Trane TR200 MCB 101 User manual

Rev.2008-12-09130R0477 MI11B102 *MI11B102*
MCB 101 - General Purpose I/O
Option Module
Operating Instructions
December 2008
TR200
BAS-SVX28A-EN
BAS-SVX28A-EN
Trane has a policy of continous product and product data improvement and reserves the right to
change design and specifications without notice.
www.trane.com
For more information, contact your local Trane
office or e-mail us at [email protected]
Literature Order Number BAS-SVX28A-EN
Date December 2008
Supersedes

Warnings, Cautions and Notices
Note that warnings, cautions and notices appear at appropriate intervals throughout this manual. Warnings are
provide to alert installing contractors to potential hazards that could result in personal injury or death. Cautions
are designed to alert personnel to hazardous situations that could result in personal injury, while notices indicate
a situation that could result in equipment or property-damage-only accidents.
Your personal safety and the proper operation of this machine depend upon the strict observance of these
precautions.
Warnings, Cautions and Notices appear at appropriate sections throughout this literature. Read these carefully.
WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury. It could also
be used to alert against unsafe practices.
NOTICE
Indicates a situation that could result in equipment or property-damage only accidents.
Note
Indicates something important to be noted by the reader.
✮Indicates default setting
TR200 Series VFD General Purpose I/O Option Module MCB 101 Instruction 1

Introduction
This instruction describes the General Purpose I/O option MCB 101 for use in the TR200 expanding the number
of input/output in the frequency converter.
The MCB 101 option includes 3 digital inputs, 2 analog inputs, 2 digital outputs and 1 analog output.
SW firmware version to be installed in the drive control card must be version 3.00 or later versions for series,
and version 1.1x for TR200 series. Check par.15-43 Software Version for firmware version.
Code Numbers To Be Used At Ordering The Complete Kit For Upgrades
Standard version code no. 130B1125.
Coated version code no. 103B1212.
Illustration 1. 1: Parts for coated/non-coated code nos.
2 TR200 Series VFD General Purpose I/O Option Module MCB 101 Instruction

Galvanic Isolation in the MCB 101
Digital/analog inputs are galvanically isolated from other inputs/outputs on the MCB 101 and in the control card
of the frequency converter. Digital/analog outputs in the MCB 101 are galvanically isolated from other inputs/
outputs on the MCB 101, but not from these on the control card of the drive.
If the digital inputs 7, 8 or 9 are to be switched by use of the internal 24 V power supply (terminal 9) the connection
between terminal 1 and 5 which is illustrated in the drawing has to be established.
Illustration 1. 2: Principle Diagram
TR200 Series VFD General Purpose I/O Option Module MCB 101 Instruction 3

Digital Inputs - Terminal X30/1-4
Parameters for set-up: 5-16, 5-17 and 5-18
Number of
digital in-
puts
Voltage
level
Voltage levels Tolerance Max. Input impedance
30-24 V DC PNP type:
Common = 0 V
Logic “0”: Input < 5 V DC
Logic “0”: Input > 10 V DC
NPN type:
Common = 24 V
Logic “0”: Input > 19 V DC
Logic “0”: Input < 14 V DC
± 28 V continuous
± 37 V in minimum
10 sec.
Approx. 5 k ohm
Analog Voltage Inputs - Terminal X30/10-12
Parameters for set-up: 6-3*, 6-4* and 16-76
Number of analog voltage in-
puts
Standardized input
signal
Tolerance Resolu-
tion
Max. Input impe-
dance
20-10 V DC ± 20 V continuously 10 bits Approx. 5 K ohm
Digital Outputs - Terminal X30/5-7
Parameters for set-up: 5-32 and 5-33
Number of digital outputs Output level Tolerance Max.impedance
20 or 24 V DC ± 4 V ≥ 600 ohm
Analog Outputs - Terminal X30/5+8
Parameters for set-up: 6-6* and 16-77
Number of analog outputs Output signal level Tolerance Max.impedance
10/4 - 20 mA ± 0.1 mA < 500 ohm
4 TR200 Series VFD General Purpose I/O Option Module MCB 101 Instruction

Mounting of Option Modules in Slot B
The power to the frequency converter must be disconnected.
For A2, A3 and B3 enclosures:
• Remove the keypad, the terminal cover, and the keypad frame from the frequency converter.
• Fit the MCB 101 option card into slot B.
• Connect the control cables and relieve the cable by the enclosed cable strips.
Remove the knock out in the extended keypad frame delivered in the option set, so that the option
will fit under the extended keypad frame.
• Fit the extended keypad frame and terminal cover.
• Fit the keypad or blind cover in the extended keypad frame.
• Connect power to the frequency converter.
• Set up the input/output functions in the corresponding parameters, as mentioned in this document.
For A5, B1, B2, B4, C1, C2, C3, C4, D, E and F enclosures:
• Remove the keypad and the keypad cradle
• Fit the MCB 101 option card into slot B
• Connect the control cables and relieve the cable by the enclosed cable strips
• Fit the cradle
• Fit the keypad
A2, A3 and B3 enclosures A5, B1, B2, B4, C1, C2, C3, C4, D, E and F enclosures
TR200 Series VFD General Purpose I/O Option Module MCB 101 Instruction 5

Mounting Guidelines - Step By Step
These step-by-step instructions describe how to mount the control cables:
• The power to the frequency converter must be disconnected.
• Remove the keypad, the terminal cover, and the keypad frame from the frequency converter.
• Fit the MCB 101 option card into slot B.
• Connect the control cables and relieve the cable by the enclosed cable strips.
• Remove the knock out in the extended keypad frame, so that the option will fit under the extended
keypad frame.
• Fit the extended keypad frame and terminal cover.
• Fit the keypad or blind cover in the extended keypad frame.
• Connect power to the frequency converter.
•Set up the input/output functions in the corresponding parameters, as mentioned in the
Programming
Guide
.
How To Mount Cables
The graphic below illustrates how to mount the cables.
6 TR200 Series VFD General Purpose I/O Option Module MCB 101 Instruction

Rev.2008-12-09130R0477 MI11B102 *MI11B102*
MCB 101 - General Purpose I/O
Option Module
Operating Instructions
December 2008
TR200
BAS-SVX28A-EN
BAS-SVX28A-EN
Trane has a policy of continous product and product data improvement and reserves the right to
change design and specifications without notice.
www.trane.com
For more information, contact your local Trane
office or e-mail us at [email protected]
Literature Order Number BAS-SVX28A-EN
Date December 2008
Supersedes