Tronair 02-1036C0111 Installation and operating instructions

Operation & Service Manual
TECHNICAL MANUAL
Models:
02-1036C0111 02A1036C0111
02B1036C0111 02C1036C0111
10 Ton (9 Metric Ton)
Single Stage Jack
09/2006 - Rev. 03
Includes Illustrated Parts Lists
Tronair, Inc.
1740 Eber Road
Holland, Ohio 43528-9794
USA
Telephone: [phone] • 800-426-6301
Fax: [phone]
Web Site: www.tronair.com E-mail: [e-mail]

Models: 02-1036C0111, 02A1036C0111, 02B1036C0111, 02C1036C0111
10 Ton (9 Metric Ton)
Single Stage Jack
09/2006 - Rev. 03
TABLE OF CONTENTS
PAGE
1.0 Product Information...........................................................................................................................................1
1.1 Usage......................................................................................................................................................1
1.2 List Of Drawings......................................................................................................................................1
2.0 Safety Information .............................................................................................................................................1
2.1 Alarm And Warning Systems..................................................................................................................1
2.2 Warning And Danger Signs ....................................................................................................................1
2.3 Component Safety Features...................................................................................................................1
2.4 Functional Safety Features.....................................................................................................................1
2.5 Features For Operator Safety.................................................................................................................1
2.6 Environmental Safety Features...............................................................................................................2
2.7 Protection Systems.................................................................................................................................2
2.8 Closed Circuits........................................................................................................................................2
2.9 Interlocking..............................................................................................................................................2
2.10 Necessary Personal Protective Equipment.............................................................................................2
2.11 Safety Guidelines....................................................................................................................................2
2.12 Conditions For Safe Use.........................................................................................................................2
2.13 Operator Qualifications ...........................................................................................................................2
2.14 Additional Safety Measures ....................................................................................................................3
2.15 In Case Of Hydraulic Line Failure...........................................................................................................3
3.0 Packaging And Storage.....................................................................................................................................3
3.1 Packaging Requirements........................................................................................................................3
3.2 Handling..................................................................................................................................................3
3.3 Strapping.................................................................................................................................................3
3.4 Packaging Protection..............................................................................................................................3
3.5 Labeling Of Packaging............................................................................................................................3
3.6 Storage Compatibility..............................................................................................................................3
3.7 Storage Environment ..............................................................................................................................3
3.8 Storage Space And Handling Facilities...................................................................................................3
4.0 Transportation ...................................................................................................................................................4
5.0 Assembly...........................................................................................................................................................4
5.1 General Instructions................................................................................................................................4
5.2 Pre-Use Checks......................................................................................................................................4
5.3 Personnel Requirements.........................................................................................................................4
5.4 Inspection And Test Procedures.............................................................................................................4
6.0 Installation .........................................................................................................................................................4
7.0 Operation...........................................................................................................................................................5
7.1 Operating Parameters.............................................................................................................................5
7.2 Numerical Values....................................................................................................................................5
7.3 Operator Controls....................................................................................................................................5
7.4 Operating Instructions.............................................................................................................................5
7.4.1 Rules For Operating: ..................................................................................................................6
7.4.2 Jack Instructions.........................................................................................................................6
8.0 Training..............................................................................................................................................................8
9.0 Maintenance......................................................................................................................................................8
9.1 General ...................................................................................................................................................8
9.2 Maintenance Schedule............................................................................................................................8
9.2.1 Storage/Low Usage:...................................................................................................................9
9.3 Servicing Jack.........................................................................................................................................9
9.4 Removing And Servicing Pump..............................................................................................................9
9.5 Jack Function Load Test.........................................................................................................................9
9.6 Pneumatic Pump.....................................................................................................................................9
10.0 Trouble Shooting.............................................................................................................................................10

Models: 02-1036C0111, 02A1036C0111, 02B1036C0111, 02C1036C0111
10 Ton (9 Metric Ton)
Single Stage Jack
09/2006 - Rev. 03
11.0 Provision Of Spares.........................................................................................................................................10
12.0 In-Service Support...........................................................................................................................................11
13.0 Guarantees......................................................................................................................................................11
14.0 Appendices......................................................................................................................................................11
APPENDIX I Hydraulic Schematic
APPENDIX II Haskel Air Pump Manufacturer Data
APPENDIX III HC-1963 Hand Pump Parts List
APPENDIX IV Declaration of Conformity
APPENDIX V Material Safety Data Sheet – MIL-H-5606A Hydraulic Fluid

Models: 02-1036C0111, 02A1036C0111, 02B1036C0111, 02C1036C0111
10 Ton (9 Metric Ton)
Single Stage Jack
09/2006 - Rev. 03
Revision Date Text Affected
02 12/2004 pg 6 7.4.2 added warning and illustrations
03 09/2006 Major Revision

Models: 02-1036C0111, 02A1036C0111, 02B1036C0111, 02C1036C0111
10 Ton (9 Metric Ton)
Single Stage Jack
09/2006 - Rev. 03
- 1 -
This product can not be modified without the written approval of Tronair, Inc. Any modifications done without
written approval voids all warranties and releases Tronair, Inc., it suppliers, distributors, employees, or financial
institutions from any liability from consequences that may occur.
1.0 PRODUCT INFORMATION
Name of Equipment: 10 TON SINGLE STAGE JACK
MODEL NUMBERS
02-1036C0111 (Standard)
02A1036C0111 (with Air Pump Option)
02B1036C0111 (with Air Pump Option & Spring Loaded Casters
02C1036C0111 (with Spring Loaded Casters)
See Nameplate for Serial Number
Manufactured by TRONAIR, INC. South 1740 Eber Rd., Holland, OH 43528-9794 USA
1.1 USAGE
The device is intended to lift an aircraft by its fuselage and/or main wing with other hydraulic jacks
arranged by position and quantity to provide proper balance, and in conjunction with the correct jack
pad, whose maximum load on any one jack does not exceed the rated capacity of the jack.
The jacks are not intended for metal forming, metal working, or any purpose other than that stated
above.
1.2 LIST OF DRAWINGS
Reference Parts List and Illustrations, Pages 12 to 16.
2.0 SAFETY INFORMATION
2.1 ALARM AND WARNING SYSTEMS
None.
2.2 WARNING AND DANGER SIGNS
See labels on unit.
WARNING!
The ram locknuts are user operated safety devices. Failure to utilize these locknuts may result
in personal injury or death.
2.3 COMPONENT SAFETY FEATURES
• Ram Locknut prevents lowering of the ram. The Ram Locknut must be lowered as the aircraft is
being lifted.
• Hold-to-Run Air Valve requires the operator to hold the air valve lever to raise the ram using the
air pump. Releasing the air valve lever stops upward movement of the ram.
2.4 FUNCTIONAL SAFETY FEATURES
Pressure Relief Valve prevents overload during raising operations.
2.5 FEATURES FOR OPERATOR SAFETY
• Hold-to-Run Air Valve
• Cautions and Instruction Labels located on jack
• Ram Locknut
2.0 Safety Information continued on following page.

Models: 02-1036C0111, 02A1036C0111, 02B1036C0111, 02C1036C0111
10 Ton (9 Metric Ton)
Single Stage Jack
09/2006 - Rev. 03
- 2 -
2.0 SAFETY INFORMATION (continued)
2.6 ENVIRONMENTAL SAFETY FEATURES
The jack is non-polluting. See Appendix V Material Safety Data Sheet for the recommended hydraulic
fluid (MIL-H-5606).
2.7 PROTECTION SYSTEMS
None.
2.8 CLOSED CIRCUITS
None.
2.9 INTERLOCKING
None.
2.10 NECESSARY PERSONAL PROTECTIVE EQUIPMENT
CAUTION!
Always wear safety glasses.
2.11 SAFETY GUIDELINES
CAUTION!
Do not place hands on top of jack near ram locknuts while lowering jack. Pinch points exist
between top of jack and threads on ram.
1. NEVER put hands between the aircraft and the jack pad; as after aircraft has been lowered,
struts may have hung up.
2. NEVER align jack under aircraft by pounding on jack legs. Dented legs may lead to jack
collapse.
3. ALWAYS lower ram locking nut(s) after jack is under load. Be sure ram nut(s) is seated
fully after jacking.
4. ALWAYS raise and lower jacks simultaneously so that aircraft remains level.
5. ALWAYS use a tail or nose stand, as applicable, for additional stability.
WARNING!
The ram locknuts are user operated safety devices. Failure to utilize these locknuts may result
in personal injury or death.
2.12 CONDITIONS FOR SAFE USE
• Use in a clean dry environment on a level surface.
• Operate between -20°C and 50°C (-4°F and 122°F).
2.13 OPERATOR QUALIFICATIONS
This jack is intended to be used by the skilled and trained aircraft technician. The operator must be
familiar with the jacking procedures for the aircraft to be raised, and the operation of the jack.
Installation/Maintenance/Dismantling Qualifications: This jack is to be installed, maintained, and
dismantled by qualified technicians familiar with hydraulic systems.

Models: 02-1036C0111, 02A1036C0111, 02B1036C0111, 02C1036C0111
10 Ton (9 Metric Ton)
Single Stage Jack
09/2006 - Rev. 03
- 3 -
2.0 SAFETY INFORMATION (continued)
2.14 ADDITIONAL SAFETY MEASURES
This jack must be used in accordance with this technical manual, and in accordance with the aircraft
manufacturer’s jacking procedures.
2.15 IN CASE OF HYDRAULIC LINE FAILURE
The velocity fuse will prevent lowering of the ram. To reset the velocity fuse, repair the hydraulic line,
then pump the hand pump until the ram begins to rise. This will reset the velocity fuse, and the jack
can be lowered.
3.0 PACKAGING AND STORAGE
3.1 PACKAGING REQUIREMENTS
Jacks are to be packaged as required to prevent damage to legs or hydraulic equipment during
shipment.
3.2 HANDLING
Jacks can be rolled by hand on its casters.
3.3 STRAPPING
Jacks can be strapped down by suitable means to prevent unwanted movement during shipment.
3.4 PACKAGING PROTECTION
No special packaging material for cushioning or suspension is required.
3.5 LABELING OF PACKAGING
Packaging should be labeled DO NOT DROP.
3.6 STORAGE COMPATIBILITY
No special considerations.
3.7 STORAGE ENVIRONMENT
• Store jacks between -20°C and +50°C/-4°F and 122°F.
• Always store jack with ram all the way down.
• Suitable for outdoor storage by using a full coverage waterproof tarp or canvas.
3.8 STORAGE SPACE AND HANDLING FACILITIES
• Minimum Closed Height: 36 in (91.44 cm)
• Mechanical Extension: 14 in (35.56 cm)
• Hydraulic Extension: 20.25 in (51.43 cm)
• Maximum Height Obtainable: 70.25 in (178.43 cm)
• Weight: 185 lbs (83.9 kg)

Models: 02-1036C0111, 02A1036C0111, 02B1036C0111, 02C1036C0111
10 Ton (9 Metric Ton)
Single Stage Jack
09/2006 - Rev. 03
- 4 -
4.0 TRANSPORTATION
Lifting can be accomplished by crane and strap thru top of tripod, or by fork truck under lower tripod support.
Approximate weight is 185 lbs (83.9 kg).
5.0 ASSEMBLY
This product is shipped completely assembled and tested and requires no further assembly before
operation. The following sections apply when servicing the unit.
5.1 GENERAL INSTRUCTIONS
1. This product should be assembled and/or repaired using good workmanship practices
and proper tools. Bolts and elastic stopnuts should be tightened to a torque not to exceed
industry standards for Grade '5' bolts.
2. All replacement parts must be the same as or better than the original parts supplied.
3. Dispose of waste per federal and local laws and regulations.
4. No modifications are allowed that will adversely affect the jacks safety performance.
5. The pressure relief valve is not serviceable. It must be replaced as a unit.
5.2 PRE-USE CHECKS
1. Refer to the Illustrated Parts List beginning on Page 12 to identify and ensure that all
parts are present.
2. Generally check over unit to assure the tightness of all nuts, bolts and fittings.
3. With rams completely collapsed, check hydraulic fluid level.
• Replenish with MIL-H-5606 fluid as required.
• Fluid Level: 1.5 inches (3.8 cm) below vent.
NOTE: Refer to fluid manufacturer’s (Appendix V) Material Safety Data Sheet, and advisory
for handling and disposal of fluid.
5.3 PERSONNEL REQUIREMENTS
This jack is to be assembled by qualified technicians familiar with hydraulic systems.
5.4 INSPECTION AND TEST PROCEDURES
1. Ensure fluid level is within 1.5 inches (3.8 cm) from reservoir vent cap.
2. Raise ram to full stroke, and check for leaks.
3. Ensure velocity fuse is attached to cylinder port, and not leaking.
6.0 INSTALLATION
Installation and commissioning requires connection of the hold to run air valve to an adequate air supply (Air
Pump Equipped Models Only).
6.1 AIR SUPPLY REQUIREMENTS
• 25 psi (1.72 bar) Minimum
• 40 psi (2.75 bar) Recommended
• 125 psi (8.60 bar) Maximum

Models: 02-1036C0111, 02A1036C0111, 02B1036C0111, 02C1036C0111
10 Ton (9 Metric Ton)
Single Stage Jack
09/2006 - Rev. 03
- 5 -
7.0 OPERATION
7.1 OPERATING PARAMETERS
1. The user shall work in accordance with the Operator Manual.
2. At no time shall personnel work under the raised load until it is secured by suitable
means, i.e. ram locknut.
3. The employer of the operator shall provide for all necessary training and give information
about pumping and translating forces.
4. Operate between -20°C and 50°C (-4°F and 122°F).
7.2 NUMERICAL VALUES
• Rated Capacity: 20,000 lbs (9,072 kg)
• Minimum Closed Height: 36 in (91.44 cm)
• Mechanical Extension: 14 in (35.56 cm)
• Hydraulic Extension: 20.25 in (51.43 cm)
• Maximum Height Obtainable: 70.25 in (178.43 cm)
• Weight: 185 lbs (83.9 kg)
• Pressure Relief Setting: 2500 + 250/-0 psig ( 172 +17/-0 bars)
• Noise level is 64 dB(A) at a distance of 120 in (304.8 cm) at an inlet pressure of 100 psi (6.9
bar).
7.3 OPERATOR CONTROLS
See Figure 7.3
7.4 OPERATING INSTRUCTIONS
The user should be familiar with the
following statements prior to using the
jack(s): CAUTION!
1. NEVER put hands between the
aircraft and the jack pad; as after
aircraft has been lowered, struts
may have hung up.
2. NEVER align jack under aircraft by
pounding on jack legs. Dented legs
may lead to jack collapse.
3. ALWAYS lower ram locking nut(s)
after jack is under load. Be sure ram
nut(s) is seated fully after jacking.
4. ALWAYS raise and lower jacks simultaneously so that aircraft remains level.
5. ALWAYS use a tail or nose stand, as applicable, for additional stability.
7.4 Operating instructions continued on following page.
FIGURE 7.3 – Operator Controls

Models: 02-1036C0111, 02A1036C0111, 02B1036C0111, 02C1036C0111
10 Ton (9 Metric Ton)
Single Stage Jack
09/2006 - Rev. 03
- 6 -
7.4 OPERATING INSTRUCTIONS (continued)
7.4.1 Rules For Operating:
1. The user shall work in accordance with the Operator and/or Technical Manuals.
2. At no time shall personnel work under the raised load until it is secured by
suitable means, i.e. ram locknut.
3. The employer of the operator shall provide for all necessary training and give
information about pumping and translating forces.
4. Operate between -20°C and 50°C/-4°F and 122°F.
7.4.2 Jack Instructions
To Raise Aircraft:
1. Place jack on a hard, level surface.
2. Raise mechanical extension as close to aircraft jack pad as possible.
WARNING!
The locking pin MUST be placed in the ram protection ring groove and fully through the
mechanical extension.
The locking pin washer and ball lock MUST be placed outside the ram protection ring.
• Do not place extra locking pins in
any other hole on the mechanical
extension.
• Insure mating surfaces to jack
point are free of debris and
damage.
• Under no conditions should the
locking pin washer or washer
groove be inside the ram
protection ring groove.
• Under no conditions should the
locking pin’s ball lock be inside
the ram protection ring groove.
• Never use the jack if the ram
protection ring is not installed.
• Never use the locking pin without
a locking pin washer.
• Never use a locking pin that has
been damaged.
• Never use a ram protection ring that has been damaged or deformed.
• Failure to comply could result in premature failure below certified weight and could cause
serious injury including death.
JACKING POINT
SURFACE
MECHANICAL EXTENSION
LOCKING PIN WASHER
AND WASHER GROOVE
LOCKING PIN
BALL LOCK
RAM PROTECTION
RING GROOVE
RAM PROTECTION RING

Models: 02-1036C0111, 02A1036C0111, 02B1036C0111, 02C1036C0111
10 Ton (9 Metric Ton)
Single Stage Jack
09/2006 - Rev. 03
- 7 -
7.4.2 Jack Instructions (continued)
3. Close pump release valve by turning clockwise.
NOTE: Turning the pump release valve counter-clockwise lowers the jack. Turning the pump
release valve clockwise stops the jacks descent, and allows it to be raised.
4. Operate the pump using the handle, or by holding the lever on the air valve if
equipped with an air pump.
5. Lower ram locknuts as aircraft is raised.
7.4.2 Jack instructions continued on following page.
LOCKING PIN WASHER
AND WASHER GROOVE
LOCKING PIN
RAM PROTECTION RING
INCORRECT PIN
PLACEMENT
MECHANICAL EXTENSION
BALL LOCK
LOCKING PIN WASHER
AND WASHER GROOVE
LOCKING PIN
RAM PROTECTION RING
INCORRECT PIN
PLACEMENT
MECHANICAL EXTENSION
BALL LOCK
LOCKING PIN WASHER
AND WASHER GROOVE
LOCKING PIN
RAM PROTECTION RING
CORRECT PIN
PLACEMENT
MECHANICAL EXTENSION
BALL LOCK
AREAS TO BE FREE
OF INDENTATIONS
RAM PROTECTION RING

Models: 02-1036C0111, 02A1036C0111, 02B1036C0111, 02C1036C0111
10 Ton (9 Metric Ton)
Single Stage Jack
09/2006 - Rev. 03
- 8 -
7.4.2 Jack Instructions (continued)
WARNING!
• The ram locknuts are user operated safety devices. Failure to utilize these locknuts may
result in personal injury or death.
• Do not place hands on top of jack near ram locknuts while lowering jack. Pinch points
exist between top of jack and threads on ram.
• Always wear safety glasses.
To Lower Aircraft:
1. Lower all jacks simultaneously.
2. If ram locking nut(s) is tight, raise jack slightly to release nut(s).
3. Loosen pump release valve slightly to slowly lower aircraft. Raise locking nut(s)
as jack ram(s) lower.
NOTE: When using jack during washing operations, completely cover top of jack near ram
seal.
8.0 TRAINING
Training of operating personnel is the responsibility of the employer. This jack must be used in accordance
with aircraft manufacturer’s instructions.
9.0 MAINTENANCE
9.1 GENERAL
• All maintenance and/or repair work should be done using good workmanship practices and
proper tools.
• The work area should be clean and free of dirt.
• When O-rings and backup rings are removed, every effort should be made to avoid the contact of
tools with the critical surfaces of parts. Surface deformities could cause degradation of seals and
failure.
• It is good practice to replace both O-rings and back-up rings once removed. Cut and damaged O-
rings normally result in fluid leakage.
• If cylinder bore is found to be rusty, it may be honed to a maximum diameter of 3.257 inches
(82.73 mm) and a surface finish of 16 micro inches. If pitting in the bore cannot be removed by
this process, the jack cylinder must be replaced before the jack can be returned to service.
• At this time, flush old hydraulic fluid and dirt from overall system and replenish with new, clean
hydraulic fluid.
• When refilling the hydraulic system the characteristics of the hydraulic fluid used in the jack and
the level of the hydraulic fluid as it is noted on the jack shall be observed.
• Jacks shall be maintained and repaired in accordance with the manufacturers instructions. Such
maintenance and repair shall be carried out by qualified persons.
• No modifications shall be carried out which adversely affect the compliance of the jack with draft
standard 98/37/EC.
9.2 MAINTENANCE SCHEDULE
Check Fluid Level.........................................................................................................Each Use
Lubricate Casters..........................................................................................................3 Months
Cleaning.................................................................................................Annually Or As Needed
NOTE: Wipe with soft cloth only, do no pressure wash or spray water directly at ram seal.

Models: 02-1036C0111, 02A1036C0111, 02B1036C0111, 02C1036C0111
10 Ton (9 Metric Ton)
Single Stage Jack
09/2006 - Rev. 03
- 9 -
9.2 MAINTENANCE SCHEDULE (continued)
9.2.1 Storage/Low Usage:
If jack is unused for 90 days, raise ram to full hydraulic extension, spray ram with
DoALL RPM, LPS or equivalent water repellant, BUNA N compatible lubricant.
9.3 SERVICING JACK
To Disassemble Jack:
1. Remove mounting plate (Item 45) by unscrewing four socket head cap screws (Item 44).
2. Raise ram assembly (Item 47) to the point where it can be lifted from the jack cylinder.
To Re-assemble Jack:
1. Re-assemble in reverse order of above.
NOTES:
⎯ Dispose of hydraulic fluid per local and federal regulations.
⎯ To minimize air entrapment under the ram, raise the oil level in the cylinder to chamfer
of the cylinder prior to ram insertion.
⎯ Torque four (4) socket head cap screws (Item 44) to 44 ft-lbs (60Nm)
9.4 REMOVING AND SERVICING PUMP
NOTE: If pump is found faulty, call the factory for replacement or replace seals as follows:
1. Review Appendix III HC-1963 Hand Pump Parts List.
2. Clamp suction (push on) hose and remove hose from pump.
3. Uncouple fitting of hydraulic hoses from pump.
4. Remove pump from jack.
5. Remove cotter pin from clevis pin.
6. Remove four (4) socket head cap screws.
7. Remove flanges.
8. Remove tube assembly.
9. Replace O-rings and backup ring. (See Appendix III for kits available.)
10. Re-assemble in reverse order.
9.5 JACK FUNCTION LOAD TEST
NOTE: If function load testing is required:
1. Take all necessary precautions to prevent injury.
2. Always jack against a load and never against the jack itself.
3. Do not exceed a test load equal to the jack rated capacity plus 10%.
9.6 PNEUMATIC PUMP
See Appendix II Haskel Air Pump Manufacturer Data for complete parts list and repair information.

Models: 02-1036C0111, 02A1036C0111, 02B1036C0111, 02C1036C0111
10 Ton (9 Metric Ton)
Single Stage Jack
09/2006 - Rev. 03
- 10 -
10.0 TROUBLE SHOOTING
RAM WILL NOT RISE OR RISES ERRATICALLY
PROBABLE CAUSE CORRECTIVE ACTION
High pressure leaks (at joint, plugs or tubing) Re-tighten or repair
Leaky discharge check valve Open release valve. Pump rapidly to dislodge.
Or repair pump.
Leaky ram O-ring packing Replace packing
Leaky release valve Tighten release valve
Leaky pump O-ring packing Repair pump
Lack of oil Refill reservoir with oil (MIL-H-5606).
Check system for leaks.
Sticking inlet check valve Open release valve. Pump rapidly to dislodge.
Or repair pump.
Air in hydraulic system Bleed system. With rams fully retracted, open release
valve. Pump rapidly and close release valve.
JACK WILL NOT LOWER
PROBABLE CAUSE CORRECTIVE ACTION
Ram lock nut not loosened Rotate nut as ram is lowered
Broken pump release valve Repair pump
Bent ram Replace suspected ram assembly
O-ring (Pinched or rolled)
Replace packing
(See Replacement Kits List
− K-1030 Kit)
Check cylinder and rams for rust and pitting on inside
diameter walls.
(See section 9.0 Maintenance/General)
11.0 PROVISION OF SPARES
Recommended Spares to be kept on hand:
K-1050 Kit, Ram Seal Replacement
K-1685 Kit, Repair Fluid Seal (Air Option only)
K-1686 Kit, Repair Air Seal (Air Option only)
K-3441 Kit, Pump Seal Replacement
Spare parts may be obtained from the manufacturer:
TRONAIR, INC.
1740 Eber Road
Holland, Ohio 43528-9794 USA
Telephone: [phone] or 800-426-6301
Fax: [phone]
email: [email protected]

Models: 02-1036C0111, 02A1036C0111, 02B1036C0111, 02C1036C0111
10 Ton (9 Metric Ton)
Single Stage Jack
09/2006 - Rev. 03
- 11 -
12.0 IN-SERVICE SUPPORT
Contact Tronair for technical services and information.
13.0 GUARANTEES
Tronair products are warranted to be free of manufacturing or material defects for a period of one year after
shipment to the original customer. This is solely limited to the repair or replacement of defective
components. This warranty does not cover the following items:
a) Parts required for normal maintenance
b) Parts covered by a component manufacturers warranty
c) Replacement parts have a 90-day warranty from date of shipment
If you have a problem that may require service, contact Tronair immediately. Do not attempt to repair or
disassemble a product without first contacting Tronair, any action may affect warranty coverage. When you
contact Tronair be prepared to provide the following information:
a) Product Model Number
b) Product Serial Number
c) Description of the problem
If warranty coverage is approved, either replacement parts will be sent or the product will have to be
returned to Tronair for repairs. If the product is to be returned, a Return Material Authorization (RMA)
number will be issued for reference purposes on any shipping documents. Failure to obtain a RMA in
advance of returning an item will result in a service fee. A decision on the extent of warranty coverage on
returned products is reserved pending inspection at Tronair. Any shipments to Tronair must be shipped
freight prepaid. Freight costs on shipments to customers will be paid by Tronair on any warranty claims only.
14.0 APPENDICES
APPENDIX I Hydraulic Schematic
APPENDIX II Haskel Air Pump Manufacturer Data
APPENDIX III HC-1963 Hand Pump Parts List
APPENDIX IV Declaration of Conformity
APPENDIX V Material Safety Data Sheet – MIL-H-5606A Hydraulic Fluid

Models: 02-1036C0111, 02A1036C0111, 02B1036C0111, 02C1036C0111
10 Ton (9 Metric Ton)
Single Stage Jack
09/2006 - Rev. 03
- 12 -
Parts List
** When ordering Replacement Parts, please specify Model and Serial Number of your Unit.**
Reference Parts List Illustrations on Pages 14 - 16.
REPLACEMENT PARTS
ITEM PART NUMBER DESCRIPTION QTY
2...................H-1009-01 ........................... Assembly, Handle ........................................................................1
3...................G-1203-1095....................... Jamnut, 1/2-20 Elastic..................................................................2
4...................U-1002 ................................ Wheel ...........................................................................................2
5...................G-1100-109526................... Bolt, Hex Head, Grade 5, 1/2-20 x 2-3/4" long.............................2
7...................TF-1043-06*18.0................. Assembly, Hose............................................................................1
6...................N-2788-02-S-B.................... Elbow, 90°Male, SAE #6 x ¼ Hose.............................................1
8...................N-2001-08-S-B.................... Elbow, Straight Thread, SAE #6 x 3/8-37°JIC.............................1
9...................HC-1963.............................. Pump, Hand..................................................................................1
10...................N-2001-08-S-B.................... Elbow, Straight Thread, SAE #6 x 3/8-37°JIC.............................1
11...................G-1251-1070R .................... Lockwasher, 3/8 Regular..............................................................2
12...................G-1100-107010...................Bolt, Hex Head, Grade 5, 3/8-16 x 1" long...................................2
17...................TF-1047-01*09.0................. Hose, 1/4" I.D. Gray .....................................................................1
15...................N-2412-04 ........................... Connector, Straight Male, 1/8 NPT ..............................................2
16...................N-2208-01-S........................ Tee, Male Branch, 1/8 NPT..........................................................1
18...................H-1045 ................................ Breather........................................................................................1
19...................Z-1539-02-01 ...................... Weldment, Reservoir....................................................................1
20...................G-1202-1050....................... Stopnut, 1/4-20 Elastic.................................................................3
21...................G-1250-1050N .................... Flatwasher, 1/4 Narrow................................................................3
13...................N-2004-15-S........................ Elbow, Extra Long ........................................................................1
22...................TF-1043-06*18.0................. Assembly, Hose, 18" long ............................................................1
23...................G-1202-1055....................... Stopnut, 1/4-28 Elastic................................................................ 4
24...................G-1250-1050N .................... Flatwasher, 1/4 Narrow................................................................8
25...................TF-1047-01*10.0................. Hose, ¼ " Push-on x 10" long ......................................................1
26...................J-3415-01............................ Bracket, Air Pump ........................................................................1
27...................N-2410-05 ........................... Elbow, 90°Male ...........................................................................1
28...................G-1100-105510................... Bolt, Hex Head, Grade 5, 1/4-28 x 1 long ....................................4
31...................H-1174 ................................ Pump, Air......................................................................................1
35...................N-2005-08-S........................ Elbow, 90°Male ...........................................................................1
39...................G-1100-106512................... Bolt, Hex Head, Grade 5, 5/16-24 x 1-1/4 " long..........................2
40...................G-1250-1060N .................... Flatwasher, 5/16 Narrow..............................................................4
41...................G-1202-1065....................... Stopnut, 5/16-24 Elastic...............................................................2
38...................H-1536-19 ........................... Caplug, Tapered...........................................................................1
32...................K-1685................................. Kit, Repair Fluid Seal (Ref: Appendix II Haskel Literature)..........1
33...................K-1686................................. Kit, Repair Air Seal (Ref: Appendix II Haskel Literature) .............1
34...................28442 .................................. Lubricant, Haskel Seal (Ref: Appendix II Haskel Literature)........1
42...................HJ-553................................. Ring, Ram Protection...................................................................1
43...................H-2331 ................................ Stopnut .........................................................................................1
44...................G-1151-107206................... Screw, Socket Head Cap, 3/8-16 x 3/4" long...............................4
45...................TR-1756 .............................. Plate, Mounting.............................................................................1
47...................HJ-586-02 ........................................ Assembly, Ram ...............................................................1
48...................TR-1505 ........................................... Stop, Jack........................................................................1

Models: 02-1036C0111, 02A1036C0111, 02B1036C0111, 02C1036C0111
10 Ton (9 Metric Ton)
Single Stage Jack
09/2006 - Rev. 03
- 13 -
Parts List
** When ordering Replacement Parts/Kits, please specify Model and Serial Number of your Unit.**
Reference Parts List Illustrations on Pages 14 - 16.
ITEM PART NUMBER DESCRIPTION QTY
49...................HJ-557................................. Pad, Jack......................................................................................1
50...................G-1300-25200..................... Pin, Roll, 1/4" diameter x 2" long..................................................1
51...................HJ-225-03 ........................... Shaft, Extension ...........................................................................1
52...................G-1318-1033.......................Pin, Model "D" 5/8" diameter x 3.3" long......................................1
REPLACEMENT KITS
ITEM PART NUMBER DESCRIPTION QTY
K-1050 Kit, Ram Seal Replacement; consists of:
46...................HJ-554................................. Ring, Guide...................................................................................1
53...................HC-2020-336....................... Ring, Backup................................................................................1
54...................HC-2000-336....................... O-ring............................................................................................1
NOTES: 1) Those items designated as kits contain all hardware necessary for installation.
2) Unless otherwise listed, all replacement bolts are to be Grade '5' or better.

Models: 02-1036C0111, 02A1036C0111, 02B1036C0111, 02C1036C0111
10 Ton (9 Metric Ton)
Single Stage Jack
09/2006 - Rev. 03
- 14 -
Parts List Illustrations