all!moving!parts!
- For!light!duty!use!lubricate!once!a!month!
- For!heavy!and!constant!use!lubrication!is!recommenced!every!week.!
- NEVER!use!sandpaper!or!abrasive!material!on!these!surfaces.!
! !
!Rust(Prevention:!!Check!rams!and!pump!plungers!on!the!power!unit!assemblies!daily!for!
any!signs!of!rust!or!corrosion.!!Without!a!load!on!the!equipment!extend!hydraulic!rams!to!
check!if!signs!of!rust!are!visible,!clean!as!needed.!
(
Storage:!!!
- Always!store!the!jack!with!the!ram!fully!retracted!
- Ensure!the!jack!handle!is!in!the!up!position!
- Always!store!in!a!dry!location,!preferably!indoors!
- !
(
WARNING((-(Top(up(with(quality(hydraulic(ISO(VG32(oil.(((
DO(NOT(use(brake/trans(fluid(or(engine(oil.(((
(

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5. SERVICE(&(REPAIR(
Any!Bottle!Jack!found!damaged!in!any!way,!or!found!to!be!worn!or!operates!abnormally!
should!be!removed! from!service!until! repaired!by!an!authorised! service!agent.!! Owners!
and! /! or! operators! should! be! aware! that! repair! of! this! product! may! require! specialised!
equipment! and! knowledge.! ! Only! authorised! parts,! labels,! decals! shall! be! used! on! this!
equipment.!!Annual!inspection!of!the!Bottle!Jacks!is!recommended!and!can!be!made!by!
an!authorised!repair!facility!to!ensure!that!your!equipment!is!in!optimum!condition!and!
that! the! equipment! has! the! correct! decals! and! safety! labels! specified! by! the!
manufacturer.!
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PARTS(LIST(
!
Part(#(
Description(
QTY(
(
Part(#(
Description(
QTY(
1!
Adjustable!Saddle!
1!
!
18!
Ball!6mm!
3!
2!
Saddle!Socket!
1!
!
19!
Ball!Stopper!
1!
3!
Piston!Rod!
1!
!
20!
Base!
1!
4!
Nut!
1!
!
21!
Bolt!
2!
5!
O-Ring!(Nut)!
1!
!
22!
Washer!(Pump)!
1!
6!
Seal!
1!
!
23!
Pump!
1!
7!
Piston!
1!
!
24!
O-Ring!(Plunger)!
1!
8!
Bowl!Washer!
1!
!
25!
Back!Ring!
1!
9!
O-Ring!(Piston)!
1!
!
26!
Plunger!
1!
10!
Cylinder!
1!
!
27!
R-Pin!
1!
11!
Reservoir!
1!
!
28!
Pin!
1!
12!
Reservoir!Seal!
1!
!
29!
Short!Pin!
2!
13!
Base!Plate!Washer!
1!
!
30!
Link!Plate!
1!
14!
Filter!Screen!
1!
!
31!
Handle!Socket!
2!
15!
Oil!Filler!Plug!
1!
!
32!
Handle!Top!
1!
16!
Release!Valve!
1!
!
33!
Handle!Bottom!
1!
17!
Release!Valve!Seal!
1!
!
!
!
!

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TROUBLESHOOTING(
Jack!will!not!lift!
Release!valve!not!tightly!closed!
Overload!condition!
Air!in!hydraulic!system!
Ensure!release!valve!tightly!closed!
Remedy!overload!condition!
Purge!air!from!system!
Jack!bleeds!off!after!lift!
Release!valve!not!tightly!closed!
Overload!condition!
Hydraulic!unit!malfunction!
Ensure!release!valve!tightly!closed!
Remedy!overload!condition!
Contact!place!of!purchase!
Jack!will!not!lower!after!
unloading!
Reservoir!overfilled!
Linkages!binding!
Drain!fluid!to!proper!level!
Clean!and!lubricate!moving!parts!
Poor!lift!performance!
Fluid!level!low!
Air!trapped!in!system!
!
!
Drain!fluid!to!fluid!level!
With!ram!fully!retracted,!remove!oil!
filler!plug!to!let!pressurised!air!escape!
reinstall!oil!filler!plug!
Will!not!lift!to!full!extension!
Fluid!level!low!
Ensure!proper!fluid!level!
!
! !
Problem(
Cause(
Solution(

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WARRANTY(
!
Tradequip!products! have! been! carefully! tested! and! inspected! before! shipment! and! are!
guaranteed!to!be!free!from!defective!materials!and!workmanship!for!a!period!of!12!months!
from! the! date! of! purchase! except! where! tools! are! hired! out! when! the! guarantee! period! is!
ninety!days!from!the!date!of!purchase.!
!
Should! the! machine! develop! any! fault,! please! return! the! complete! tool! to! your! nearest!
authorised! warranty! repair! agent! or! contact! TQB! Brands! Pty! Ltd! Warranty! team! –!
warran[email protected].!
!
If! upon! inspection! it! is! found! that! the! fault! occurring! is! due! to! defective! materials! or!
workmanship,! repairs! will! be! carried! out! free! of! charge.! ! This! guarantee! does! not! apply! to!
normal! wear! and! tear,! nor! does! it! cover! any! damage! caused! by! misuse,! careless! or! unsafe!
handling,!alterations,!accident,!or!repairs!attempted!or!made!by!any!personnel!other!than!the!
authorised!TQB!Brands!Pty!Ltd!repair!agent.!
!
This!guarantee!applies!in!lieu!of!any!other!guarantee!expressed!or!implied!and!variations!of!its!
terms!are!not!authorised.!
!
Your! TQB! Brands! Pty! Ltd! guarantee! is! not! effective! unless! you! can! produce! upon! request! a!
dated!receipt!or!invoice!to!verify!your!proof!of!purchase!within!the!12!month!period.!
!
!
!
Consumer(Guarantee((
Our! goods! come! with! a! guarantee! that! cannot! be! excluded! under! the! Australian! Consumer!
Law.!You!are!entitled!to!a!replacement!or!refund!for!a!major!failure!and!compensation!for!any!
other!reasonably!foreseeable!loss!or!damage.!You!are!also!entitled!to!have!the!goods!repaired!
or!replaced!if!the!goods!fail!to!be!of!acceptable!quality!and!the!failure!does!not!amount!to!a!
major!failure.!
!
!
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