Tsubaki TGM Series User manual

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INSTALLATION MANUAL
SHOCK GUARD TGM（-C）Series

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Safety Guide and Warranty
WARNING
“Mechanical type Safety and Control devices”
⚫Begin inspection and maintenance after verifying that no load or rotational force is being
applied to the equipment.
⚫Check the operation of the device periodically so that it can be sure to function properly
when overload occurs.
“Electrical type Safety and Control devices”
⚫When carrying out an operation test or making a periodic inspection, make sure to verify
that it functions properly as a protection device.
⚫Follow the instruction manual when carrying out megger testing because most electrical
devices have certain requirements for megger testing.
⚫Check the operation of the device periodically so that it can be sure to function properly
when overloaded occurs.
“Common”
⚫Comply with the 2-1-1 General Standard of “Ordinance on Labor Safety and Hygiene”.
⚫When performing maintenance or inspections:
1) Wear proper work clothes and protective equipment (safety devices, gloves, shoes, etc.).
To avoid an accident, make sure to perform maintenance and inspections in an
appropriate environment.
2) Make sure the power is switched off, and the machine has stopped completely before
carrying out maintenance and inspections. Take the necessary measures to ensure the
power is not turned back on.
3) Follow the instruction manual.
4) Wire according to the technical standards of Electrical Installation and company
regulations. Take note of the cautions in this manual which explain installation
direction, clearance and environmental conditions. Make sure to ground the device to
prevent electrical shock and to improve noise resistance.
⚫When using with lifting equipment, install a suitable protection device for safety purposes,
otherwise an accident resulting in death, serious injury or damage to the equipment may
occur due to a falling accident.
Death or serious injury may result from product misuse due to not
following the instructions.

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CAUTION
“Mechanical type Safety and Control devices”
⚫The strength of the equipment should be designed to withstand the load or rotational force
when the device is activated due to overload.
⚫Wear damage may occur depending on the number and frequency of activations. Following
the manual, check the functions and operations periodically. If something is not functioning
properly, contact the distributor for repair.
“Electrical type Safety and Control devices”
⚫Consumable parts (tantalum electrolytic capacitors, relays, etc.) are built-in the products.
Using the manual, periodically check the functions and operation of the device. If it is not
functioning properly, contact the distributor for repair.
⚫Do not use the device in a corrosive gas environment. Sulphidizing gases (SO2, H2S) can
especially corrode the copper and copper alloy used on PCBs and parts, and cause a
malfunction.
“Common”
⚫Read the instruction manual carefully, and use the product properly. In case the instruction
manual is not available, request one from the distributor where you purchased the product,
or our sales office with the product name and model number.
⚫Deliver this instruction manual to the final customer who uses the TSUBAKIMOTO CHAIN
product.
Minor or moderate injury, as well as damage to the product may
result from product misuse due to not following the instructions.

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Thank you for purchasing a Shock Guard TGM series. Make sure the unit delivered matches
your order and no shortages exist in the parts provided. Any such shortages or other delivery
errors must immediately be reported to your distributor. This manual should be considered
an essential part of the Shock Guard TGM series and remain with the coupling when
redistributed.
To ensure safety, read all instructions thoroughly before installing or working on the
equipment.
1. CONSTRUCTION
PART NO.
NAME OF PART
PART NO.
NAME OF PART
01
Case
12
Coil spring B
02
Cover
13
Thrust washer
03
Cam shaft
14
Gasket
04
Lever
15
Bearing A
05
Fulcrum pin
16
Bearing B
06
Roller pin
17
Cam follower
07
Spring seat
18
Seal
08
Adjusting screw
19
Spring pin
09
Cam actuation plate
20
Hexagonal bolt
10
LS detecting plate
21
Hexagonal set screw
11
Coil spring A
22
Hexagonal set screw
Table 1

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2. INSTALLATION
２－１．Installation to the axis
A Bore diameter tolerance of h6 or h7 for installing the Shock Guard to the shaft is
recommended. Use a JIS 1301-1996（New JIS standards）parallel key. Allow some
clearance between the top of the key and keyway.
When installing the cam actuating plate to the shaft, tighten bolts in three places.（For
the key, 1 place; for the shaft, 2 places）
When mounting the Shock Guard to the end face of the shaft, depending on the
installation method, the cam actuating plate set screws cannot be used. In this case use
the tap holes on the mounting seat side.
Set screws for these tap holes are not included, so use bolts with a length that fits the
bore diameter. (Table 2) Take care to ensure that the head of the set screws do not come
out from the outer diameter of the camshaft.
If the head of the screws come out, they will interfere with the inner diameter and lateral
side of the mounting seats when the Shock Guard trips.
If during operation there is a chance vibration will cause the screws to loosen, apply
Loctite 242 or an equivalent for anti-loosening.
Model No.
Bore size
Set screw size
For the key, 1 place
For the shaft, 2 place
TGM3
TGM6
10~12
M4×8
M4×10
13~14
M4×6
M4×8
TGM20
14~16
M4×10
M4×12
17~20
M4×8
M4×10
TGM60
20~22
M5×16
M5×20
22~28
M5×12
M5×16
29~30
M5×12
M5×12
TGM200
28~30
M6×25
M6×30
31~40
M6×20
M6×25
41~50
M6×16
M6×20
TGM400
TGM800
38~45
M8×25
M8×30
46~55
M8×20
M8×25
56~60
M8×16
M8×20
Table 2

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２－２．Installation of drive member
By utilizing 3 mounting seats, tighten the bolts with the torque shown in Table 3 to
install the sprockets, pulleys, gears and couplings to the housing.(Fig.1)
Fig.1
２－３．Installation bolts
The screw-in length of the mounting seat installation bolts and their tightening torque
recommended values are listed on Table 3. As well, use JIS B1001 2 class and higher
class prepared holes for installation bolts.
Model No.
Bolt screw-in length
(mm)
Bolt tightening torque
N・m{kgf・m}
Prepared hole diameter for
installation bolt
(mm)
TGM3
TGM6
6～7
2.0～2.9{0.2～0.3}
4.5
TGM20
8～9
3.9～5.9{0.4～0.6}
5.5
TGM60
9～11
6.9～11{0.7～1.1}
6.6
TGM200
15～17
34～51{3.5～5.2}
11.0
TGM400
TGM800
18～25
59～89{6.0～9.1}
14.0
Table 3

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3. INSTALLING THE COUPLING
Fig.2
３－１．Align the two sprockets within the tolerance given in Table.
Angular misalignment
Keep the same C dimension in Table 4 (distance between the side face of sprockets) for
the circumference, and install it within the allowable angular misalignment α = 0.5°.
(Fig. 3 and 4)
Model No.
Angular α(deg)
Dimension C (mm)
Parallel ε(mm)
TGM3-C
TGM-6C
TGM-20C
0.5
5.8
0.19
TGM-60C
0.5
7.4
0.25
TGM-200C
0.5
11.6
0.38
TGM-400C
TGM-800C
0.5
15.3
0.50
Table 4
α°
Fig.3
Fig.4

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Parallel misalignment
Align with the straight edge at the bottom of coupling teeth.
Allowable parallel misalignment is within ε.
(Fig. 5)
３－２．Winding the roller chain and insert the joint link after completion of sprockets
alignment, wind roller chain, insert the joint link then fix with the clip. Space
shown in table 5 is necessary to insert the joint link.(Fig.6)
３－３．TG sprocket for TGM3, TGM6 and TGM20 are with hub (one side) sprocket. Pay
special attention to the direction when installing TG sprocket so that the hub side
is the seat side.(Fig.7)
ε
(mm)
Model No.
Dimension H
TGM3-C
TGM-6C
9
TGM-20C
7
TGM-60C
17
TGM-200C
26
TGM-400C
TGM-800C
38
Table 5
Fig.5
Fig.6
Fig.7

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4. TORQUE SETTING
By simply turning the adjusting screw with a hexagonal Allen wrench, precise
torque can be set.
①The minimum torque value is set for shipment. The top surface of the adjustable screw is
adjusted to the minimum torque（torque indicator 1）printed on the nameplate. This is the
base tightening quantity.
②Before setting the torque, apply Loctite 242 or an equivalent adhesive to the exposed
surface of the adjustable screw’s thread portion. After setting torque, it becomes
anti-loosing.
③From the “Tightening Amount-Torque Correlation Chart”, find the adjusting screw
tightening angle equivalent to the predetermined trip torque. Set at 60°toward the
determined tightening value, then install to the machine and conduct a trip torque. Each
product’s trip torque does not always correspond with the value listed in the “Tightening
Amount-Torque Correlation Chart”, so use these values only as a rough guide.(Table 6 and
Fig.8)
④Do not set torque lower than the minimum torque（torque indicator 1 on the nameplate）.
If it is necessary to use a torque level lower than the minimum, use a weak spring type.
⑤Do not turn the adjusting screw when the Shock Guard is in a tripped state.
⑥Torque setting before shipment is available.
Model No.
min.torque
N・m{kgf・m}
Amount of torque
variation per one(1)rotation
N・m{kgf・m}
Total number
of rotations
TGM3
1.5{0.15}
0.28{0.029}
8
TGM6
2.5{0.26}
0.48{0.049}
8
TGM20
6.4{0.65}
1.02{0.10}
13
TGM60
20{2.0}
4.90{0.5}
10
TGM200
68{6.9}
9.80{1.0}
16
TGM400
225{23}
20.6{2.1}
11
TGM800
451{46}
41.2{4.2}
11
Table 6
Set torque = min. torque + ( amount of torque
variation per one(1)rotation ×
total number of rotations of the
adjustable screw

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Fig.8
5. OVERLOAD DETECTION
Using the limit switch, overload can be detected easily.
If the Shock Guard trips due to overload, the cam follower will disengage from the pocket
and the camshaft and main unit（case）will idle. At the same time, the LS detecting plate
slides in the axial direction.
The limit switch detects this movement, shuts the power off and sets off an alarm. Whether
the stopping side is on the camshaft side or the main unit case side, overload can be
detected. For every one trip, the LS detecting plate slides three times.
①Table 7 shows LS detecting plate movement and
force during trip. Choose a limit switch from chart
5 that meets the “movement until operation” and
its “necessary amount of force”.
②Fig.9 are limit switch installation examples.
③Connect the limit switch’s “b contact” parallel to
the start button’s contact.
④Fig.10 shows an example of a typical circuit.
TSUBAKIMOTO CHAIN recommends using
a built-in holding circuit.
Model No.
Amount of
movement
(mm)
Force when
moving
N{gf}
TGM3
TGM6
TGM20
4
3.9{400}
TGM60
6
3.9{400}
TGM200
6
5.4{550}
TGM400
TGM800
8
5.9{600}
Table 7

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6. RESETTING
As it is an automatic reset system, just re-starting the drive side can automatically reset it.
①When the Shock Guard trips due to overload, stop the rotation and remove the cause of
the overload.
②When resetting, reset（re-engage）with input rpm at less than 50r/min or by inching the
motor. To avoid injury, do not reset the Shock Guard by hand.
③A distinct clicking sound is made when the cam follower settles in its pocket.
7. GREASE
①Shock Guard
Shock Guard TGM Series are packed in high quality grease before shipment, so they can
used as is. Under normal conditions greasing is not necessary.
②Coupling
Apply the lubricant such as molybdenum disulfide to the chain and top of the sprocket
teeth periodically（every 2000 hours）.
Grease used:
Mobil
Mobilux EP2
Fig.9
Fig.10

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TSUBAKIMOTO CHAIN CO.: hereinafter referred to as “Seller”
Customer: hereinafter referred to as “Buyer”
Goods sold or supplied by Seller to Buyer: hereinafter referred to as
“Goods”
1. Warranty period without charge
18 months effective the date of shipment or 12 months effective the
first use of Goods, including installation of Goods to Buyer’s
equipment or machines - whichever comes first.
2. Warranty coverage
Should any damage or problem with the Goods arise within the
warranty period, given that the Goods were operated and
maintained under instructions provided in the manual, Seller
would repair and replace at no charge once the Goods are returned
to Seller. The following are excluded from the warranty.
1) Any costs related to removing Goods from the Buyer’s
equipment or machines to repair or replace parts.
2) Costs to transport Buyer’s equipment or machines to the
Buyer’s repair shop.
3) Costs to reimburse any profit loss due to any repair or damage
and consequential losses caused by the Buyer.
3. Warranty with charge
Seller will charge any investigation and repair of Goods caused by:
1) Improper installation by failing to follow the instruction
manual.
2 )Insufficient maintenance or improper operation by the Buyer.
3) Incorrect installation of Goods to other equipment or
machines.
4) Any modifications or alterations of Goods by the Buyer.
5) Any repair by engineers other than the Seller or those
designated by the Seller.
6) Operation in an inappropriate environment not specified in
the manual.
7) Force Majeure or forces beyond the Seller’s control such as
natural disasters and injustice done by a third party.
8) Secondary damage or problem incurred by the Buyer’s
equipment or machines.
9) Defected parts supplied, or specified by the Buyer.
10) Incorrect wiring or parameter setting by the Buyer.
11) The end of life cycle of the Goods under normal usage.
12) Loss or damage not liable to the Seller.
4. Dispatch Service
Service to dispatch a Seller’s engineer to investigate, adjust or
trial test Seller’s Goods is at the Buyer’s expense.
5. Disclaimer
1) In our constant efforts to improve, TSUBAKIMOTO CHAIN
may change the contents of this document without notice.
2) Considerable effort has been made to ensure that the
contents of this document are free from errors. However,
TSUBAKIMOTO CHAIN makes no warranties with respect to
the accuracy of information described herein. In the mean time,
we would appreciate comments or reports on any inaccuracies
or omissions found in this document to help us make timely
amendments as necessary. Your cooperation is greatly
appreciated.
Warranty
TSUBAKIMOTO CHAIN CO.
1-1, Kohtari-Kuresumi, Nagaokakyo
Kyoto 617- 0833, Japan
Website: http://tsubakimoto.com/
Global Associated Partners:
Tsubakimoto Singapore Pte. Ltd.
http://tsubaki.sg/
U.S. Tsubaki Power Transmission, LLC
http://www.ustsubaki.com/
Taiwan Tsubakimoto Co.
http://tsubakimoto.com.tw/
Tsubaki of Canada Limited
http://tsubaki.ca/
Tsubakimoto Chain (Shanghai) Co., Ltd.
http://tsubaki.cn/
Tsubaki Australia Pty. Limited
http://tsubaki.com.au/
Tsubakimoto Europe B.V.
http://tsubaki.eu/
Tsubakimoto U.K. Ltd.
http://tsubaki.eu/
Tsubakimoto Korea Co., Ltd..
http://tsubakimoto-tck.co.kr/
DATE 2020/09/09 Bulletin No.08D00TS00E1