turck BL67-GW-PN-AC User manual

USER
MANUAL
PROFINET
AIDA-gateway
BL67-GW-PN-AC

All brand and product names are trademarks or registered trade marks of the owner
concerned.
Edition 10/2013
© Hans Turck GmbH, Muelheim an der Ruhr
All rights reserved, including those of the translation.
No part of this manual may be reproduced in any form (printed, photocopy, microfilm or any
other process) or processed, duplicated or distributed by means of electronic systems
without written permission of Hans Turck GmbH & Co. KG, Muelheim an der Ruhr.
Subject to alterations without notice

D301239 1013 - BL67 AIDA PROFINET i
Table of Contents
1Aboutthismanual
1.1 Documentation concept .................................................................................................................................1-2
1.1.1 Additional documentation .................................................................................................................................................................1-2
1.2 Description of symbols used .........................................................................................................................1-3
1.3 General .............................................................................................................................................................1-4
1.3.1 Prescribed use .........................................................................................................................................................................................1-4
1.3.2 Notes concerning planning/ installation of this product ........................................................................................................1-4
2 BL67 philosophy
2.1 The basic concept ............................................................................................................................................2-2
2.1.1 Flexibility ...................................................................................................................................................................................................2-3
2.1.2 Easy to handle .........................................................................................................................................................................................2-3
2.2 BL67 components ............................................................................................................................................2-4
2.2.1 Gateways ...................................................................................................................................................................................................2-4
2.2.2 Electronic modules ................................................................................................................................................................................2-5
2.2.3 Base modules...........................................................................................................................................................................................2-6
2.2.4 End plate....................................................................................................................................................................................................2-6
3 PROFINET
3.1 PROFINET .........................................................................................................................................................3-2
3.1.1 Distributed field devices with PROFINET .......................................................................................................................................3-2
3.1.2 Communications in PROFINET ..........................................................................................................................................................3-2
3.1.3 Address assignment ..............................................................................................................................................................................3-3
3.1.4 Ethernet MAC-ID.....................................................................................................................................................................................3-3
3.1.5 LLDP-Protokoll (Link Layer Discovery Protocol)..........................................................................................................................3-3
4 Technical features
4.1 Function ...........................................................................................................................................................4-2
4.2 Technical properties BL67-GW-PN-AC...........................................................................................................4-3
4.2.1 Gateway structure..................................................................................................................................................................................4-4
4.2.2 Technical data..........................................................................................................................................................................................4-5
4.3 Connection possibilities..................................................................................................................................4-7
4.3.1 Fieldbus connection..............................................................................................................................................................................4-7
4.3.2 Voltage supply via AIDA connector................................................................................................................................................4-7
4.3.3 Service interface (SVC - mini-USB connector) ..............................................................................................................................4-8
4.4 SET-button (CFG) .............................................................................................................................................4-9
4.5 SD-card slot (SD) ..............................................................................................................................................4-9
4.6 Address assignment .......................................................................................................................................4-9
4.7 PROFINET operation mode .............................................................................................................................4-9
4.8 GSDML-file .......................................................................................................................................................4-9
4.9 Status indicators/diagnostic messages gateway....................................................................................... 4-10

D301239 1013 - BL67 AIDA PROFINETii
4.9.1 Diagnostic messages via LEDs ........................................................................................................................................................4-10
4.10 Diagnosis in PROFINET ................................................................................................................................. 4-13
4.10.1 Gateway Error codes ..........................................................................................................................................................................4-13
4.10.2 Channel -specific error codes of the I/O-modules ..................................................................................................................4-14
4.11 Parameterization .......................................................................................................................................... 4-17
4.11.1 Gateway parameters...........................................................................................................................................................................4-17
4.11.2 Parameter "module parameterization"........................................................................................................................................4-20
4.11.3 I/O-module-parameters ....................................................................................................................................................................4-21
4.12 Description of user data for acyclic services............................................................................................... 4-43
4.12.1 Description of the acyclic gateway user data............................................................................................................................4-43
4.12.2 Description of the acyclic module user data .............................................................................................................................4-44
5 Connection of the PROFINET gateway to a Siemens PLC S7
5.1 Application example ...................................................................................................................................... 5-2
5.1.1 Example network ................................................................................................................................................................................... 5-2
5.1.2 New project in the Simatic Manager .............................................................................................................................................. 5-3
5.1.3 Setting the PG/PC-interface............................................................................................................................................................... 5-4
5.1.4 Installation of the GSDML-files.......................................................................................................................................................... 5-5
5.1.5 Adding PROFINET IO network nodes.............................................................................................................................................. 5-9
5.1.6 Configuring the BL67-station ..........................................................................................................................................................5-12
5.1.7 Scanning the network for PROFINET nodes...............................................................................................................................5-13
5.1.8 PROFINET neighborhood detection .............................................................................................................................................5-15
5.1.9 Online topology detection...............................................................................................................................................................5-18
5.1.10 Fast Start-Up - configuration of fieldbus nodes .......................................................................................................................5-19
5.2 Diagnostics with Step 7 ................................................................................................................................ 5-21
5.2.1 Diagnostic messages in the hardware configuration.............................................................................................................5-21
5.3 Using the AIDA gateway in IRT-networks ................................................................................................... 5-22
6 Guidelines for station planning
6.1 Module arrangement...................................................................................................................................... 6-2
6.1.1 Random module arrangement ......................................................................................................................................................... 6-2
6.2 Complete planning ......................................................................................................................................... 6-2
6.3 Maximum system extension .......................................................................................................................... 6-3
6.4 Creating potential groups.............................................................................................................................. 6-5
6.5 Plugging and pulling electronics modules ................................................................................................... 6-5
6.6 Extending an existing station ........................................................................................................................ 6-5
6.7 Firmware download........................................................................................................................................ 6-5
7 Guidelines for Electrical Installation
7.1 General notes .................................................................................................................................................. 7-2
7.1.1 General ...................................................................................................................................................................................................... 7-2
7.1.2 Cable routing........................................................................................................................................................................................... 7-2
7.1.3 Lightning protection ............................................................................................................................................................................ 7-3
7.1.4 Transmission media .............................................................................................................................................................................. 7-3

D301239 1013 - BL67 AIDA PROFINET iii
7.2 Potential relationships....................................................................................................................................7-4
7.2.1 General.......................................................................................................................................................................................................7-4
7.3 Electromagnetic compatibility (EMC) ............................................................................................................7-5
7.3.1 Ensuring electromagnetic compatibility .......................................................................................................................................7-5
7.3.2 Grounding of inactive metal components....................................................................................................................................7-5
7.3.3 PE connection..........................................................................................................................................................................................7-5
7.3.4 Mounting rails..........................................................................................................................................................................................7-6
7.4 Shielding of cables ..........................................................................................................................................7-7
7.5 Potential compensation..................................................................................................................................7-8
7.5.1 Switching inductive loads ...................................................................................................................................................................7-8
7.5.2 Protection against Electrostatic Discharge (ESD) .......................................................................................................................7-8
8 Mounting and mounting instructions
8.1 Mechanical mounting .....................................................................................................................................8-2
8.1.1 General mounting rules .......................................................................................................................................................................8-2
8.2 Building up a BL67 station..............................................................................................................................8-3
8.2.1 Mounting a gateway .............................................................................................................................................................................8-3
8.2.2 Mounting a base module ....................................................................................................................................................................8-3
8.2.3 Mounting the electronic modules ...................................................................................................................................................8-4
8.2.4 Prevention of false mounting ............................................................................................................................................................8-4
8.2.5 End plate....................................................................................................................................................................................................8-5
8.2.6 Mounting of BL67 directly on the mounting plate ....................................................................................................................8-6
8.2.7 FE connection ..........................................................................................................................................................................................8-6
8.2.8 Mounting end brackets........................................................................................................................................................................8-6
8.3 Dismounting a BL67-station...........................................................................................................................8-7
8.3.1 Dismounting from the mounting plate .........................................................................................................................................8-7
8.3.2 Dismounting from the mounting rail .............................................................................................................................................8-7
8.3.3 Plugging and pulling electronics modules...................................................................................................................................8-9
9 Appendix
9.1 Nominal current consumption of modules on Ethernet ..............................................................................9-2
10 Index

D301239 1013 - BL67 AIDA PROFINETiv

D301239 1013 - BL67 AIDA PROFINET 1-1
1 About this manual
1.1 Documentation concept................................................................................................................. 1-2
1.1.1 Additional documentation ...........................................................................................................................................................1-2
1.2 Description of symbols used ......................................................................................................... 1-3
1.3 General........................................................................................................................................... 1-4
1.3.1 Prescribed use ...................................................................................................................................................................................1-4
1.3.2 Notes concerning planning/ installation of this product ..................................................................................................1-4

About this manual
D301239 1013 - BL67 AIDA PROFINET1-2
1.1 Documentation concept
This manual contains all information about the BL67 AIDA PROFINET-Gateways with AIDA-RJ45 copper
connector (BL67-GW-PN-AC).
The following chapter contain a short BL67-system description, a description of the used field bus
system, exact information about function and structure of the field bus specific BL67-gateway as well
as all bus specific information concerning the connection to automation devices, the maximum system
extension etc.
The bus-independent I/O-modules of the BL67-system as well as all bus independent information as
mounting, labeling etc. are described in a separate manual.
1.1.1 Additional documentation
BL67 I/O-modules (TURCK-documentation no.: German D300572; English D300529).
The bus-independent I/O-modules of the BL67-system as well as all bus independent information as
mounting, labeling etc. are described in a separate manual.
In addition to that, the manual contains a short description of the I/O-ASSISTANT 3 (FDT/DTM), the
project planning and configuration software tool for TURCK I/O-systems.

D301239 1013 - BL67 AIDA PROFINET 1-3
Description of symbols used
1.2 Description of symbols used
Danger
This sign can be found next to all notes that indicate a source of hazards. This can refer to
danger to personnel or damage to the system (hardware and software) and to the facility.
This sign means for the operator: work with extreme caution.
Attention
This sign can be found next to all notes that indicate a potential hazard.
This can refer to possible danger to personnel and damages to the system (hardware and
software) and to the facility.
Note
This sign can be found next to all general notes that supply important information about one
or more operating steps.
These specific notes are intended to make operation easier and avoid unnecessary work due
to incorrect operation.

About this manual
D301239 1013 - BL67 AIDA PROFINET1-4
1.3 General
This manual includes all information necessary for the prescribed use of TURCK BL67-devices. It has
been specially conceived for personnel with the necessary qualifications.
1.3.1 Prescribed use
Appropriate transport, storage, deployment and mounting as well as careful operating and thorough
maintenance guarantee the trouble-free and safe operation of these devices.
1.3.2 Notes concerning planning/ installation of this product
Attention
Please read this section carefully. Safety aspects cannot be left to chance when dealing with
electrical equipment.
Danger
The devices described in this manual must be used only in applications prescribed in this
manual or in the respective technical descriptions, and only with certified components and
devices from third party manufacturers.
Danger
All respective safety measures and accident protection guidelines must be considered
carefully and without exception.