turck BL67-PG-EN-IP User manual

BL67 –
programmable
Gateway
BL67-PG-EN-IP
USER MANUAL

All brand and product names are trademarks or registered trade
marks of the owner concerned.
Edition 10/2007
© Hans Turck GmbH, Mülheim an der Ruhr
All rights reserved, including those of the translation.
No part of this manual may be reproduced in any form (printed,
photocopy, microfilm or any other process) or processed, dupli-
cated or distributed by means of electronic systems without written
permission of Hans Turck GmbH & Co. KG, Mülheim an der Ruhr.
Subject to alterations without notice.
E_co.fm Seite I Montag, 13. Oktober 2003 8:40 08

I
Before starting the installation
Disconnect the power supply of the device.
Ensure that devices cannot be accidentally restarted.
Verify isolation from the supply.
Earth and short circuit.
Cover or enclose neighboring units that are live.
Follow the engineering instructions (AWA) of the device
concerned.
Only suitably qualified personnel in accordance with EN 50 110-
1/-2 (VDE 0 105 Part 100) may work on this device/system.
Before installation and before touching the device ensure that
you are free of electrostatic charge.
The functional earth (FE) must be connected to the protective
earth (PE) or to the potential equalization. The system installer is
responsible for implementing this connection.
Connecting cables and signal lines should be installed so that
inductive or capacitive interference do not impair the automation
functions.
Install automation devices and related operating elements in
such a way that they are well protected against unintentional
operation.
Suitable safety hardware and software measures should be
implemented for the I/O interface so that a line or wire breakage
on the signal side does not result in undefined states in the auto-
mation devices.
Ensure a reliable electrical isolation of the low voltage for the
24 volt supply. Only use power supply units complying with
IEC 60 364-4-41 (VDE 0 100 Part 410) or HD 384.4.41 S2.
Deviations of the mains voltage from the rated value must not
exceed the tolerance limits given in the specifications, otherwise
this may cause malfunction and dangerous operation.
Emergency stop devices complying with IEC/EN 60 204-1 must
be effective in all operating modes of the automation devices.
Unlatching the emergency-stop devices must not cause restart.
Devices that are designed for mounting in housings or control
cabinets must only be operated and controlled after they have

II
been installed with the housing closed. Desktop or portable units
must only be operated and controlled in enclosed housings.
Measures should be taken to ensure the proper restart of
programs interrupted after a voltage dip or failure. This should
not cause dangerous operating states even for a short time. If
necessary, emergency-stop devices should be implemented.
Wherever faults in the automation system may cause damage to
persons or property, external measures must be implemented to
ensure a safe operating state in the event of a fault or malfunc-
tion (for example, by means of separate limit switches, mechan-
ical interlocks etc.).
The electrical installation must be carried out in accordance with
the relevant regulations (e. g. with regard to cable cross
sections, fuses, PE).
All work relating to transport, installation, commissioning and
maintenance must only be carried out by qualified personnel.
(IEC 60 364 and HD 384 and national work safety regulations).
All shrouds and doors must be kept closed during operation.

D301044 1007 BL67-PG-EN-IP i
Table of Contents
About this Manual
Documentation Concept............................................................................... 2-2
General Information ...................................................................................... 2-3
Prescribed use ........................................................................................ 2-3
Notes concerning planning /installation of this product.......................... 2-3
Description of Symbols Used ....................................................................... 2-4
List of Revisions............................................................................................ 2-5
1 BL67 Philosophy
The Basic Concept........................................................................................ 1-2
Flexibility.................................................................................................. 1-2
Convenient handling................................................................................ 1-3
BL67 Components ........................................................................................ 1-4
Gateways................................................................................................. 1-4
Electronic modules.................................................................................. 1-5
Base modules.......................................................................................... 1-6
End plate ................................................................................................ 1-7
2EtherNet/IP
System Description ...................................................................................... 2-2
Network-topology.................................................................................... 2-4
Addressing on EtherNet/IP................................................................. 2-4
Network classes ...................................................................................... 2-6
Checking the communication via "ping-signals" .................................... 2-7
ARP (Address Resolution Protocol)......................................................... 2-8
3 Technical Features
General.......................................................................................................... 3-2
Function ........................................................................................................ 3-3
Programming........................................................................................... 3-3
Technical Data ............................................................................................. 3-4
Gateway structure ................................................................................... 3-5
Connection possibilities.............................................................................. 3-10
Field bus connection ............................................................................. 3-10
Power supply via 7/8" connector .......................................................... 3-11
Connection PS2 female connector ....................................................... 3-12

Table of Contents
D301044 1007 BL67-PG-EN-IPii
Address Setting........................................................................................... 3-15
LED-behavior......................................................................................... 3-15
Default settings of the gateway............................................................. 3-16
Address setting via the rotary-mode..................................................... 3-17
Address setting via BootP-mode .......................................................... 3-18
Address setting via DHCP-mode .......................................................... 3-19
Address setting via PGM-mode ............................................................ 3-20
Addressing via PGM-DHCP .................................................................. 3-21
Address setting via the software "I/O-ASSISTANT" ............................. 3-22
SET Button.................................................................................................. 3-24
Status Indicators/Diagnostic Messages Gateway ...................................... 3-25
Diagnostic messages via LEDs ............................................................. 3-25
4 Implementation of EtherNet/IP
The EtherNet/IP Communications Profile ..................................................... 4-2
I/O messages .......................................................................................... 4-2
Explicit messages.................................................................................... 4-2
Communications profile of the BL67 EtherNet/IP gateway..................... 4-3
Classes and Instances of the EtherNet/IP-Gateway..................................... 4-5
EtherNet/IP standard classes.................................................................. 4-5
Identity Object ......................................................................................... 4-7
Message Router Object......................................................................... 4-10
Assembly Object ................................................................................... 4-18
Connection Manager Object ................................................................. 4-20
Port Object ............................................................................................ 4-22
TCP/IP Interface Object ........................................................................ 4-24
Ethernet Link Object.............................................................................. 4-31
VSC-Vendor Specific Classes..................................................................... 4-34
5 Configuration of the programmable gateway with CoDeSys
General.......................................................................................................... 5-2
System requirements .............................................................................. 5-2
Installation of the BL67 Target Support Packages ....................................... 5-3
Installation ............................................................................................... 5-4
BL67 Hardware Configuration ...................................................................... 5-6
Configuration/ Programming of the PG in CoDeSys .................................... 5-7
Creating a new project ............................................................................ 5-7
Configuration of the BL67 Station............................................................... 5-13
Parameterization of the I/O modules..................................................... 5-14

D301044 1007 BL67-PG-EN-IP iii
Addressing the input and output data................................................... 5-14
Mapping of the EtherNet/IP input and output words ............................ 5-17
Programming of the BL67-PG-xxx ............................................................. 5-20
Online .................................................................................................... 5-21
Creating a boot project ......................................................................... 5-23
EtherNet/IP-Communication between PG and Superordinate PLC ........... 5-24
Configuration of the BL67-PG-EN-IP in RSLogix.................................. 5-27
6 Guidelines for Station Planning
Module Arrangement .................................................................................... 6-2
Random module arrangement................................................................. 6-2
Complete Planning........................................................................................ 6-3
Maximum System Extension......................................................................... 6-4
Creating potential groups........................................................................ 6-5
Plugging and Pulling Electronic Modules ..................................................... 6-6
Extending an Existing Station ....................................................................... 6-7
7 Guidelines for Electrical Installation
General Notes ............................................................................................... 7-2
General .................................................................................................... 7-2
Cable routing........................................................................................... 7-2
Cable routing inside and outside of cabinets.......................................... 7-2
Lightning protection ................................................................................ 7-3
Transmission media ................................................................................ 7-4
Potential Relationships ................................................................................. 7-5
General .................................................................................................... 7-5
Electromagnetic Compatibility (EMC) ........................................................... 7-6
Ensuring Electromagnetic Compatibility ................................................. 7-6
Grounding of inactive metal components ............................................... 7-6
PE connection ......................................................................................... 7-7
Earth-free operation ................................................................................ 7-7
Mounting rails.......................................................................................... 7-7
Shielding of Cables ....................................................................................... 7-9
Potential Compensation.............................................................................. 7-11
Switching inductive loads...................................................................... 7-11
Protection against Electrostatic Discharge (ESD) ................................. 7-12

Table of Contents
D301044 1007 BL67-PG-EN-IPiv
8 Appendix
Network Configuration .................................................................................. 8-2
Changing the IP address of a PC/network interface card....................... 8-3
Deactivating/ adapting the firewall in Windows XP............................... 8-10
Nominal Current Consumption of Modules at Ethernet ............................. 8-13
9Glossary
10 Index

D301044 1007 BL67-PG-EN-IP 0-1
About this Manual
Documentation Concept .................................................................... 2
General Information........................................................................... 3
Prescribed use ............................................................................................3
Notes concerning planning /installation of this product..............................3
Description of Symbols Used............................................................. 4
List of Revisions ................................................................................ 5

About this Manual
D301044 1007 BL67-PG-EN-IP0-2
Documentation Concept
This manual contains information about the programmable BL67
gateway for EtherNet/IP BL67-PG-EN-IP.
The following chapters contain a short BL67 system description, a
description of the field bus system Ethernet, exact information about
function and structure of the BL67 Ethernet gateways as well as all
bus specific information concerning the connection to automation
devices, the maximum system extension etc.
The bus-independent I/O-modules for BL67 as well as all further
fieldbus-independent chapters like mounting, labelling etc. are
described in a separate manual.
BL67 I/O-modules
(TURCK-Documentation-No.: German D300572/
English D300529)
Furthermore, the manual mentioned above contains a short descrip-
tion of the project planning and diagnostics software for TURCK
I/O-systems, the engineering software I/O-ASSISTANT.