Trust Care Let's Fly User manual

SERVICE MANUAL
Let’s Fly Outdoor rollator
from Trustcare

TABLE OF CONTENTS
Exchange of fender Page 3
Exchange of rear wheel Page 4
Exchange of rear wheel mounting plate Page 5
Exchange of brake yoke Page 7
Exchange of rubber springs Page 8
Exchange of front wheel Page 9
Exchange of brake housing and brake lever Page 10
Exchange of front fork and bearings Page 12
Exchange of seat Page 13
Exchange of brake wire Page 14
Exchange of handle and handle tube Page 16
Exchange of linkage arm Page 18
Exchange of wire guide Page 19
Exchange of height adjustment Page 20
Exchange of middle joint folding cross Page 21
Page 22
Art. No. 0468N
Art. No. 0473N
Art. No. 0474, 0475
Art. No. 0476
Art. No. 0480
Art. No. LF304
Art. No. LF306
Art. No. LF318
Art. No. LF301, LF302, LF324
Art. No. LF305
Art. No. LF307, LF308
Art. No. LF312, LF321
Art. No. LF313
Art. No. LF320
Art. No. LF326
Art. No. LF311
Exchange of unfold hook
Adjustment of unfold hook
Adjustment of brake/parking brake
Art. No. LF311
Art. No. LF306
Page 23
Page 23

Let’s Fly Spare part. Art. No. 0468N.
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Let’s Fly Service Manual. Revision version No: 2 – Aug 2017
Exchange of fender Let’s Fly.
1. Unscrew the double screw A and the two screws B
holding the fender.
2. Pull out the rear wheel mounting plate just enough
to free the fender.
3. Unscrew the wheel cap and remove the damaged
fender.
4. Screw the new fender and the wheel cap in place.
5. Turn the fender into correct position and tighten the
wheel cap screw..
6. Push the assembly into the rear leg and screw back
the screws A and B.
A
BB
Fender
A
BB
A
BB

5. The wheel can be taken off and
replaced with a new one.
4. To replace the rear wheel, open
the retaining ring (snap-ring) with a
pliers.
6. Use the pliers to lock the new
snap-ring firmly into the groove on
the axle.
Let’s Fly Spare part. Art. No. 0473N.
Groove
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Let’s Fly Service Manual. Revision version No: 2 – Aug 2017
Exchange of rear wheel Let’s Fly.
A
B B
A
B B
1. Unscrew the double screw A and
the two screws B holding the fender.
2. Pull out the rear wheel mounting
plate just enough to free the fender.
3. Unscrew the wheel cap and
remove the fender.
A
B B
7. Screw the fender and the wheel
cap back in place.
8. Turn the fender in correct position
and tighten the wheel cap screw.
9. Screw back the screws A and B.

9. Use the pliers to lock the snap-ring
firmly into the groove on the axle.
Groove
Exchange of rear wheel mounting plate. Page 1.
Let’s Fly Spare part. Art. No. 0474, 0475.
Let’s Fly Service Manual. Revision version No: 2 – Aug 2017
1. Unscrew the double screw B and
the two screws C holding the fender.
4. Remove the yoke from the wire
and the mounting plate.
2. Put the handle in lowest position.
B
C
C
Fender
Wire guide
Sleeve
Brake yoke
3. Pull out the brake, sleeve, fender,
and the wire guide from the rear leg.
7. Remove the wheel from the old
mounting plate
8. Put the wheel on the new
mounting plate.
5. Unscrew the wheel cap and
remove the fender.
6. To remove the wheel, remove the
retaining ring (snap-ring) with a pliers.
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Slot
12. Check brake function when the
wire has a loop, see picture.
Let’s Fly Spare part. Art. No. 0474, 0475.
Exchange of rear wheel mounting plate. Page 2.
Let’s Fly Service Manual. Revision version No: 2 – Aug 2017
Wire
guide
13. Attach the wire guide to the top
of the sleeve.
14. Make a loop on the wire.
16. Mount the brake yoke and wire
onto the wheel plate.
15. Push the sleeve and wire guide
into the rear leg.
18. Push the whole assembly into
rear leg and screw back the screws.
17. Put the fender in place.
Sleeve
Loop
Sleeve
Brake yoke
Distance
Rubber
Rubber B
C
C
Sleeve
Fender
Sleeve
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10. Put back the fender and
wheelcap.
11. Mount the wire and the spring
on the yoke.

Let’s Fly Spare part. Art. No. 0476.
Let’s Fly Service Manual. Revision version No: 2 – Aug 2017
7. www.trustcare.se
1. Push the handle down to lowest
position.
2. Unscrew the double screw A and
the two screws B holding the fender.
3. Pull out the mounting plate with
the brake yoke from the rear leg.
6. push the whole assembly into the rear leg including
the fender.
7. Screw the double screw A and the two screws B
back in place.
Exchange of brake yoke.
4. Remove the damaged brake yoke and put in the
new one.
A
B B
Distance sleeve
5. Mount the yoke and distance sleeve and wire on the
wheel mounting plate.
A
B B

Let’s Fly Spare part. Art. No. 0480.
Let’s Fly Service Manual. Revision version No: 2 – Aug 2017
Exchange of rubber springs on rear wheel.
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1. Unscrew the double screw B and the two screws C
holding the fender.
2. Pull out the brake just enough so you can take away
the rubber springs.
Distance Rubber
Rubber
5. Put fender in place and push the whole brake assembly
into the rear leg including the fender.
6. Screw the double screw B and the two screws C
back in place.
4. Don’t forget to put the distance sleeve into the yoke.
Fender
B
C C
B
C C
Rubber springs
3. Remove the damaged rubber springs and put in the
new ones.

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Let’s Fly Spare part. Art. No. LF 304.
Exchange of front wheel Let’s Fly.
1. Unscrew screw B and remove the C-clip at C. 2. Remove the old wheel from the front fork.
Let’s Fly Service Manual. Revision version No: 2 – Aug 2017
3. Put the new wheel onto the axle including the two ball
bearings.
4. Lock the wheel with the C-clip and screw the hub cap
in place over the hub with screw B.
B
C
B
C
B
C

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Fender
Wire guide
Sleeve
Brake yoke
Let’s Fly Spare part. Art. No. LF306.
Exchange of brake housing, brake lever. Page 1
1. Unscrew the double screw B and the two screws C
holding the fender.
2. To make is simple to remove the brake components
you can use a hook tool like the one in the picture.
1
2
Let’s Fly Service Manual. Revision version No: 3 – Okt 2019
3. Pull out the brake fender. 4. Use the hook tool to pull out the
sleeve and wire guide separately.
6. Unscrew the screw on the handle and pull out the
brake housing and brake lever .
5. Unmount the brake from the wire.
7. Dont remove the brake wire from the old brake handle.
B
C
C
Sleeve
Pull

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Wire
guide
Exchange of brake housing, brake lever. Page 2
9. Attach the wire to the adjustment screw and screw
the brake mechanism into the handle.
1
1
3
2
2
Let’s Fly Spare part. Art. No. LF306.
Let’s Fly Service Manual. Revision version No: 2 – Aug 2017
11. Make a wire loop on the wire
guide. Put the wire on the yoke.
12. Push the sleeve and wire guide
into the rear leg.
Sleeve
Push
14. Push the whole assembly into the rear leg and
screw back the screws B and C.
13. Mount the yoke on the wheel mounting plate and
turn the fender into correct angle.
10. Screw the height adjustment
mechanism back in place.
Sleeve
Loop
Sleeve
Brake yoke
Fender
8. Now the new lever and housing can be mounted.
B
C
C

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A
BC
Let’s Fly Spare part. Art. No. LF 318 LF322.
Exchange of front fork and bearings Let’s Fly.
1. Remove the plastic top cap. 2. Unscrew the nut A and take out the front fork and
bearings.
Let’s Fly Service Manual. Revision version No: 2 – Aug 2017
3. Unscrew screw B, remove the C-clip and remove the
wheel from the fork.
4. Mount the wheel on the new fork with clip C and screw
B including the two ball bearings.
6. Put back the plastic top cap.5. Mount the new bearing into the front leg of the
rollator and tighten nut A.
New fork
A
BC

5. Put the new seat into the tubes and put in the two
metal rods. Make sure that the direction of the seat is
correct. If necessary exchange the rods and dome nuts.
6. Screw the dome nuts in place. 7. Put the fabric band into the slot in the unfold hook.
Adjust the length of the band so that the hook locks the
rollator in open position and releases when you lift the
seat in the middle opening.
Let’s Fly Spare part. Art. No. LF301, LF302. Art. No. LF324.
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Let’s Fly Service Manual. Revision version No: 2 – Aug 2017
Exchange of seat and seat mounting set.
1. Partly fold the rollator so that the
seat is loose and not stretched.
2. Screw off the dome nuts in one
end, both sides of seat. Use allen
keys if necessary. Pull out the rods.
3. Remove the fabric band from the
unfold hook.
4. If the seat is to be exchanged, pull out the seat from
the metal tubes.

Fender
Wire guide
Wire adjustment screw
Sleeve
Brake yoke
Snap
Handle
tube
Let’s Fly Spare part. Art. No. LF305.
Exchange of brake wire Let’s Fly. Page 1.
1. Unscrew the double screw B and
the two screws C holding the fender.
2. Unscrew screw A and remove
the height adjustment.
1
2
Let’s Fly Service Manual. Revision version No: 2 – Aug 2017
3. Pull out the brake, sleeve, fender,
and the wire guide from the rear leg.
6. Unscrew the screw on the handle
and pull out the brake mechanism.
4. Disconnect the wire and pull out
the handle tube from the frame.
5. Remove the bottom plug from the
handle tube and take out the wire.
8. Remove the old brake wire entirely
from the frame and the handle.
7. Unscrew the wire adjustment
screw and take out the brake wire.
9. Insert the new wire in the handle
tube from bottom and up.
A
B
C
C
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Wire
guide
Handle tube
Exchange of brake wire Let’s Fly. Page 2.
12. Put the brake wire and handle
tube into frame.
11. Put the wire into the bottom plug
and push the bottom plug in place.
10. Attach the wire to the adjustment
screw and screw in the mechanism.
1
1
3
2
2
Let’s Fly Spare part. Art. No. LF305.
Let’s Fly Service Manual. Revision version No: 2 – Aug 2017
14. Make a wire loop on the wire
guide. Attach the wire to the yoke.
16. Mount the brake yoke and wire
onto the wheel plate.
15. Push the sleeve and wire guide
into the rear leg.
Sleeve
Push
18. Push the whole assembly into
rear leg and screw back the screws.
17. Turn the fender in place.
13. Screw the height adjustment
mechanism back in place.
Sleeve
Loop
Sleeve
Brake yoke
Distance
Rubber
Rubber B
C
C
Sleeve
Fender
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Fender
Wire guide
Wire adjustment screw
Sleeve
Brake yoke
Snap
Handle
tube
Let’s Fly Spare part. Art. No. LF307 LF308.
Exchange of handle tube Let’s Fly. Page 1.
1. Unscrew the double screw B and
the two screws C holding the fender.
2. Unscrew screw A and remove
the height adjustment.
1
2
Let’s Fly Service Manual. Revision version No: 2 – Aug 2017
3. Pull out the brake, sleeve, fender,
and the wire guide from the rear leg.
6. Unscrew the screw on the handle
and pull out the brake mechanism.
4. Disconnect the wire and pull out
the handle tube from the frame.
5. Remove the bottom plug from the
handle tube and take out the wire.
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8. Remove the wire from the old
handle tube.
7. Unscrew the wire adjustment
screw and take out the brake wire.
9. Move the plastic bushing from the
old handle tube to the new one.
A
B
C
C

Wire
guide
Exchange of handle tube Let’s Fly. Page 2.
12. Put the brake wire and handle
tube into frame.
11. Attach the wire to the adjustment
screw and screw in the mechanism.
10. Put the wire into the new handle
tube all the way up to the handle.
1
1
3
2
2
Let’s Fly Spare part. Art. No. LF307.
Let’s Fly Service Manual. Revision version No: 2 – Aug 2017
16. Mount the brake yoke and wire
onto the wheel plate.
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14. Make a wire loop on the wire
guide. Attach the wire to the yoke.
15. Push the sleeve and wire guide
into the rear leg.
Sleeve
Push
18. Push the whole assembly into
rear leg and screw back the screws.
17. Put the fender in place.
13. Screw the height adjustment
mechanism back in place.
Sleeve
Loop
Sleeve
Brake yoke
Distance
Rubber
Rubber B
C
C
Sleeve
Fender

1. Drill out the rivets or unscrew the screws that hold
the plastic linkage arm to the metal frame of the rollator.
2. Remove the plastic part. Do not forget the metal
reinforcement bar that is inside.
Let’s Fly Spare part. Right Art. No. LF321. Left Art. No. LF312.
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Let’s Fly Service Manual. Revision version No: 2 – Aug 2017
Mounting of linkage arm.
4. Mount the parts using screws, washers, and nuts.3. Mount the new plastic arm with the reinforcement
bar inside. On the left side the hook for folding and the
spring should also be mounted.

Let’s Fly Spare part. Art. No. LF313.
Let’s Fly Service Manual. Revision version No: 2 – Aug 2017
19. www.trustcare.se
1. Unscrew the double screw A and
the two screws B holding the fender.
2. Pull out the brake, sleeve, fender,
and the wire guide from the rear leg.
A
B B
Fender
Wire guide
Sleeve
Brake yoke
5. Push the sleeve and the wire
guide into the rear leg.
6. Attach the yoke, wire, distance
and springs to the mounting plate.
Wire guide
7. Turn the fender into correct angle
and tighten the wheelscap screw.
Sleeve
8. push the whole assembly into
the rear leg including the fender.
9. Screw the double screw A and
the two screws B back in place.
Exchange of wire guide inside rear leg.
3. Remove the damaged wire
guide and put in the new one.
4. Mount the new wire guide and
make a loop with the wire.
A
B B
Sleeve
Push
Distance sleeve

Let’s Fly Spare part. Art. No. LF320.
Exchange of height adjustment Let’s Fly
Let’s Fly Service Manual. Revision version No: 2 – Aug 2017
1. Unscrew screw A and remove the damaged height
adjustment.
4. Put in the adjust mechanism and screw the screw A
in place.
2. The new height adjustment consists of three parts.
3. Check that the holes in the plastic bushing, the frame
and the handle tube correspond.
A
A
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