Tronair 02-0544C0110 Installation and operating instructions

OPERATION & SERVICE MANUAL
Tronair, Inc. Phone: [phone] | 800-426-6301
1 Air Cargo Pkwy East Web: www.tronair.com
Swanton, OH 43558 Email: [email protected]
Models:
02-0544C0110
02A0544C0110 (with Air Pump)
5 Ton (4.5 Metric Ton)
Single Stage Jack
04/2014 - Rev. 01

REVISION DATE TEXT AFFECTED
OR 04/2007 Original Release
01 04/2014 Major revision

Models: 02-0544C0110 & 02A0544C0110
5 Ton (4.5 Metric Ton) - Single Stage Jack
04/2014 | Rev. 01
TABLE OF CONTENTS PAGE
1.0 PRODUCT INFORMATION ..............................................................................................................................................1
1.1 DESCRIPTION....................................................................................................................................................1
1.2 MODEL NUMBERS ............................................................................................................................................1
1.3 MANUFACTURED..............................................................................................................................................1
1.4 USAGE ...............................................................................................................................................................1
2.0 SAFETY INFORMATION..................................................................................................................................................1
2.1 USAGE AND SAFETY INFORMATION..............................................................................................................1
2.2 WARNING AND DANGER SIGNS......................................................................................................................1
2.3 COMPONENT SAFETY FEATURES..................................................................................................................1
2.4 FUNCTIONAL SAFETY FEATURES ..................................................................................................................1
2.5 FEATURES FOR OPERATOR SAFETY ............................................................................................................1
2.6 ENVIRONMENTAL SAFETY FEATURES ..........................................................................................................1
2.7 NECESSARY PERSONAL PROTECTIVE EQUIPMENT ...................................................................................1
2.8 SAFETY GUIDELINES .......................................................................................................................................2
2.9 CONDITIONS FOR SAFE USE ..........................................................................................................................2
2.10 OPERATOR QUALIFICATIONS.........................................................................................................................2
2.11 ADDITIONAL SAFETY MEASURES...................................................................................................................2
2.12 IN CASE OF HYDRAULIC FAILURE..................................................................................................................2
3.0 TRAINING.........................................................................................................................................................................2
4.0 OPERATION.....................................................................................................................................................................2
4.1 OPERATING PARAMETERS .............................................................................................................................2
4.2 NUMERICAL VALUES........................................................................................................................................2
4.3 OPERATOR CONTROLS...................................................................................................................................3
4.4 OPERATING INSTRUCTIONS...........................................................................................................................3
4.4.1 Rules For Operating............................................................................................................................................3
4.4.2 Jack Instructions .................................................................................................................................................3
5.0 PACKAGING AND STORAGE.........................................................................................................................................6
5.1 PACKAGING REQUIREMENTS.........................................................................................................................6
5.2 HANDLING .........................................................................................................................................................6
5.3 STRAPPING .......................................................................................................................................................6
5.4 LABELING OF PACKAGING ..............................................................................................................................6
5.5 STORAGE ENVIRONMENT...............................................................................................................................6
5.6 STORAGE SPACE AND HANDLING FACILITIES .............................................................................................6
6.0 TRANSPORTATION.........................................................................................................................................................6
7.0 ASSEMBLY ......................................................................................................................................................................6
7.1 GENERAL INSTRUCTIONS...............................................................................................................................6
7.2 PRE-USE CHECKS............................................................................................................................................6
7.3 PERSONNEL REQUIREMENTS........................................................................................................................6
7.4 INSPECTION AND TEST PROCEDURES .........................................................................................................6
8.0 INSTALLATION................................................................................................................................................................7
9.0 MAINTENANCE................................................................................................................................................................7
9.1 GENERAL...........................................................................................................................................................7
9.2 MAINTENANCE SCHEDULE..............................................................................................................................7
9.2.1 Storage/Low Usage:............................................................................................................................................7
9.3 SERVICING JACK..............................................................................................................................................7
9.4 REMOVING AND SERVICING PUMP................................................................................................................7
9.5 JACK FUNCTION LOAD TEST...........................................................................................................................8
9.6 PNEUMATIC PUMP............................................................................................................................................8
10.0 TROUBLE SHOOTING.....................................................................................................................................................8
11.0 PROVISION OF SPARES.................................................................................................................................................8
12.0 PARTS LIST .....................................................................................................................................................................8
13.0 IN-SERVICE SUPPORT....................................................................................................................................................8
14.0 GUARANTEES/LIMITATION OF LIABILITY....................................................................................................................9
15.0 APPENDICES...................................................................................................................................................................9

Models: 02-0544C0110 & 02A0544C0110
5 Ton (4.5 Metric Ton) - Single Stage Jack
04/2014 | Rev. 01 Page | 1
This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval
voids all warranties and releases Tronair, Inc., it suppliers, distributors, employees, or financial institutions from any liability
from consequences that may occur. Only Tronair OEM replacement parts shall be used.
1.0 PRODUCT INFORMATION
1.1 DESCRIPTION
5 Ton Single Stage Jack
1.2 MODEL NUMBERS
Reference nameplate on unit
1.3 MANUFACTURED
TRONAIR, Inc. Telephone: [phone] or 800-426-6301
1 Air Cargo Pkwy East Fax: [phone]
Swanton, Ohio 43558 USA E-mail: [email protected]
Website: www.tronair.com
1.4 USAGE
The device is intended to lift an aircraft by its fuselage and/or main wing with other hydraulic jacks arranged by position and
quantity to provide proper balance, and in conjunction with the correct jack pad, whose maximum load on any one jack does
not exceed the rated capacity of the jack.
The jacks are not intended for metal forming, metal working, or any purpose other than that stated above.
2.0 SAFETY INFORMATION
2.1 USAGE AND SAFETY INFORMATION
To insure safe operations please read the following statements and understand their meaning. Also refer to your equipment
manufacturer’s manual for other important safety information. This manual contains safety precautions which are explained
below. Please read carefully.
WARNING! —Warning is used to indicate the presence of a hazard that can cause severe personal injury,
death, or substantial property damage if the warning notice is ignored.
CAUTION! —Caution is used to indicate the presence of a hazard that will or can cause minor personal injury
or property damage if the caution notice is ignored.
2.2 WARNING AND DANGER SIGNS
See labels on unit WARNING!
The ram locknuts are user operated safety devices. Failure to utilize these locknuts may result in personal
injury or death.
2.3 COMPONENT SAFETY FEATURES
Ram Locknut prevents lowering of the ram. The Ram Locknut must be lowered as the aircraft is being lifted. You MUST
keep locknut within 2 inches of stop while raising aircraft.
Hold To Run Air Valve requires the operator to hold the air lever to raise the ram using the air pump. Releasing the air
valve stops upward movement of the ram.
2.4 FUNCTIONAL SAFETY FEATURES
Pressure Relief Valve prevents overload during raising operations.
2.5 FEATURES FOR OPERATOR SAFETY
Hold To Run Air Valve
Cautions and Instruction Labels located on jack
Ram Locknut
2.6 ENVIRONMENTAL SAFETY FEATURES
The jack is non-polluting. See Appendices for Safety Data Sheet concerning the recommended hydraulic fluid
(MIL-PRF-5606).
2.7 NECESSARY PERSONAL PROTECTIVE EQUIPMENT
CAUTION!
Always wear safety glasses.

Models: 02-0544C0110 & 02A0544C0110
5 Ton (4.5 Metric Ton) - Single Stage Jack
04/2014 | Rev. 01 Page | 2
2.0 SAFETY INFORMATION (continued)
2.8 SAFETY GUIDELINES CAUTION!
Do not place hands on top of jack near ram locknuts while lowering jack. Pinch points exist between top of
jack and threads on ram.
1. NEVER put hands between the aircraft and the jack pad; as after aircraft has been lowered, struts may
have hung up.
2. NEVER align jack under aircraft by pounding on jack legs. Dented legs may lead to jack collapse.
3. ALWAYS lower ram locking nut(s) after jack is under load. Be sure ram nut(s) is seated fully after
jacking.
4. ALWAYS raise and lower jacks simultaneously so that aircraft remains level.
5. ALWAYS use a tail or nose stand, as applicable, for additional stability.
6. Stop operating hand pump or air pump when ram has reached its maximum stroke. Reference
maximum hydraulic extension in section 4.1 Operating Parameters.
WARNING!
The ram locknuts are user operated safety devices. Failure to utilize these locknuts may result in personal
injury or death.
2.9 CONDITIONS FOR SAFE USE
Use in a clean dry environment on a level surface.
Operate between -20C and 50C (-4F and 122F).
2.10 OPERATOR QUALIFICATIONS
This jack is intended to be used by the skilled and trained aircraft technician. The operator must be familiar with the jacking
procedures for the aircraft to be raised, and the operation of the jack.
Installation/Maintenance/Dismantling Qualifications: This jack is to be installed, maintained, and dismantled by qualified
technicians familiar with hydraulic systems.
2.11 ADDITIONAL SAFETY MEASURES
This jack must be used in accordance with this Operation and Safety Manual, and in accordance with the aircraft
manufacturer’s jacking procedures.
2.12 IN CASE OF HYDRAULIC FAILURE
Proper use of the ram locknuts will prevent lowering of the ram. To prevent unintentional descent ram locking nuts must be
kept within 2 inches of the stop while raising the jack.
3.0 TRAINING
Training of operating personnel is the responsibility of the employer. This jack must be used in accordance with aircraft
manufacturer’s instructions.
4.0 OPERATION
4.1 OPERATING PARAMETERS
1. The user shall work in accordance with this Operation and Safety Manual.
2. At no time shall personnel work under the raised load until it is secured by suitable means, i.e. ram locknut.
3. The employer of the operator shall provide for all necessary training and give information about pumping and translating
forces.
4. Operate between -20C and 50C (-4F and 122F).
4.2 NUMERICAL VALUES
Rated Capacity: 10,000 lbs (4,536 kg)
Minimum Closed Height: 44 in (111.76 cm)
Mechanical Extension: 10 in (25.4 cm)
Hydraulic Extension: 22 in (55.88 cm)
Maximum Height Obtainable: 76 in (193.04 cm)
Weight: 133 lbs (60.3 kg)
Pressure Relief Setting: 1950 + 195/-0 psig (1.34+13/-0 bar)
Noise level is 64 dB(A) at a distance of 120 in (304.8 cm) at an inlet pressure of 100 psi (6.9 bar)
4.0 Operation continued on following page.

Models: 02-0544C0110 & 02A0544C0110
5 Ton (4.5 Metric Ton) - Single Stage Jack
04/2014 | Rev. 01 Page | 3
4.0 OPERATION (continued)
4.3 OPERATOR CONTROLS
See Figure 4.3 Operator Controls
4.4 OPERATING INSTRUCTIONS
The user should be familiar with the following statements prior to using
the jack(s):
CAUTION!
1. NEVER put hands between the aircraft and the jack
pad; as after aircraft has been lowered, struts may
have hung up.
2. NEVER align jack under aircraft by pounding on jack
legs. Dented legs may lead to jack collapse.
3. ALWAYS lower ram locking nut(s) after jack is under
load. Be sure ram nut(s) is seated fully after jacking.
4. ALWAYS raise and lower jacks simultaneously so
that aircraft remains level.
5. ALWAYS use a tail or nose stand, as applicable, for
additional stability.
7. Stop operating hand pump or air pump when ram
has reached its maximum stroke. Reference
maximum hydraulic extension in section 4.1
Operating Parameters.
4.4.1 Rules For Operating
1. The user shall work in accordance with this Operation and Safety Manual.
2. At no time shall personnel work under the raised load until it is secured by suitable means, i.e. ram locknut.
3. The employer of the operator shall provide for all necessary training and give information about pumping and translating
forces.
4. Operate between -20C and 50C/-4F and 122F.
4.4.2 Jack Instructions
To Raise Aircraft:
1. Place jack on a hard, level surface.
2. Raise mechanical extension as close to aircraft jack pad as possible.
WARNING!
The locking pin MUST be placed in the ram protection ring groove and fully through the mechanical
extension.
The locking pin washer and ball lock MUST be placed outside the ram protection ring.
Visually inspect the jack prior to every use.
Do not place extra locking pins in any other hole on
the mechanical extension.
Insure mating surfaces to jack point are free of
debris and damage.
Under no conditions should the locking pin washer
or washer groove be inside the ram protection ring
groove.
Under no conditions should the locking pin’s ball
lock be inside the ram protection ring groove.
Never use the jack if the ram protection ring is not
installed.
Never use the locking pin without a locking pin
washer.
Never use a locking pin that has been damaged.
Never use a ram protection ring that has been
damaged or deformed.
Replace ram protection ring if it does not have a
radius groove for the locking pin.
Load test jacks annually
Only order replacement parts from Tronair.
Failure to comply could result in premature failure
below certified weight and could cause serious injury including death.
FIGURE 4.3 Operator Controls

Models: 02-0544C0110 & 02A0544C0110
5 Ton (4.5 Metric Ton) - Single Stage Jack
04/2014 | Rev. 01 Page | 4
4.4.2 Jack Instructions (continued) CORRECT PIN PLACEMENT
INCORRECT PIN PLACEMENTS
4.4.2 Jack instructions continued on following page.
Washer In
Ram Protection Ring
Ball Lock In
Ram Protection Ring
Washer On Top Of
Ram Protection Ring
Locking Pin Not In
Ram Protection Ring
and top Locking Pin
in Mechanical Extension
(use only one pin)

Models: 02-0544C0110 & 02A0544C0110
5 Ton (4.5 Metric Ton) - Single Stage Jack
04/2014 | Rev. 01 Page | 5
4.4.2 Jack Instructions (continued) RAM PROTECTION RING
RESULTS OF LOCKING PIN IN INCORRECT LOCATION
3. Close pump release valve by turning clockwise.
NOTE: Turning the pump release valve counter-clockwise lowers the jack. Turning the pump release valve clockwise
stops the jack’s descent, and allows it to be raised.
4. Operate the pump using the handle, or by holding the lever on the air valve (if equipped with an air pump).
5. Lower ram locknuts as aircraft is raised.
WARNING!
The ram locknuts are user operated safety devices. Failure to utilize these locknuts may result in
personal injury or death.
Do not place hands on top of jack near ram locknuts while lowering jack. Pinch points exist between
top of jack and threads on ram.
Always wear safety glasses.
Stop operating hand pump or air pump when ram has reached its maximum hydraulic extension.
To Lower Aircraft:
1. Lower all jacks simultaneously.
2. If ram locking nut(s) is tight, raise jack slightly to release nut(s).
3. Loosen pump release valve slightly to slowly lower aircraft. Raise locking nut(s) as jack ram(s) lower.
NOTE: When using jack during washing operations, completely cover top of jack near ram seal.
Unacceptable Condition
Acceptable Condition
Damage
and
Deformation
No
Deformation

Models: 02-0544C0110 & 02A0544C0110
5 Ton (4.5 Metric Ton) - Single Stage Jack
04/2014 | Rev. 01 Page | 6
5.0 PACKAGING AND STORAGE
5.1 PACKAGING REQUIREMENTS
Jacks are to be packaged as required to prevent damage to legs or hydraulic equipment during shipment.
5.2 HANDLING
Jacks can be rolled by hand on its casters.
5.3 STRAPPING
Jacks can be strapped down by suitable means to prevent unwanted movement during shipment.
5.4 LABELING OF PACKAGING
Packaging should be labeled DO NOT DROP.
5.5 STORAGE ENVIRONMENT
Store jacks between -20C and +50C/-4F and 122F.
Always store jack with ram all the way down.
Suitable for outdoor storage by using a full coverage waterproof tarp or canvas.
5.6 STORAGE SPACE AND HANDLING FACILITIES
Minimum Closed Height: 44 in (111.76 cm)
Mechanical Extension: 10 in (25.4 cm)
Hydraulic Extension: 22 in (55.88 cm)
Maximum Height Obtainable: 76 in (193.04 cm)
Weight: 133 lbs (60.3 kg)
6.0 TRANSPORTATION
Lifting can be accomplished by crane and strap thru top of tripod, or by fork truck under lower tripod support. Approximate
weight is 133 lbs (60.3 kg).
7.0 ASSEMBLY
This product is shipped completely assembled and tested and requires no further assembly before operation. The following
sections apply when servicing the unit.
7.1 GENERAL INSTRUCTIONS
1. This product should be assembled and/or repaired using good workmanship practices and proper tools. Bolts and elastic
stopnuts should be tightened to a torque not to exceed industry standards for Grade '5' bolts.
2. All replacement parts must be the same as or better than the original parts supplied.
3. Dispose of waste per federal and local laws and regulations.
4. No modifications are allowed that will adversely affect the jacks’ safety performance.
5. The pressure relief valve is not serviceable. It must be replaced as a unit.
6. Torque (3) 5/16 –18 socket head cap screw to 35 ft lbs (47 Nm). Reference Parts List Item 57.
7.2 PRE-USE CHECKS
1. Refer to the Illustrated Parts List to identify and ensure that all parts are present.
2. Generally check over unit to assure the tightness of all nuts, bolts and fittings.
3. With rams completely collapsed, check hydraulic fluid level.
Replenish with MIL-PRF-5606 fluid as required.
Fluid Level: 1.5 in (3.8 cm) below vent.
NOTE: Refer to fluid manufacturer’s (Appendix) Material Safety Data Sheet, and advisory for handling and disposal
of fluid.
7.3 PERSONNEL REQUIREMENTS
This jack is to be assembled by qualified technicians familiar with hydraulic systems.
7.4 INSPECTION AND TEST PROCEDURES
1. Ensure fluid level is within 1.5 inches (3.8 cm) from reservoir vent cap.
2. Raise ram to full stroke, and check for leaks.

Models: 02-0544C0110 & 02A0544C0110
5 Ton (4.5 Metric Ton) - Single Stage Jack
04/2014 | Rev. 01 Page | 7
8.0 INSTALLATION
Installation and commissioning requires connection of the air valve to an adequate air supply (Air Pump equipped Models
only).
8.1 AIR SUPPLY REQUIREMENTS
25 psi (1.72 bar) Minimum
40 psi (2.75 bar) Recommended
125 psi (8.60 bar) Maximum
9.0 MAINTENANCE
9.1 GENERAL
All maintenance and/or repair work should be done using good workmanship practices and proper tools.
The work area should be clean and free of dirt.
When O-rings and backup rings are removed, every effort should be made to avoid the contact of tools with the critical
surfaces of parts. Surface deformities could cause degradation of seals and failure.
It is good practice to replace both O-rings and backup rings once removed. Cut and damaged O-rings normally result in
fluid leakage.
If cylinder bore is found to be rusty, it may be honed to a maximum diameter of 2.629 in (66.78 mm) and a surface finish
of 16 micro inches. If pitting in the bore cannot be removed by this process, the jack cylinder must be replaced before the
jack can be returned to service.
At this time, flush old hydraulic fluid and dirt from overall system and replenish with new, clean hydraulic fluid.
When refilling the hydraulic system the characteristics of the hydraulic fluid used in the jack and the level of the hydraulic
fluid as it is noted on the jack shall be observed.
Jacks shall be maintained and repaired in accordance with the manufacturer’s instructions. Such maintenance and repair
shall be carried out by qualified persons.
No modifications shall be carried out which adversely affect the compliance of the jack with draft standard 2006/42/EC.
9.2 MAINTENANCE SCHEDULE
Check Fluid Level................................................................Each Use
Lubricate Casters................................................................3 Months
Cleaning..............................................................................Annually Or As Needed
Capacity Test (105%-110% of jack’s rated capacity) ..........Annually
NOTE: Wipe with soft cloth only, do no pressure wash or spray water directly at ram seal.
9.2.1 Storage/Low Usage:
If jack is unused for 90 days, raise ram to full hydraulic extension, spray ram with DoALL RPM, LPS or equivalent water
repellant, BUNA N compatible lubricant.
9.3 SERVICING JACK
To Disassemble Jack:
1. Remove mounting plate (Item 63) by unscrewing three socket head cap screws (Item 57).
2. Raise ram assembly (Item 59) to the point where it can be lifted from the jack cylinder.
To Re-assemble Jack:
Re-assemble in reverse order of above.
NOTES:
Dispose of hydraulic fluid per local and federal regulations.
To minimize air entrapment under the ram, raise the oil level in the cylinder to chamfer of the cylinder prior to
ram insertion.
Torque socket head cap screws (Item 57) to 35 ft-lbs (47 Nm)
9.4 REMOVING AND SERVICING PUMP
NOTE: If pump is found faulty, call the factory for replacement or replace seals as follows:
1. Review Appendix III HC-1753 Hand Pump Parts List.
2. Clamp suction (push on) hose and remove hose from pump.
3. Uncouple fitting of hydraulic hoses from pump.
4. Remove pump from jack.
5. Remove cotter pin from clevis pin.
6. Remove four (4) socket head cap screws.
7. Remove flanges.
8. Remove tube assembly.
9. Replace O-rings and backup ring. (See Appendix III for kits available.)
10. Re-assemble in reverse order.

Models: 02-0544C0110 & 02A0544C0110
5 Ton (4.5 Metric Ton) - Single Stage Jack
04/2014 | Rev. 01 Page | 8
9.0 MAINTENANCE (continued)
9.5 JACK FUNCTION LOAD TEST
NOTE: If function load testing is required:
1. Take all necessary precautions to prevent injury.
2. Always jack against a load and never against the jack itself.
3. Do not exceed a test load equal to the jack rated capacity plus 10%.
9.6 PNEUMATIC PUMP
See Appendix II Haskel Air Pump Manufacturer Data for complete parts list and repair information.
10.0 TROUBLE SHOOTING
TROUBLE
PROBABLE CAUSE
ACTION
Fluid leakage at pump piston
or pump body
Damaged backup ring, o-ring, piston or
pump body
Remove piston and pump body. Inspect for
damage. Replace defective part(s). Replace
removed o-ring and backup ring
External fluid leakage at
ram(s)
Damaged o-ring, backup ring or inner
cylinder wall
Remove ram(s) as a unit from cylinder. Inspect
parts. Replace o-ring and defective part(s)
Jack fails to lift rated load
Release valve not closed properly
Fully tighten release valve
Low fluid level
Fill to correct fluid level
Pressure relief valve improperly adjusted
Adjust or replace release valve
Leakage at inlet or outlet check ball
Inspect valve body for wear or replace valve
body and check balls
Vent screw closed
Open vent screw
Ram(s) will not support load
after manual or pneumatic
pump up
Leaking ram o-ring seals
Check for external leakage, if present replace
defective seal and back up ring
Leaking pressure check valve
Inspect valve body for wear or replace valve
body and check balls
Leaking pressure relief valve
Remove release valve, inspect ball and ball
seat in pump block. Replace effective part(s)
Ram(s) raise and fall with
each manual pump stroke
Release valve open
Fully tighten release valve
Inlet check valve not seated or sticking
Pump rapidly to dislodge or replace valve body
Pressure check valve not seated or sticking
Pump rapidly to dislodge or replace valve body
Jack fails to lower
Ram locknut not loosened
Raise jack ¼ inch and release locknut
Vent screw closed
Open vent screw
O-Ring (pinched or rolled)
Replace o-ring and back-up ring, clean up
cylinder wall of debris
11.0 PROVISION OF SPARES
Recommended Spares to be kept on hand:
K-1049 Kit, Ram Seal Replacement
K-1685 Kit, Repair Fluid Seal (Air Option only)
K-1686 Kit, Repair Air Seal (Air Option only)
K-3441 Kit, Pump Seal Replacement
Spare parts may be obtained from the manufacturer:
TRONAIR, Inc. Telephone: [phone] or 800-426-6301
1 Air Cargo Pkwy East Fax: [phone]
Swanton, Ohio 43558 USA E-mail: [email protected]
Website: www.tronair.com
12.0 PARTS LIST
When ordering Replacement Parts/Kits, please specify Model & Serial Number of your product.
13.0 IN-SERVICE SUPPORT
Contact Tronair for technical services and information.

Models: 02-0544C0110 & 02A0544C0110
5 Ton (4.5 Metric Ton) - Single Stage Jack
04/2014 | Rev. 01 Page | 9
14.0 GUARANTEES/LIMITATION OF LIABILITY
Tronair products are warranted to be free of manufacturing or material defects for a period of one year after shipment to the
original customer. This is solely limited to the repair or replacement of defective components. This warranty does not cover the
following items:
a) Parts required for normal maintenance
b) Parts covered by a component manufacturers warranty
c) Replacement parts have a 90-day warranty from date of shipment
If you have a problem that may require service, contact Tronair immediately. Do not attempt to repair or disassemble a product
without first contacting Tronair, any action may affect warranty coverage. When you contact Tronair be prepared to provide the
following information:
a) Product Model Number
b) Product Serial Number
c) Description of the problem
If warranty coverage is approved, either replacement parts will be sent or the product will have to be returned to Tronair for
repairs. If the product is to be returned, a Return Material Authorization (RMA) number will be issued for reference purposes
on any shipping documents. Failure to obtain a RMA in advance of returning an item will result in a service fee. A decision on
the extent of warranty coverage on returned products is reserved pending inspection at Tronair. Any shipments to Tronair must
be shipped freight prepaid. Freight costs on shipments to customers will be paid by Tronair on any warranty claims only. Any
unauthorized modification of the Tronair products or use of the Tronair products in violation of cautions and warnings in any
manual (including updates) or safety bulletins published or delivered by Tronair will immediately void any warranty, express or
implied.
The obligations of Tronair expressly stated herein are in lieu of all other warranties or conditions expressed or implied. Any
unauthorized modification of the Tronair products or use of the Tronair products in violations of cautions and
warnings in any manual (including updates) or safety bulletins published or delivered by Tronair will immediately
void any warranty, express or implied and Tronair disclaims any and all liability for injury (WITHOUT LIMITATION and
including DEATH), loss or damage arising from or relating to such misuse.
15.0 APPENDICES
APPENDIX I Hydraulic Schematic
APPENDIX II Haskel Air Pump Manufacturer Data
APPENDIX III HC-1948 Hand Pump Parts List
APPENDIX IV Declaration of Conformity
APPENDIX V Safety Data Sheet –MIL-PRF-5606 Hydraulic Fluid
APPENDIX VI Maintenance Schedule

Models: 02-0544C0110 & 02A0544C0110
5 Ton (4.5 Metric Ton) - Single Stage Jack
04/2014 | Rev. 01 Page | 10
Parts List
When ordering replacement parts/kits, please specify model, serial number and color of your unit.
Item
Part Number
Description
Qty
1
Z-1169-01
Weldment, Jack
1
2
V-1001
Label, Made in USA
1
3
V-1779
Label, Serial Number
1
4
V-1805
Label, ISO General Danger
1
5
V-1198-02
Label, Tronair
1
6
V-1775
Label, Pump Force
1
7
V-1776
Label, Down
1
8
H-1009-01
Assembly, Pump Handle
1
9
HJ-532-02
Pad, Jack
1
10
G-1203-1105
Jamnut, 5/8-18 Elastic
3
11
G-1250-1100N
Flatwasher, 5/8 Narrow
3
12
H-1128-02
Spring
3
13
G-1250-1100W
Flatwasher, 5/8 Wide
3
14
U-1053
Caster, Stem
3

Models: 02-0544C0110 & 02A0544C0110
5 Ton (4.5 Metric Ton) - Single Stage Jack
04/2014 | Rev. 01 Page | 11
Parts List
When ordering replacement parts/kits, please specify model, serial number and color of your unit.
Item
Part Number
Description
Qty
16
TF-1043-03*15.0
Assembly, Hose, 15" long
1
15
N-2788-02-S-B
Elbow, 90Male, SAE #6 x ¼ Hose
1
17
N-2001-08-S-B
Elbow, Straight Thread, SAE #6 x 3/8-37JIC
1
18
HC-1948
Pump, Hydraulic Hand
1
19
G-1251-1070R
Lockwasher, 3/8 Regular
2
20
G-1100-107010
Bolt, Hex Head, Grade 5, 3/8-16 x 1" long
2
21
N-2016-05-S
Tee, Run, Swivel Nut, SAE #6 JIC
1
22
N-2004-06-S
Elbow, 3/8 JIC x ¼ NPT
1
27
TF-1047-01*08.0
Hose, ¼ Gray x 8" long
1
Not Shown
H-1516-08
Clamp, 2 Ear Hose
2
Not Shown
N-2066-06-S-B
Plug, O-Ring Hex, SAE #6
1

Models: 02-0544C0110 & 02A0544C0110
5 Ton (4.5 Metric Ton) - Single Stage Jack
04/2014 | Rev. 01 Page | 12
Parts List
When ordering replacement parts/kits, please specify model, serial number and color of your unit.
Item
Part Number
Description
Qty
24
N-2789-01-S-B
Connector, Straight Male, ¼ Hose x SAE #4
1
25
N-2740-04-S-B
Tee, Male Branch, SAE #4
1
26
N-2791-01-S-B
Connector, 45º Male, ¼ Hose, SAE #4
1
K-1061-04
Kit, Reservoir Replacement; consists of:
23
N-2653-01-S-B
Elbow, 90Male, ¼ Hose x SAE #4
1
27
TF-1047-01*09.0
Hose, ¼ Gray x 9” long
1
28
H-1045
Breather
1
29
V-1102
Label, Use MIL-PRF-5606
1
30
V-1016
Label, Capacity 10,000 lbs
1
31
V-1819
Label, Hydraulic Jack Caution
1
32
V-1820
Label, Hydraulic Jack Instruction
1
33
HC-2328
Reservoir, Translucent
1
34
G-1100-105006
Bolt, Hex Head, Grade 5, ¼ - 20 x ¾ long
3
35
G-1250-1050N
Flatwasher, ¼ Narrow
3
Not Shown
H-1516-08
Clamp, 2 Ear Hose
1

Models: 02-0544C0110 & 02A0544C0110
5 Ton (4.5 Metric Ton) - Single Stage Jack
04/2014 | Rev. 01 Page | 13
Parts List
When ordering replacement parts/kits, please specify model, serial number and color of your unit.
Item
Part Number
Description
Qty
21
K-3333
Assembly, Blowgun
1
47
H-1536-19
Cap, Plug
1
51
K-1685
Haskel Repair Fluid Seal Kit Ref. Appendix II
52
K-1686
Haskel Repair Air Seal Kit Ref. Appendix II
53
50866
Haskel Seal Lubricant Ref. Appendix II
Z-4621
Assembly, Air Pump; consists of:
36
G-1202-1055
Stopnut, ¼-28 Elastic
4
37
G-1250-1050N
Flatwasher, ¼ Narrow
8
38
TF-1047-01*06.5
Hose, ¼ Gray x 6 ½" long
1
39
J-3415-01
Bracket, Air Pump
1
40
N-2210-04-S
Reducer, 3/8 NPT x 1/8NPT
1
41
N-2410-01
Elbow, 90Male, ¼ Hose x 1/8NPT
1
42
H-1174
Pump, Air
1
43
N-2009-08-S
Connector, Male, 3/8-37JIC x ¼ NPT
1
44
TF-1043-03*15.0
Assembly, Hose
1
45
G-1100-105510
Bolt, Hex Head, Grade 5, ¼-28 x 1" long
4
46
H-1173
Plug, Valve
1
48
G-1100-106512
Bolt, Hex Head, Grade 5, 5/16 -24 x 1¼" long
2
49
G-1250-1060N
Flatwasher, 5/16 Narrow
4
50
G-1202-1065
Stopnut, 5/16 -24 Elastic
2

Models: 02-0544C0110 & 02A0544C0110
5 Ton (4.5 Metric Ton) - Single Stage Jack
04/2014 | Rev. 01 Page | 14
Parts List
When ordering replacement parts/kits, please specify model, serial number and color of your unit.
Item
Part Number
Description
Qty
54
HJ-532-01
Pad, Jack
1
55
HJ-526-05
Extension
1
56
HJ-536
Ring, Protection
1
57
G-1151-106205
Screw, Socket Head Cap, 5/16 -18 x 5/8" long
3
59
HJ-522-03
Assembly, Ram (includes Seals)
1
60
G-1307-0418
Pin, ¼" diameter x 1.8" long
1
61
G-1318-0825
Pin, ½" diameter x 2.5" long “D”
1
62
H-2334
Locknut
1
63
HJ-513
Plate, Mounting
1
K-1049
Kit, Ram Seal Replacement; consists of:
58
HJ-512
Ring, Guide
1
64
HC-2021-01
Ring, Backup
1
65
HC-2000-331
O-ring
1

APPENDIX I
Hydraulic Schematic