turck BL67-4DI-P User manual

USER
MANUAL
BL67-
MULTIPROTOCOL
GATEWAY
FOR
ETHERNET
Sense it! Connect it! Bus it! Solve it!
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All brand and product names are trademarks or registered trade marks of the owner
concerned.
Edition 02/2015
© Hans Turck GmbH, Muelheim an der Ruhr
All rights reserved, including those of the translation.
No part of this manual may be reproduced in any form (printed, photocopy, microfilm or any other
process) or processed, duplicated or distributed by means of electronic systems without written
permission of Hans Turck GmbH & Co. KG, Muelheim an der Ruhr.
Subject to alterations without notice
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D300815 0215- BL67 multiprotocol i
Table of contents
1Aboutthismanual
1.1 Documentation concept .................................................................................................................................1-2
1.1.1 Additional documentation .................................................................................................................................................................1-2
1.2 Explanation of symbols used..........................................................................................................................1-3
1.2.1 Further notes ...........................................................................................................................................................................................1-3
1.3 General notes...................................................................................................................................................1-4
1.3.1 Prescribed use .........................................................................................................................................................................................1-4
1.3.2 Notes concerning planning/installation of this product .........................................................................................................1-4
1.4 List of revisions ................................................................................................................................................1-5
2 BL67 philosophy
2.1 The basic concept ............................................................................................................................................2-2
2.1.1 Flexibility ...................................................................................................................................................................................................2-3
2.1.2 Easy to handle .........................................................................................................................................................................................2-3
2.2 The BL67 components.....................................................................................................................................2-4
2.2.1 Gateways ...................................................................................................................................................................................................2-4
2.2.2 Electronic modules ................................................................................................................................................................................2-5
2.2.3 Base modules...........................................................................................................................................................................................2-5
2.2.4 End plate....................................................................................................................................................................................................2-6
3 Properties: Gateway
3.1 General technical data ....................................................................................................................................3-3
3.1.1 Function.....................................................................................................................................................................................................3-3
3.1.2 Version overview ....................................................................................................................................................................................3-3
3.2 Supported I/O-modules (protocol dependent).............................................................................................3-4
3.3 QuickConnect (QC) and Fast Start-Up (FSU)..................................................................................................3-6
3.4 Technical data..................................................................................................................................................3-7
3.4.1 Top view BL67-GW-EN (VN < 03-00) ...............................................................................................................................................3-7
3.4.2 Top view BL67-GW-EN (VN ≥03-00) ...............................................................................................................................................3-8
3.4.3 Gateway structure..................................................................................................................................................................................3-8
3.4.4 Technical data..........................................................................................................................................................................................3-9
3.5 Connection options ...................................................................................................................................... 3-13
3.5.1 Fieldbus connection .......................................................................................................................................................................... 3-13
3.5.2 Voltage supply via 7/8"-connector ............................................................................................................................................... 3-14
3.5.3 Service-interface female PS/2 connector (VN < 03-00).......................................................................................................... 3-15
3.5.4 Service interface Mini-USB (VN ≥ 03-00)..................................................................................................................................... 3-16
3.6 Address assignment ..................................................................................................................................... 3-17
3.6.1 Default setting of the gateway....................................................................................................................................................... 3-18
3.6.2 Address setting via rotary coding switch (rotary mode)....................................................................................................... 3-19
3.6.3 Address setting via BootP-mode (300)........................................................................................................................................ 3-20
3.6.4 Address setting via DHCP-mode (400) ........................................................................................................................................ 3-20
3.6.5 Address setting via PGM-mode (500) .......................................................................................................................................... 3-21
3.6.6 Address setting via the mode PGM-DHCP (universal mode, 600)..................................................................................... 3-22
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D300815 0215- BL67 multiprotocolii
3.6.7 F_Reset (reset to factory settings, 900)........................................................................................................................................3-22
3.6.8 Addressing via I/O-ASSISTANT 3 (FDT/DTM) .............................................................................................................................3-23
3.6.9 Address assignment via Web server (only VN ≥03-00)..........................................................................................................3-26
3.7 Reset to factory settings............................................................................................................................... 3-27
3.8 Web server - remote access/configuration (only VN ≥03-00) ................................................................... 3-28
3.8.1 Safety in the web server ....................................................................................................................................................................3-28
3.8.2 IP address................................................................................................................................................................................................3-28
3.8.3 Home........................................................................................................................................................................................................3-29
3.8.4 Gateway Diagnostics..........................................................................................................................................................................3-29
3.8.5 Ethernet Statistics................................................................................................................................................................................3-30
3.8.6 Links..........................................................................................................................................................................................................3-31
3.8.7 Login/password....................................................................................................................................................................................3-31
3.8.8 Change Admin Password..................................................................................................................................................................3-32
3.8.9 Network Configuration......................................................................................................................................................................3-33
3.8.10 Gateway Configuration .....................................................................................................................................................................3-34
3.8.11 Slot Parameters.....................................................................................................................................................................................3-35
3.8.12 Usage of mobile devices ...................................................................................................................................................................3-36
3.8.13 Web server logout ...............................................................................................................................................................................3-36
3.8.14 Deactivating the web server............................................................................................................................................................3-37
3.9 Status and Control Word of the BL67-stations........................................................................................... 3-38
3.9.1 Status Word............................................................................................................................................................................................3-38
3.9.2 Control Word.........................................................................................................................................................................................3-38
3.10 SET button ..................................................................................................................................................... 3-39
3.11 Status indicators/diagnostic messages gateway ....................................................................................... 3-40
3.11.1 Diagnostic messages via LEDs ........................................................................................................................................................3-40
3.12 Parameters of the I/O-modules .................................................................................................................. 3-43
3.13 Diagnostics of the I/O-modules ................................................................................................................... 3-44
4 Implementation of EtherNet/IP™
4.1 The EtherNet/IP™ Communications Profile .................................................................................................. 4-2
4.1.1 Communications Profile for BL67 .................................................................................................................................................... 4-3
4.2 QC - QuickConnect .......................................................................................................................................... 4-4
4.2.1 General ...................................................................................................................................................................................................... 4-4
4.2.2 QuickConnect in BL67.......................................................................................................................................................................... 4-4
4.3 Device Level Ring (DLR).................................................................................................................................. 4-6
4.4 Diagnostic messages via the process data ................................................................................................... 4-7
4.4.1 Summarized Diagnostics .................................................................................................................................................................... 4-7
4.4.2 Scheduled Diagnostics ........................................................................................................................................................................ 4-7
4.5 Classes and Instances of the EtherNet/IP™ stations..................................................................................... 4-8
4.5.1 EtherNet/IP™ Standard Classes......................................................................................................................................................... 4-8
4.5.2 Identity Object (0×01).......................................................................................................................................................................... 4-9
4.5.3 Assembly Object (0×04) ....................................................................................................................................................................4-11
4.5.4 TCP/IP Interface Object (0×F5)........................................................................................................................................................4-14
4.5.5 Ethernet Link Object (0×F6).............................................................................................................................................................4-18
4.5.6 DLR Object (0×47) ...............................................................................................................................................................................4-21
4.5.7 QOS Object (0×48)...............................................................................................................................................................................4-22
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D300815 0215- BL67 multiprotocol iii
4.6 VSC-Vendor Specific Classes........................................................................................................................ 4-23
4.6.1 Class instance of the VSC.................................................................................................................................................................. 4-23
4.6.2 Gateway Class (VSC 100, 64h) ......................................................................................................................................................... 4-24
4.6.3 Process Data Class (VSC102, 66h) .................................................................................................................................................. 4-27
4.6.4 Miscellaneous Parameters Class (VSC 126) ................................................................................................................................ 4-29
5 Application example: BL67-GW-EN with EtherNet/IP™ (Allen Bradley)
5.1 General notes...................................................................................................................................................5-2
5.1.1 Used hard-/ software.............................................................................................................................................................................5-2
5.2 Network configuration....................................................................................................................................5-3
5.2.1 Configuration of the network in "RS Logix 5000".......................................................................................................................5-3
5.2.2 Downloading the I/O configuration................................................................................................................................................5-8
5.3 I/O data mapping.......................................................................................................................................... 5-10
5.4 Process data access ...................................................................................................................................... 5-12
5.4.1 Setting outputs .................................................................................................................................................................................... 5-12
5.4.2 Example program................................................................................................................................................................................ 5-13
5.5 Activating QuickConnect ............................................................................................................................ 5-15
6 Implementation of Modbus TCP
6.1 Common Modbus description ........................................................................................................................6-2
6.2 Implemented Modbus functions....................................................................................................................6-6
6.3 Modbus registers.............................................................................................................................................6-7
6.3.1 Structure of the packed in-/output process data .................................................................................................................... 6-11
6.3.2 Register 100Ch: "Gateway status" ................................................................................................................................................. 6-14
6.3.3 Register 1130h: "Modbus connection mode" ........................................................................................................................... 6-15
6.3.4 Register 1131h: "Modbus Connection Timeout" ..................................................................................................................... 6-15
6.3.5 Register 0×113C and 0×113D: "Restore Modbus-Connection-Parameters".................................................................. 6-15
6.3.6 Register 0×113E and 0×113F: "Save Modbus-Connection-Parameters"......................................................................... 6-15
6.4 The Service Object........................................................................................................................................ 6-16
6.5 Bit areas: mapping of input-discrete- and coil-areas ................................................................................ 6-18
6.6 Output module behavior in case of an error .............................................................................................. 6-19
7 Application example: BL67-GW-EN with Modbus TCP (CODESYS Win V3)
7.1 Used hard-/software........................................................................................................................................7-2
7.1.1 Hardware...................................................................................................................................................................................................7-2
7.1.2 Software.....................................................................................................................................................................................................7-2
7.2 Network configuration....................................................................................................................................7-3
7.3 Programming with CODESYS .........................................................................................................................7-4
7.3.1 Predefined feature sets ........................................................................................................................................................................7-4
7.3.2 Creating a new project.........................................................................................................................................................................7-5
7.3.3 Defining the communication settings............................................................................................................................................7-7
7.3.4 Adding the Ethernet Adapter ............................................................................................................................................................7-9
7.3.5 Adding the Modbus master............................................................................................................................................................. 7-10
7.3.6 Adding a Modbus TCP slave............................................................................................................................................................ 7-11
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D300815 0215- BL67 multiprotocoliv
7.3.7 Programming (example program) ................................................................................................................................................7-13
7.3.8 CODESYS: Global variables...............................................................................................................................................................7-14
7.3.9 Modbus channels.................................................................................................................................................................................7-15
7.3.10 Building, login and start ....................................................................................................................................................................7-27
7.3.11 Reading out the process data .........................................................................................................................................................7-29
7.3.12 Diagnosis evaluation ..........................................................................................................................................................................7-30
8 Implementation of PROFINET
8.1 PROFINET......................................................................................................................................................... 8-2
8.2 FSU - Fast Start-Up (prioritized startup)....................................................................................................... 8-4
8.2.1 General ...................................................................................................................................................................................................... 8-4
8.2.2 FSU in BL67............................................................................................................................................................................................... 8-4
8.3 MRP (Media Redundancy Protocol)............................................................................................................... 8-5
8.4 Address assignment ....................................................................................................................................... 8-5
8.5 GSDML file ....................................................................................................................................................... 8-6
8.6 Default values ................................................................................................................................................. 8-6
8.7 Diagnosis in PROFINET ................................................................................................................................... 8-7
8.7.1 Gateway Error codes ............................................................................................................................................................................ 8-7
8.7.2 Channel-specific error codes of the I/O-modules...................................................................................................................... 8-8
8.8 Parameterization ......................................................................................................................................... 8-12
8.8.1 Gateway parameters...........................................................................................................................................................................8-12
8.8.2 I/O module parameters .....................................................................................................................................................................8-15
8.9 Description of user data for acyclic services............................................................................................... 8-16
8.9.1 Description of the acyclic gateway user data............................................................................................................................8-16
8.9.2 Description of the acyclic module user data .............................................................................................................................8-17
9 Application example: BL67-GW-EN with PROFINET (S7)
9.1 Application example ...................................................................................................................................... 9-2
9.1.1 General ...................................................................................................................................................................................................... 9-2
9.1.2 Example network ................................................................................................................................................................................... 9-2
9.1.3 New project in the SIMATIC Manager ............................................................................................................................................ 9-3
9.1.4 Setting the PG/PC-interface............................................................................................................................................................... 9-3
9.1.5 Installation of the GSDML-files.......................................................................................................................................................... 9-4
9.1.6 Adding PROFINET network nodes................................................................................................................................................... 9-8
9.1.7 Configuring the BL67-station..........................................................................................................................................................9-10
9.1.8 Scanning the network for PROFINET nodes...............................................................................................................................9-11
9.1.9 PROFINET neighborhood detection via LLDP ...........................................................................................................................9-13
9.1.10 Online topology detection...............................................................................................................................................................9-16
9.1.11 Fast Start-Up - configuration of fieldbus nodes .......................................................................................................................9-17
9.2 Diagnosis with Step 7 ................................................................................................................................... 9-19
9.2.1 Diagnostic messages in the hardware configuration.............................................................................................................9-19
9.2.2 Diagnostic telegram with error code ...........................................................................................................................................9-20
10 Guidelines for station planning
10.1 Module arrangement.................................................................................................................................... 10-2
10.1.1 Random module arrangement.......................................................................................................................................................10-2
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D300815 0215- BL67 multiprotocol v
10.2 Complete planning....................................................................................................................................... 10-3
10.3 Maximum system extension........................................................................................................................ 10-3
10.4 Creating potential groups ........................................................................................................................... 10-4
10.5 Plugging and pulling electronics modules................................................................................................. 10-4
10.6 Extending an existing station...................................................................................................................... 10-5
10.7 Firmware download ..................................................................................................................................... 10-6
11 Guidelines for Electrical Installation
11.1 General notes................................................................................................................................................ 11-2
11.1.1 General.................................................................................................................................................................................................... 11-2
11.1.2 Cable routing ........................................................................................................................................................................................ 11-2
11.1.3 Lightning protection.......................................................................................................................................................................... 11-3
11.1.4 Transmission media............................................................................................................................................................................ 11-3
11.2 Potential relationships................................................................................................................................. 11-4
11.2.1 General.................................................................................................................................................................................................... 11-4
11.3 Electromagnetic compatibility (EMC) ......................................................................................................... 11-5
11.3.1 Ensuring electromagnetic compatibility .................................................................................................................................... 11-5
11.3.2 Grounding of inactive metal components................................................................................................................................. 11-5
11.3.3 PE connection....................................................................................................................................................................................... 11-5
11.3.4 Earth-free operation........................................................................................................................................................................... 11-5
11.3.5 Mounting rails....................................................................................................................................................................................... 11-6
11.4 Shielding of cables ....................................................................................................................................... 11-7
11.5 Potential compensation............................................................................................................................... 11-8
11.5.1 Switching inductive loads................................................................................................................................................................ 11-8
11.5.2 Protection against Electrostatic Discharge (ESD) .................................................................................................................... 11-8
12 Appendix
12.1 Changing the IP address of a PC/ network interface card ......................................................................... 12-2
12.1.1 Changing the IP address in Windows .......................................................................................................................................... 12-2
12.1.2 Changing the IP address via PACTware™ FDT/DTM (I/O-ASSISTANT V3) ...................................................................... 12-4
12.2 Deactivating/ adapting the firewall in Windows ....................................................................................... 12-5
12.3 Addressing via DHCP.................................................................................................................................... 12-7
12.4 Nominal current consumption of modules on Ethernet ........................................................................... 12-9
12.5 Ident codes of the BL67-modules.............................................................................................................. 12-11
13 Glossary
14 Index
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D300815 0215- BL67 multiprotocolvi
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D300815 0215- BL67 multiprotocol 1-1
1 About this manual
1.1 Documentation concept.................................................................................................................... 2
1.1.1 Additional documentation...............................................................................................................................................................2
1.2 Explanation of symbols used ............................................................................................................ 3
– Warnings .............................................................................................................................................................................................3
1.2.1 Further notes .........................................................................................................................................................................................3
1.3 General notes.................................................................................................................................... 4
1.3.1 Prescribed use .......................................................................................................................................................................................4
1.3.2 Notes concerning planning/installation of this product .......................................................................................................4
1.4 List of revisions ................................................................................................................................. 5
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About this manual
D300815 0215- BL67 multiprotocol1-2
1.1 Documentation concept
This manual contains all information about the multiprotocol-gateway of the product line BL67 (BL67-
GW-EN).
In addition to a short BL67-system description and the protocol-independent properties of the gateway
and if necessary of the I/O-modules (technical properties, diagnostics, parameters, etc.), the following
chapters contain two protocol-dependent chapters respectively.
The protocol-dependent chapters contain on the one hand the protocol-specific gateway-properties
and on the other hand an application example for the respective Ethernet-protocol, describing the
device's connection to automation devices.
EtherNet/IP™
–chapter 4, Implementation of EtherNet/IP™
–chapter 5, Application example: BL67-GW-EN with EtherNet/IP™ (Allen Bradley)
Modbus TCP
–chapter 6, Implementation of Modbus TCP
–chapter 7, Application example: BL67-GW-EN with Modbus TCP (CODESYS Win V3)
PROFINET
–chapter 8, Implementation of PROFINET
–chapter 9, Application example: BL67-GW-EN with PROFINET (S7)
Additionally, the manual contain protocol-independent guideline for station configuration, the
electrical installation, etc.
1.1.1 Additional documentation
BL67 I/O-modules (TURCK-documentation no.: German D300572; English D300529).
The bus-independent I/O-modules of the BL67-system as well as all bus independent information
as mounting, labeling etc. are described in a separate manual.
In addition to that, the manual contains a short description of the I/O-ASSISTANT, the project
planning and configuration software tool for TURCK I/O-systems-
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