turck BL67-GW-PN-AC User manual

USER
MANUAL
PROFINET
AIDA-gateway
BL67-GW-PN-AC

All brand and product names are trademarks or registered trade marks of the owner
concerned.
Edition 10/2013
© Hans Turck GmbH, Muelheim an der Ruhr
All rights reserved, including those of the translation.
No part of this manual may be reproduced in any form (printed, photocopy, microfilm or any
other process) or processed, duplicated or distributed by means of electronic systems
without written permission of Hans Turck GmbH & Co. KG, Muelheim an der Ruhr.
Subject to alterations without notice

D301239 1013 - BL67 AIDA PROFINET i
Table of Contents
1Aboutthismanual
1.1 Documentation concept .................................................................................................................................1-2
1.1.1 Additional documentation .................................................................................................................................................................1-2
1.2 Description of symbols used .........................................................................................................................1-3
1.3 General .............................................................................................................................................................1-4
1.3.1 Prescribed use .........................................................................................................................................................................................1-4
1.3.2 Notes concerning planning/ installation of this product ........................................................................................................1-4
2 BL67 philosophy
2.1 The basic concept ............................................................................................................................................2-2
2.1.1 Flexibility ...................................................................................................................................................................................................2-3
2.1.2 Easy to handle .........................................................................................................................................................................................2-3
2.2 BL67 components ............................................................................................................................................2-4
2.2.1 Gateways ...................................................................................................................................................................................................2-4
2.2.2 Electronic modules ................................................................................................................................................................................2-5
2.2.3 Base modules...........................................................................................................................................................................................2-6
2.2.4 End plate....................................................................................................................................................................................................2-6
3 PROFINET
3.1 PROFINET .........................................................................................................................................................3-2
3.1.1 Distributed field devices with PROFINET .......................................................................................................................................3-2
3.1.2 Communications in PROFINET ..........................................................................................................................................................3-2
3.1.3 Address assignment ..............................................................................................................................................................................3-3
3.1.4 Ethernet MAC-ID.....................................................................................................................................................................................3-3
3.1.5 LLDP-Protokoll (Link Layer Discovery Protocol)..........................................................................................................................3-3
4 Technical features
4.1 Function ...........................................................................................................................................................4-2
4.2 Technical properties BL67-GW-PN-AC...........................................................................................................4-3
4.2.1 Gateway structure..................................................................................................................................................................................4-4
4.2.2 Technical data..........................................................................................................................................................................................4-5
4.3 Connection possibilities..................................................................................................................................4-7
4.3.1 Fieldbus connection..............................................................................................................................................................................4-7
4.3.2 Voltage supply via AIDA connector................................................................................................................................................4-7
4.3.3 Service interface (SVC - mini-USB connector) ..............................................................................................................................4-8
4.4 SET-button (CFG) .............................................................................................................................................4-9
4.5 SD-card slot (SD) ..............................................................................................................................................4-9
4.6 Address assignment .......................................................................................................................................4-9
4.7 PROFINET operation mode .............................................................................................................................4-9
4.8 GSDML-file .......................................................................................................................................................4-9
4.9 Status indicators/diagnostic messages gateway....................................................................................... 4-10

D301239 1013 - BL67 AIDA PROFINETii
4.9.1 Diagnostic messages via LEDs ........................................................................................................................................................4-10
4.10 Diagnosis in PROFINET ................................................................................................................................. 4-13
4.10.1 Gateway Error codes ..........................................................................................................................................................................4-13
4.10.2 Channel -specific error codes of the I/O-modules ..................................................................................................................4-14
4.11 Parameterization .......................................................................................................................................... 4-17
4.11.1 Gateway parameters...........................................................................................................................................................................4-17
4.11.2 Parameter "module parameterization"........................................................................................................................................4-20
4.11.3 I/O-module-parameters ....................................................................................................................................................................4-21
4.12 Description of user data for acyclic services............................................................................................... 4-43
4.12.1 Description of the acyclic gateway user data............................................................................................................................4-43
4.12.2 Description of the acyclic module user data .............................................................................................................................4-44
5 Connection of the PROFINET gateway to a Siemens PLC S7
5.1 Application example ...................................................................................................................................... 5-2
5.1.1 Example network ................................................................................................................................................................................... 5-2
5.1.2 New project in the Simatic Manager .............................................................................................................................................. 5-3
5.1.3 Setting the PG/PC-interface............................................................................................................................................................... 5-4
5.1.4 Installation of the GSDML-files.......................................................................................................................................................... 5-5
5.1.5 Adding PROFINET IO network nodes.............................................................................................................................................. 5-9
5.1.6 Configuring the BL67-station ..........................................................................................................................................................5-12
5.1.7 Scanning the network for PROFINET nodes...............................................................................................................................5-13
5.1.8 PROFINET neighborhood detection .............................................................................................................................................5-15
5.1.9 Online topology detection...............................................................................................................................................................5-18
5.1.10 Fast Start-Up - configuration of fieldbus nodes .......................................................................................................................5-19
5.2 Diagnostics with Step 7 ................................................................................................................................ 5-21
5.2.1 Diagnostic messages in the hardware configuration.............................................................................................................5-21
5.3 Using the AIDA gateway in IRT-networks ................................................................................................... 5-22
6 Guidelines for station planning
6.1 Module arrangement...................................................................................................................................... 6-2
6.1.1 Random module arrangement ......................................................................................................................................................... 6-2
6.2 Complete planning ......................................................................................................................................... 6-2
6.3 Maximum system extension .......................................................................................................................... 6-3
6.4 Creating potential groups.............................................................................................................................. 6-5
6.5 Plugging and pulling electronics modules ................................................................................................... 6-5
6.6 Extending an existing station ........................................................................................................................ 6-5
6.7 Firmware download........................................................................................................................................ 6-5
7 Guidelines for Electrical Installation
7.1 General notes .................................................................................................................................................. 7-2
7.1.1 General ...................................................................................................................................................................................................... 7-2
7.1.2 Cable routing........................................................................................................................................................................................... 7-2
7.1.3 Lightning protection ............................................................................................................................................................................ 7-3
7.1.4 Transmission media .............................................................................................................................................................................. 7-3

D301239 1013 - BL67 AIDA PROFINET iii
7.2 Potential relationships....................................................................................................................................7-4
7.2.1 General.......................................................................................................................................................................................................7-4
7.3 Electromagnetic compatibility (EMC) ............................................................................................................7-5
7.3.1 Ensuring electromagnetic compatibility .......................................................................................................................................7-5
7.3.2 Grounding of inactive metal components....................................................................................................................................7-5
7.3.3 PE connection..........................................................................................................................................................................................7-5
7.3.4 Mounting rails..........................................................................................................................................................................................7-6
7.4 Shielding of cables ..........................................................................................................................................7-7
7.5 Potential compensation..................................................................................................................................7-8
7.5.1 Switching inductive loads ...................................................................................................................................................................7-8
7.5.2 Protection against Electrostatic Discharge (ESD) .......................................................................................................................7-8
8 Mounting and mounting instructions
8.1 Mechanical mounting .....................................................................................................................................8-2
8.1.1 General mounting rules .......................................................................................................................................................................8-2
8.2 Building up a BL67 station..............................................................................................................................8-3
8.2.1 Mounting a gateway .............................................................................................................................................................................8-3
8.2.2 Mounting a base module ....................................................................................................................................................................8-3
8.2.3 Mounting the electronic modules ...................................................................................................................................................8-4
8.2.4 Prevention of false mounting ............................................................................................................................................................8-4
8.2.5 End plate....................................................................................................................................................................................................8-5
8.2.6 Mounting of BL67 directly on the mounting plate ....................................................................................................................8-6
8.2.7 FE connection ..........................................................................................................................................................................................8-6
8.2.8 Mounting end brackets........................................................................................................................................................................8-6
8.3 Dismounting a BL67-station...........................................................................................................................8-7
8.3.1 Dismounting from the mounting plate .........................................................................................................................................8-7
8.3.2 Dismounting from the mounting rail .............................................................................................................................................8-7
8.3.3 Plugging and pulling electronics modules...................................................................................................................................8-9
9 Appendix
9.1 Nominal current consumption of modules on Ethernet ..............................................................................9-2
10 Index

D301239 1013 - BL67 AIDA PROFINETiv

D301239 1013 - BL67 AIDA PROFINET 1-1
1 About this manual
1.1 Documentation concept................................................................................................................. 1-2
1.1.1 Additional documentation ...........................................................................................................................................................1-2
1.2 Description of symbols used ......................................................................................................... 1-3
1.3 General........................................................................................................................................... 1-4
1.3.1 Prescribed use ...................................................................................................................................................................................1-4
1.3.2 Notes concerning planning/ installation of this product ..................................................................................................1-4

About this manual
D301239 1013 - BL67 AIDA PROFINET1-2
1.1 Documentation concept
This manual contains all information about the BL67 AIDA PROFINET-Gateways with AIDA-RJ45 copper
connector (BL67-GW-PN-AC).
The following chapter contain a short BL67-system description, a description of the used field bus
system, exact information about function and structure of the field bus specific BL67-gateway as well
as all bus specific information concerning the connection to automation devices, the maximum system
extension etc.
The bus-independent I/O-modules of the BL67-system as well as all bus independent information as
mounting, labeling etc. are described in a separate manual.
1.1.1 Additional documentation
BL67 I/O-modules (TURCK-documentation no.: German D300572; English D300529).
The bus-independent I/O-modules of the BL67-system as well as all bus independent information as
mounting, labeling etc. are described in a separate manual.
In addition to that, the manual contains a short description of the I/O-ASSISTANT 3 (FDT/DTM), the
project planning and configuration software tool for TURCK I/O-systems.

D301239 1013 - BL67 AIDA PROFINET 1-3
Description of symbols used
1.2 Description of symbols used
Danger
This sign can be found next to all notes that indicate a source of hazards. This can refer to
danger to personnel or damage to the system (hardware and software) and to the facility.
This sign means for the operator: work with extreme caution.
Attention
This sign can be found next to all notes that indicate a potential hazard.
This can refer to possible danger to personnel and damages to the system (hardware and
software) and to the facility.
Note
This sign can be found next to all general notes that supply important information about one
or more operating steps.
These specific notes are intended to make operation easier and avoid unnecessary work due
to incorrect operation.

About this manual
D301239 1013 - BL67 AIDA PROFINET1-4
1.3 General
This manual includes all information necessary for the prescribed use of TURCK BL67-devices. It has
been specially conceived for personnel with the necessary qualifications.
1.3.1 Prescribed use
Appropriate transport, storage, deployment and mounting as well as careful operating and thorough
maintenance guarantee the trouble-free and safe operation of these devices.
1.3.2 Notes concerning planning/ installation of this product
Attention
Please read this section carefully. Safety aspects cannot be left to chance when dealing with
electrical equipment.
Danger
The devices described in this manual must be used only in applications prescribed in this
manual or in the respective technical descriptions, and only with certified components and
devices from third party manufacturers.
Danger
All respective safety measures and accident protection guidelines must be considered
carefully and without exception.

D301239 1013 - BL67 AIDA PROFINET 2-1
2 BL67 philosophy
2.1 The basic concept........................................................................................................................... 2-2
2.1.1 Flexibility .............................................................................................................................................................................................2-3
2.1.2 Easy to handle ...................................................................................................................................................................................2-3
2.2 BL67 components........................................................................................................................... 2-4
2.2.1 Gateways.............................................................................................................................................................................................2-4
2.2.2 Electronic modules ..........................................................................................................................................................................2-5
– Power Feeding-modules ...........................................................................................................................................................2-5
2.2.3 Base modules.....................................................................................................................................................................................2-6
2.2.4 End plate..............................................................................................................................................................................................2-6

BL67 philosophy
D301239 1013 - BL67 AIDA PROFINET2-2
2.1 The basic concept
BL67 is a modular I/O system of protection class IP67 for use in industrial automation. It connects the
sensors and actuators in the field with the higher-level master.
BL67 offers modules for practically all applications:
• Digital input and output modules
• Analog input and output modules
• Technology modules (SSI interface, RS232 interface,...)
A complete BL67 station counts as one station on the bus and therefore occupies one fieldbus address
in any given fieldbus structure.
A BL67 station consists of a gateway, power distribution modules and I/O modules.
The connection to the relevant fieldbus is made via the bus-specific gateway, which is responsible for
the communication between the BL67 station and the other fieldbus stations.
The communication within the BL67 station between the gateway and the individual BL67 modules is
regulated via an internal module bus.
Note
The gateway is the only fieldbus-dependent module on a BL67 station. All other BL67
modules are not dependent on the fieldbus used.

D301239 1013 - BL67 AIDA PROFINET 2-3
The basic concept
2.1.1 Flexibility
A BL67 station can contain modules in any combination, which means it is possible to adapt the system
to practically all applications in automated industry.
2.1.2 Easy to handle
All BL67 modules of the standard line, with the exception of the gateway, consist of a base module and
an electronics module.
The gateway and the base modules are either snapped onto a mounting rail or are directly mounted
onto the machine frame. The electronic modules are plugged onto the appropriate base modules.
The electronics modules can be plugged or pulled when the station is being commissioned or for
maintenance purposes, without having to disconnect the field wiring from the base modules.

BL67 philosophy
D301239 1013 - BL67 AIDA PROFINET2-4
2.2 BL67 components
2.2.1 Gateways
The gateway connects the fieldbus to the I/O modules. It is responsible for handling the entire process
data and generates diagnostic information for the higher-level master and the software tool I/O-
ASSISTANT 3 (FDT/DTM).
Figure 2-1:
BL67-station
Agateway
Belectronic
module
Cbase module
Figure 2-2:
BL67-gateway
A
B
C

D301239 1013 - BL67 AIDA PROFINET 2-5
BL67 components
2.2.2 Electronic modules
The standard electronics modules contain the I/O-functions of the BL67 modules (power distribution
modules, digital and analog input/output modules, and technology modules).
They are plugged onto the base modules and are not directly connected to the wiring and can be
plugged or pulled when the station is being commissioned or for maintenance purposes, without
having to disconnect the field wiring from the base modules.
Power Feeding-modules
Power Feeding modules distribute the required 24 V DC field voltage to the I/O-modules. They are
necessary for building groups of modules with different potentials within a BL67 station, or if the rated
supply voltage for the outputs cannot be guaranteed.
Power Feeding modules are potentially isolated from the adjoining power supply module and the I/O-
modules to the left side.
Figure 2-3:
Example of an
electronic module
Note
For detailed information about the individual BL67 I/O components, please refer to the
chapters 2 to 8 of the manual "BL67- I/O-modules" (TURCK Documentation-No.: German
German D300572; English D300529).
The "Appendix" to the manual mentioned above contains (amongst others) a list of all BL67
components and the assignment of electronic modules to base modules.

BL67 philosophy
D301239 1013 - BL67 AIDA PROFINET2-6
2.2.3 Base modules
The field wiring is connected to the base modules.
These are available in the following connection variations:
1 × M12, 2 × M12, 2 × M12-P, 4 × M12, 4 × M12-P
4 × M8, 8 × M8
1 × M12-8
1 × M23, 1 × M23-19
1 × 7/8’’ (for Power Feeding-modules)
2.2.4 End plate
An end plate on the right-hand side physically completes the BL67 station.
It protects the module bus connections of the last base module in a station and guarantees the
protection class IP67.
Figure 2-4:
Example of a base
module
Figure 2-5:
End plate

D301239 1013 - BL67 AIDA PROFINET 3-1
3PROFINET
3.1 PROFINET ....................................................................................................................................... 3-2
3.1.1 Distributed field devices with PROFINET.................................................................................................................................3-2
– Device Model.................................................................................................................................................................................3-2
3.1.2 Communications in PROFINET ....................................................................................................................................................3-2
– The PROFINET services ..............................................................................................................................................................3-2
3.1.3 Address assignment........................................................................................................................................................................3-3
3.1.4 Ethernet MAC-ID...............................................................................................................................................................................3-3
3.1.5 LLDP-Protokoll (Link Layer Discovery Protocol)....................................................................................................................3-3

PROFINET
D301239 1013 - BL67 AIDA PROFINET3-2
3.1 PROFINET
PROFINET is the innovative open standard for the implementation of end-to-end integrated
automation solutions based on Industrial Ethernet. With PROFINET , simple distributed I/O and time-
critical applications can be integrated into Ethernet communication just as well as distributed
automation system on an automation component basis.
3.1.1 Distributed field devices with PROFINET
Distributed I/O is connected into communication through PROFINET. Here, the familiar I/O view of
PROFIBUS is retained, in which the peripheral data from the field devices are periodically transmitted
into the process model of the control system.
Device Model
PROFINET describes a device model oriented to the PROFIBUS® framework, consisting of places of
insertion (slots) and groups of I/O channels (subslots). The technical characteristics of the field devices
are described by the so-called GSD (General Station Description) on an XML basis.
3.1.2 Communications in PROFINET
Communications in PROFINET contain different levels of performance:
The non-time-critical transmission of parameters, configuration data, and switching information
occurs in PROFINET in the standard channel based on UDP and IP. This establishes the basis for the
connection of the automation level with other networks (MES, ERP).
For the transmission of time critical process data within the production facility, there is a Real-Time
channel (RT) available.
For particularly challenging tasks, the hardware based communication channel Isochronous Real-
Time (IRT) can be used for example in case of Motion Control Applications and high performance
applications in factory automation.
The PROFINET services
Cyclic data exchange
For the cyclic exchange of process signals and high-priority alarms, PROFINET uses the RT channel..
Acyclic data exchange (record data)
The reading and writing of information (read/write services) can be performed acyclically by the
user. the following services run acyclically in PROFINET:
– parameterization of individual submodules during system boot
– reading of diagnostic information
– reading of identification information according to the "Identification and Maintenance (I&M)
functions"
– reading of I/O data

D301239 1013 - BL67 AIDA PROFINET 3-3
PROFINET
3.1.3 Address assignment
In IP-based communications, all field devices are addressed by an IP address.
PROFINET uses the Discovery and Configuration Protocol (DCP) for IP assignment.
In the delivery state, amongst others 3 MAC-addresses - one MAC for each (virtual) port for the topology
discovery - and one symbolic name are stored in each field device. These information are enough to
assign each field device a unique name (appropriate to the installation).
Address assignment is performed in two steps:
1Assignment of a unique plant specific name to the field device.
2Assignment of the IP address by the IO-Controller before system boot based on the plant specific
(unique) name.
Both steps occur in PROFINET through the integrated standard DCP protocol.
3.1.4 Ethernet MAC-ID
The Ethernet MAC address is a 6-byte-value which serves to definitely identify an Ethernet device. The
MAC address is determined for each device by the IEEE (Institute of Electrical and Electronics Engineers,
New York).
The first 3 bytes of the MAC address contain a manufacturer identifier (Turck: 00:07:46:xx:xx:xx). The last
3 bytes can be chosen freely by the manufacturer for each device and contain a definite serial number.
The MAC address can be read out using the software tool I/O-ASSISTANT 3 (FDT/DTM).
3.1.5 LLDP-Protokoll (Link Layer Discovery Protocol)
This protocol serves for neighborhood detection between PROFINET nodes and thus allows the simple
exchange of PROFINET network nodes without additional engineering tool.
Note
The antecedent description contains a short overview about the properties and the functions
of the PROFINET field bus system.
It has been taken from the brochure of the PROFIBUS user organization e.V. (version 2006).
A detailed system description can be found in the standards IEC 61158 and IEC 61784 and in
the PROFIBUS-guidelines and -profiles (www.profibus.com).
Note
Detailed information about the automatic topology discovery in PROFINET via LLDP can be
found on the homepage of the PROFIBUS® user organization under www.profibus.com..

PROFINET
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