Trane BAYENTH001A Assembly instructions

© Trane 2008
ACC-SVN85B-EN
IMPORTANT -- This is customer property and is to remain with this unit. Please return to service information pack upon
completion of work.
General Information:
The solid state enthalpy sensor is used with a solid state
economizer actuator motor.
▲WARNING: TO PREVENT INJURY OR DEATH
DUE TO ELECTRICAL SHOCK OR CONTACT WITH MOVING
PARTS. LOCK UNIT DISCONNECT SWITCH IN OPEN
POSITION BEFORE SERVICING UNIT.
Model:
BAYENTH001A Enthalpy Sensor Control
Used With:
BAYECON054,55&73
BAYECON086A,088A
BAYECON101,102,103,104A
BAYECON200,201,203,204A
Installation For BAYECON054,055
Downflow Discharge Economizer:
INSTALLER'S
GUIDE
ALL phases of this installation must comply with
NATIONAL, STATE AND LOCAL CODES.
SINGLE
ENTHALPHY
SENSOR
1
2
Library
Product Section
Product
Model
Literature Type
Sequence
Date
File No.
Supersedes
Service Literature
Unitary
Unitary Accessories
Econ., Dmprs., Motors, Low Ambient
Installer's Guide
January 2008
ACC-SVN85B-EN 01/08
ACC-SVN85A-EN 11/06
Single Enthalpy Sensor (Outdoor Air Only)
1. Units with economizers already installed: When
installing the enthalpy sensor after the economizer has
been installed remove the economizer/filter access panel
located on the return side of the unit.
2. Remove the two screws securing the disk type thermo-
stat to the top of the motor deck.
3. Next, disconnect the wires 56A and 50A(YL) from the
thermostat.
Contents
General Information................................................................. 1
BAYECON054,055 (Downflow) ............................................... 1
Differential ........................................................................ 2
BAYECON073 (Horizontal) ..................................................... 3
Differential ........................................................................ 3
BAYECON086,088 (Downflow) ............................................... 4
Differential ........................................................................ 4
BAYECON086,088 (Horizontal) .............................................. 5
Differential ........................................................................ 5
BAYECON101,102,103,104 (Downflow) ................................. 6
BAYECON200,201,203,204 (Horizontal) .................................. 7
Operation (All Economizers) .................................................... 8
Checkout/Troubleshooting ....................................................... 9
Wiring (054,055,086,088) ....................................................... 10
Wiring (101,102,103,104) ....................................................... 11
Wiring ( 200,201,203,204) ........................................................ 12

INSTALLER'S GUIDE
page 2
4. Using the two screws removed in step 2, mount the
Enthalpy sensor in the thermostat's previous location,
see figure 2.
5. Connect wire 56A to S and 50A(YL) to + terminals on the
Enthalpy Sensor.
6. On the Control Module (Solid State Economizer Logic
Module) attached to the Economizer Motor, remove the
red resistor from terminals SRand + and discard. See
figure 4.
7. Remove the white resistor from between the SOterminal
and wire 56A. Than install the white resistor across the
SRand + terminals
8. Install the terminal adaptor provided with the sensor on
terminal SOof the Control Module and connect wire 56A
to it.
9. Replace the economizer/filter access panel.
Installation for Differential Enthalpy
Sensing (Outside Air & Return Air)
1. Complete the procedures for installing a single enthalpy
sensor.
2. Mount the second enthalpy sensor on the bottom side of
the motor deck, see figure 3.
3. Remove the knockout located below the Economizer
Motor and insert a snap bushing.
4. Install field supplied wires through the snap bushing
DIFFERENTIAL
ENTHALPY SENSOR
SCREWS
3
4
5
6
1
M9097_1_
ENTHALPY CHANGEOVER
SETPOINT
LED LIGHTS WHEN
OUTDOOR AIR IS SUITABLE
FOR FREE COOLING
JUMPER USED FOR SINGLE ENTHALPY CONTROL.
TR TR1
A
BC
D
SO
SR
+
+
C7400
(R4) WHITE
620 OHM
JUMPER
W7459D
S
+
1
MIN.
POS.
OPEN
M9097_2_
ENTHALPY CHANGEOVER
SETPOINT
LED LIGHTS WHEN
OUTDOOR AIR IS SUITABLE
FOR FREE COOLING
TR TR1
A
BC
D
SO
SR
+
+
C7400
W7459D
S
+
C7400
S
+
MIN.
POS.
OPEN
M9097_W/O
LED LIGHTS WHEN
OUTDOOR AIR IS SUITABLE
FOR FREE COOLING
TR TR1
A
BC
D
SO
SR
+
+
(R1) RED
750 OHM
JUMPER
W7459D
S
+
1
(R4) WHITE
620 OHM
JUMPER
2
MIN.
POS.
OPEN
DISK TYPE
THERMOSTAT
Control Module before Installation
Control Module with One Enthalpy Sensor
Control Module with Two Enthalpy Sensors

INSTALLER'S GUIDE
page 3
Single Enthalpy Sensor (Outdoor Air Only)
1. Units with economizers already installed: When
installing the enthalpy sensor after the economizer has
been installed remove the economizer rain hood.
2. Remove the two screws securing the disk type thermo-
stat on the damper side of the economizer.
3. Next, disconnect the wires 56A and 50A(YL) from the
thermostat.
4. Using the two screws removed in step 2, mount the
Enthalpy sensor on the outside face of the economizer.
See figure below.
5. Connect wire 56A to S and 50A(YL) to + terminal on the
Enthalpy sensor.
6. Remove the filter access panel on the return side of the
unit reach into the Control Module attached to the
Economizer Motor, remove the red resistor from termi-
nals SRand + and discard. See figure 4.
7. Remove the white resistor from between the SOterminal
and wire 56A. Than install the white resistor across the
SRand + terminals
665184
8. Install the terminal adaptor provided with the sensor on
terminal SOof the Control Module and connect wire
56A to it.
9. Reinstall the rain hood and filter access panel.
Installation for Differential Enthalpy
Sensing
1. Complete the procedures for installing a single enthalpy
sensor.
2. Mount the second enthalpy sensor in the return air
stream. See figure below.
4. Install field supplied wires through from terminals S
and + on the return enthalpy sensor to the SRand +
terminals on the Control Module.
6. On the Control Module (Solid State Economizer Logic
Module) attached to the Economizer Motor, remove the
white resistor from between the SRterminal and the +
terminal. Then connect the wire from S on the sensor to
SRon the Control Module and + on the sensor to + on the
Control Module.
7
Installation for BAYECON073 Horizontial Discharge Economizer:

INSTALLER'S GUIDE
page 4
Installation for BAYECON086A,
BAYECON088A
Downflow Discharge
Single Enthalpy Sensor (Outdoor Air
Only)
1. Units with economizers already installed: When
installing the enthalpy sensor after the economizer
has been installed remove the economizer/filter
access panel located on the front side of the unit.
Remove the mist eliminator and retaining angle from
the economizer.
2. Remove the two screws securing the disk type
thermostat to the rear panel.
3. Disconnect the wires 182A(YL) and 183A(YL) from
the thermostat.
4. Locate bushing supplied with kit and pull wires
182A(YL) and 183A(YL) through bushing. Snap
bushing into the hole where the thermostat was
removed.
5. Connect wire 182A(YL) to S and 183A(YL) to +
terminals on the Enthalpy Sensor.
6. Using the two screws removed in step 2, mount the
Enthalpy sensor ajacent to thermostat’s previous
location, Engagement holes are provided.
7. On the Control Module (Solid State Economizer Logic
Module) attached to the Economizer Motor, remove
the red resistor from terminals SR and + and discard.
See figure 4.
8. Remove the white resistor from between the SO
terminal and wire 182A(YL). Then install the white
resistor across the SR and + terminals
9. Install the terminal adaptor provided with the sensor
on terminal SO of the Control Module and connect
wire 182A(YL) to it.
10. Replace the economizer/filter access panel and mist
eliminator.
Installation for Differential Enthalpy
Sensing (Two Sensors)
1. Complete the procedures for installing a single
enthalpy sensor.
2. Mount the second enthalpy sensor on the bottom side
of the Return Air Bolckoff.
3. Remove the knock-out located near the front side of
the Return Air Bolckoff and insert a snap bushing.
4. Install field supplied wires through the snap bushing
from terminals S and + on the return enthalpy sensor
to the SR and + terminals on the Control Module.
5. On the Control Module attached to the Economizer
Motor, remove the white resistor from between the
SR terminal and the + terminal and discard. Then
connect the wire from S on the sensor to SR on the
Control Module and + on the sensor to + on the
Control Module.
8

INSTALLER'S GUIDE
page 5
Installation for BAYECON086A,
BAYECON088A
Horizontal Discharge
Single Enthalpy Sensor (Outdoor Air
Only)
1. Units with economizers already installed:
When installing the enthalpy sensor after the
economizer has been installed remove the econo-
mizer/filter access panel located on the front side of
the unit. Remove the mist eliminator and retaining
angle from the economizer.
2. Remove the two screws securing the disk type
thermostat to the rear panel.
3. Disconnect the wires 182A(YL) and 183A(YL) from
the thermostat.
4. Locate bushing supplied with kit and pull wires
182A and 183A) through bushing. Snap bushing
into the hole where the thermostat was removed.
5. Connect wire 182A to S and 183A to + terminals on
the Enthalpy Sensor.
6. Using the two screws removed in step 2, mount the
Enthalpy sensor ajacent to thermostat’s previous
location, Engagement holes are provided.
7. On the Control Module (Solid State Economizer
Logic Module) attached to the Economizer Motor,
remove the red resistor from terminals SR and +
and discard.
8. Remove the white resistor from between the SO
terminal and wire 182A. Then install the white
resistor across the SR and + terminals
9. Install the terminal adapter provided with the sensor
on terminal SO of the Control Module and connect
wire 182a to it.
10. Replace the economizer/filter access panel and mist
eliminator.
Installation for Differential Enthalpy
Sensing (Two Sensors)
1. Complete the procedures for installing a single
enthalpy sensor.
2. Mount the second enthalpy sensor on the side of the
return air hood
3. Remove the knock-out located near the front side of
the Return Air Bolckoff and insert a snap bushing.
4. Install field supplied wires through the snap bushing
from terminals S and + on the return enthalpy sensor
to the SR and + terminals on the Control Module.
5. On the Control Module attached to the Economizer
Motor, remove the white resistor from between the
SR terminal and the + terminal and discard. Then
connect the wire from S on the sensor to SR on the
Control Module and + on the sensor to + on the
Control Module.
9

INSTALLER'S GUIDE
page 6
Installation for BAYECON101, BAYECON102,
BAYECON103, BAYECON104A
Down Discharge
Single Enthalpy Sensor Control (Outdoor Air Only)
1. Units with economizers already installed: When
installing the Enthalpy Sensor Control (ESC) after the
economizer has been installed remove the COIL ACCESS
panel. Remove the mist eliminator.
2. Remove the two screws securing the outdoor air sensor
(OAS) to the rear panel.
3. Disconnect the YL/BK and YL wires from the OAS.
4. Retain the screws for later use and discard the OAS
removed in steps 2 & 3.
5. Using the two screws removed in step 2, mount the ESC
adjacent to the previous location of the OAS. Engagement
holes are provided.
6. Connect the YL/BK wire to S and the YL wire to + termi-
nal on enthalpy sensor.
7. Reinstall the mist eliminator.
8. On the Control Module (Solid State Economizer Logic Mod-
ule) attached to the Economizer Motor, remove the red
resistor from terminals SRand + and discard. See figure 4.
0
9. Remove the white resistor from between the SOterminal and
wire 56A. Then install the white resistor across the SRand
+ terminals
10. Install the terminal adaptor provided with the sensor on
terminal SOof the Control Module and connect wire 56A to
it.

INSTALLER'S GUIDE
page 7
Installation for BAYECON200, BAYECON201,
BAYECON203, BAYECON204A
Horizontal Discharge
Single Enthalpy Sensor (Outdoor Air Only)
1. Units with economizers already installed: Remove hood
from economizer to access outdoor air sensor (OSA) and
install Enthalpy Sensor Control (ESC). Remove COIL
ACCESS panel to access Control Module (Solid State
Economizer Logic Module).
2. Remove the two screws securing the OSA to the economizer.
3. Disconnect the YL/BK and YL wires from the OSA.
4. Retain the screws for later use and discard the OSA
removed in steps 2 & 3.
5. Install ESC on mounting bracket located in the upper
corner of the hood using the screws removed in step 2.
6. Re-install hood on economizer.
7. Remove top mist eliminator in hood and connect the YL/BK
wire to S and the YL wire to + terminal on ESC.
8. Re-install mist eliminator into hood.
9. On the Control Module attached to the Economizer Motor,
remove the red resister from terminals S(R) and + and
discard.
10. Remove the white resistor from between the S(O) terminal
and wire 56A. Then install the white resistor across the
S(R) and + terminals.
11. Install the terminal adaptor provided with the sensor on
terminal S(O) of the Control Module and connect wire 56A
to it.
q
Printed from D74521G01
Mounting Bracket
Economizer Hood

INSTALLER'S GUIDE
page 8
Operation (All Economizers)
Controller Dial Setting
Control set point scale is located on the Control Module,
see Figure 4 on page 2. Control points A, B, C, D are field
selectable, and are used for single enthalpy sensing.
The Solid State Enthalpy Sensor is used with a solid state
economizer control and damper actuator to proportion an
outdoor air damper in a ventilation system.
When using a single enthalpy control setpoint A, B, C,
or D combines temperature and humidity conditions re-
sulting in the control curve shown on the psychrometric
chart below.
When the enthalpy of the outdoor air is below (left of) the
appropriate curve, the outdoor air damper can proportion
open on a call for cooling. If the outdoor air enthalpy rises
above (right of) the control curve, the outdoor air damper
will close to minimum position.
For differential enthalpy, you must turn the control set
point past D (fully clockwise). Differential enthalpy is not
available for 101,102,103,104 Economizers.
If the outdoor air enthalpy is lower than the return air
enthalpy, the outdoor air damper will proportion open on
a call for cooling.
If the outdoor air enthalpy is higher than the return air
enthalpy, the outdoor air damper will close to minimum
position.
If the outdoor air enthalpy and return air enthalpy are
equal, the outdoor air damper will proportion open on a call
for cooling.
q
CONTROL
CURVE
A
B
C
D
CONTROL POINT
APPROX. F ( C)
AT 50% RH
73 (23)
70 (21)
67 (19)
63 (17)
12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46
90
100
80
70
60
50
40
30
20
10
ENTHALPY—BTU PER POUND DRY AIR
85
(29)
90
(32)
95
(35)
100
(38)
105
(41)
110
(43)
35
(2)
35
(2)
40
(4)
40
(4)
105
(41)
110
(43)
45
(7)
45
(7)
50
(10)
50
(10)
55
(13)
55
(13)
60
(16)
60
(16)
65
(18)
65
(18)
70
(21)
70
(21)
75
(24)
75
(24)
80
(27)
80
(27)
85
(29)
90
(32)
95
(35)
100
(38)
APPROXIMATE DRY BULB TEMPERATURE— F ( C)
A
A
B
B
C
C
D
D
M11681
RELATIVE HUMIDITY (%)
1
1
HIGH LIMIT CURVE FOR W7459D.

INSTALLER'S GUIDE
page 9
w
S
ENTHALPY
SENSOR
SPRAY SMALL AMOUNT OF COOLANT INTO UPPER
LEFT CORNER VENT OF ENTHALPY SENSOR
CASE TO SIMULATE LOW ENTHALPY
FOR CHECKOUT.
ENVIRONMENTALLY SAFE
COOLANT, SUCH AS
ENVI-RO-TECH 1672-10S
M12163
Checkout and Troubleshooting
Checkout Procedure for Sin
g
le Senso
r
Response
A. Make sure enthalpy sensor is connected to SO and +. The white
resistor must be placed on SR and +.
1. Turn enthalpy set point on Economizer Logic Module to “A”
1) LED (light -emitting
diode) turns on within a
minute.
2. With power connected, spray a small amount of envronmentally
safe coolant in upper left vent of sensor to simulate low enthalpy
conditions. (See figure 12)
2) Terminals 2, 3 closed.
Terminals 1, 2 open
B. Disconnect power at TR and TR1. Terminals 2, 3 open.
Terminals 1, 2 closed.
A. 1. Turn enthalpy set point on Economizer Logic Module past “D”
(full clockwise). 1) LED turns off.
2. With power connected, spray a small amount of environmentally
safe coolant into upper left vent of sensor connected to SO and +
to simulate low outdoor air enthalpy. (See figure 12).
2) Terminals 2, 3 closed.
Terminals 1, 2 open.
B. Spray small amount of environmmentally safe coolant in upper left
vent of return air enthalpy sensor connected to SR and + to simulate
low return air enthalpy.
1) LED turns off.
2) Terminals 2, 3 open.
Terminals 1, 2 closed.
Checkout procedure for Differential Enthalpy
(Second enthalpy sensor connected to terminals “SR” and “+”)

INSTALLER'S GUIDE
page 10
Enthalpy Sensor Wiring When Used With
BAYECON054,055 & 73
BAYECON086A,088A
ECONOMIZER W/OPTIONAL OUTDOOR ENTHALPY SENSOR
ECONOMIZER W/OPTIONAL DIFFERENTIAL ENTHALPY SENSORS
(182A)
(183A)
(182A)
(183A)
(GREEN)
Installer Note: Please Check Installed Option

INSTALLER'S GUIDE
page 11
Enthalpy Sensor Wiring When Used With
BAYECON0101,102,103,104,200,201,203,204
ECONOMIZER W/OPTIONAL OUTDOOR ENTHALPY SENSOR
(GREEN)
(YL/BK)
The manufacturer has a policy of continuous product improvement, and it
reserves the right to change specifications and design without notice.