turck BL67 User manual

USER
MANUAL
BL67-
programmable
Gateway
BL67-PG-DP

All brand and product names are trademarks or registered trade marks of the owner
concerned.
Edition 05/2011
© Hans Turck GmbH, Muelheim an der Ruhr
All rights reserved, including those of the translation.
No part of this manual may be reproduced in any form (printed, photocopy, microfilm or any
other process) or processed, duplicated or distributed by means of electronic systems
without written permission of Hans Turck GmbH & Co. KG, Muelheim an der Ruhr.
Subject to alterations without notice

D301047 0511 BL67-PG-DP -1
Disconnect the power supply of the device.
Ensure that devices cannot be accidentally restarted.
Verify isolation from the supply.
Earth and short circuit.
Cover or enclose neighboring units that are live.
Follow the engineering instructions (AWA) of the device concerned.
Only suitably qualified personnel in accordance with EN 50 110-1/-2 (VDE 0 105 Part 100) may work
on this device/system.
Before installation and before touching the device ensure that you are free of electrostatic charge.
The functional earth (FE) must be connected to the protective earth (PE) or to the potential
equalization. The system installer is responsible for implementing this connection.
Connecting cables and signal lines should be installed so that inductive or capacitive interference
do not impair the automation functions.
Install automation devices and related operating elements in such a way that they are well
protected against unintentional operation.
Suitable safety hardware and software measures should be implemented for the I/O interface so
that a line or wire breakage on the signal side does not result in undefined states in the automation
devices.
Ensure a reliable electrical isolation of the low voltage for the 24 volt supply. Only use power supply
units complying with IEC 60 364-4-41 (VDE 0 100 Part 410) or HD 384.4.41 S2.
Deviations of the mains voltage from the rated value must not exceed the tolerance limits given in
the specifications, otherwise this may cause malfunction and dangerous operation.
Emergency stop devices complying with IEC/EN 60 204-1 must be effective in all operating modes
of the automation devices. Unlatching the emergency-stop devices must not cause restart.
Devices that are designed for mounting in housings or control cabinets must only be operated and
controlled after they have been installed with the housing closed. Desktop or portable units must
only be operated and controlled in enclosed housings.
Measures should be taken to ensure the proper restart of programs interrupted after a voltage dip
or failure. This should not cause dangerous operating states even for a short time. If necessary,
emergency-stop devices should be implemented.
Wherever faults in the automation system may cause damage to persons or property, external
measures must be implemented to ensure a safe operating state in the event of a fault or
malfunction (for example, by means of separate limit switches, mechanical interlocks etc.).
The electrical installation must be carried out in accordance with the relevant regulations (e. g. with
regard to cable cross sections, fuses, PE).
All work relating to transport, installation, commissioning and maintenance must only be carried
out by qualified personnel. (IEC 60 364 and HD 384 and national work safety regulations).
All shrouds and doors must be kept closed during operation.
Danger
Electrical voltage
The following precautions must be taken before starting the installation.

D301047 0511 BL67-PG-DP-2

D301047 0511 BL67-PG-DP i
Table of Contents
1 About this Manual
1.1 Documentation Concept.................................................................................................................................1-2
1.2 General Information........................................................................................................................................1-3
1.2.1 Prescribed Use .........................................................................................................................................................................................1-3
1.2.2 Notes Concerning Planning /Installation of this Product ........................................................................................................1-3
1.3 Description of Symbols Used..........................................................................................................................1-4
1.4 List of Revisions ...............................................................................................................................................1-5
2 BL67 Philosophy
2.1 The Basic Concept............................................................................................................................................2-2
2.1.1 Flexibility ...................................................................................................................................................................................................2-2
2.1.2 Convenient Handling............................................................................................................................................................................2-2
2.2 BL67 Components ...........................................................................................................................................2-3
2.2.1 Gateways ...................................................................................................................................................................................................2-3
2.2.2 Electronic Modules ................................................................................................................................................................................2-4
– Power Feeding Modules................................................................................................................................................................. 2-4
2.2.3 Base Modules ...........................................................................................................................................................................................2-5
2.2.4 End Plate ...................................................................................................................................................................................................2-5
3Ethernet
3.1 System Description .........................................................................................................................................3-2
3.1.1 Ethernet MAC-ID.....................................................................................................................................................................................3-2
3.1.2 IP address ..................................................................................................................................................................................................3-2
3.1.3 Network Classes ......................................................................................................................................................................................3-3
3.1.4 Data transfer.............................................................................................................................................................................................3-3
– IP (Internet Protocol)........................................................................................................................................................................ 3-4
– TCP (Transmission Control Protocol) ......................................................................................................................................... 3-4
3.1.5 Checking the communication via "ping-signals"........................................................................................................................3-4
3.1.6 ARP (Address Resolution Protocol) ..................................................................................................................................................3-5
3.1.7 Transmission Media...............................................................................................................................................................................3-5
4 Technical Features
4.1 General .............................................................................................................................................................4-2
4.2 Function ...........................................................................................................................................................4-3
4.2.1 Programming...........................................................................................................................................................................................4-3
4.3 Technical Data .................................................................................................................................................4-4
4.3.1 Gateway structure..................................................................................................................................................................................4-4
4.4 Connection possibilities..................................................................................................................................4-8
4.4.1 Programming interface........................................................................................................................................................................4-8
– Ethernet ................................................................................................................................................................................................ 4-8
– Serial interface.................................................................................................................................................................................... 4-8
4.4.2 PROFIBUS-DP ...........................................................................................................................................................................................4-8
4.4.3 Power Supply via 7/8" connector .....................................................................................................................................................4-9
4.4.4 Serial interface (PS2 female connector) .........................................................................................................................................4-9

D301047 0511 BL67-PG-DPii
– Connection Using Commercially Available Cables ............................................................................................................ 4-10
4.5 Address setting on PROFIBUS-DP................................................................................................................ 4-12
4.5.1 DP-address setting via CoDeSys.....................................................................................................................................................4-12
4.5.2 DP-address setting via rotary coding switches.........................................................................................................................4-12
4.6 Address setting on Ethernet ........................................................................................................................ 4-13
4.6.1 LED-behavior.........................................................................................................................................................................................4-13
4.6.2 Default setting of the gateway .......................................................................................................................................................4-14
4.6.3 Address setting via the rotary-mode............................................................................................................................................4-14
4.6.4 Address setting via BootP-mode....................................................................................................................................................4-15
4.6.5 Address setting via DHCP-mode....................................................................................................................................................4-15
4.6.6 Address setting via PGM-mode ......................................................................................................................................................4-16
4.6.7 Addressing via PGM-DHCP...............................................................................................................................................................4-16
4.6.8 Address-setting via I/O-ASSISTANT 3 (FDT/DTM) ....................................................................................................................4-17
4.7 SET Button ..................................................................................................................................................... 4-20
4.8 Status Indicators/Diagnostic Messages Gateway ...................................................................................... 4-21
4.8.1 Diagnostic Messages via LEDs ........................................................................................................................................................4-21
5 Configuration of the BL67-PG-DP with CoDeSys
5.1 General ............................................................................................................................................................ 5-2
5.1.1 System requirements ........................................................................................................................................................................... 5-2
5.2 Installation of the BL67 Target Support Packages....................................................................................... 5-3
5.2.1 Installation................................................................................................................................................................................................ 5-3
5.3 BL67 Hardware Configuration....................................................................................................................... 5-5
5.4 Configuration/ Programming of the PG in CoDeSys.................................................................................... 5-6
5.4.1 Creating a new project ........................................................................................................................................................................ 5-6
– Communication parameters of the target .............................................................................................................................. 5-7
5.4.2 Configuration of the BL67 Station .................................................................................................................................................5-10
– Assignment of the PROFIBUS-DP slave-addresses via CoDeSys-parameters ........................................................... 5-12
– Assignment of the PROFIBUS-DP slave-addresses via rotary coding switches........................................................ 5-12
– Configuration of the I/O modules ............................................................................................................................................ 5-13
5.4.3 Parameterization of the I/O modules ...........................................................................................................................................5-13
5.4.4 Addressing the in- and output data..............................................................................................................................................5-14
5.4.5 Mapping of PROFIBUS-DP input and output words ...............................................................................................................5-15
5.5 PLC-Programming ........................................................................................................................................ 5-16
5.5.1 Online.......................................................................................................................................................................................................5-16
5.5.2 Creating a boot project......................................................................................................................................................................5-18
5.5.3 Sourcecode download.......................................................................................................................................................................5-18
6 Guidelines for Station Planning
6.1 Module Arrangement ..................................................................................................................................... 6-2
6.1.1 Random Module Arrangement......................................................................................................................................................... 6-2
6.2 Complete Planning ......................................................................................................................................... 6-3
6.3 Maximum System Extension.......................................................................................................................... 6-4
6.3.1 Creating Potential Groups .................................................................................................................................................................. 6-5

D301047 0511 BL67-PG-DP iii
6.4 Plugging and Pulling Electronic Modules .....................................................................................................6-6
6.5 Extending an Existing Station ........................................................................................................................6-7
7 Guidelines for Electrical Installation
7.1 General Notes ..................................................................................................................................................7-2
7.1.1 General.......................................................................................................................................................................................................7-2
7.1.2 Cable Routing ..........................................................................................................................................................................................7-2
– Cable Routing Inside and Outside of Cabinets:...................................................................................................................... 7-2
– Cable Routing Outside Buildings................................................................................................................................................. 7-3
7.1.3 Lightning Protection .............................................................................................................................................................................7-3
7.1.4 Transmission Media...............................................................................................................................................................................7-3
– Ethernet ................................................................................................................................................................................................ 7-3
– PROFIBUS-DP ...................................................................................................................................................................................... 7-4
7.2 Potential Relationships...................................................................................................................................7-5
7.2.1 General.......................................................................................................................................................................................................7-5
7.3 Electromagnetic Compatibility (EMC) ...........................................................................................................7-6
7.3.1 Ensuring Electromagnetic Compatibility.......................................................................................................................................7-6
7.3.2 Grounding of Inactive Metal Components ...................................................................................................................................7-6
7.3.3 PE Connection .........................................................................................................................................................................................7-6
7.3.4 Earth-Free Operation ............................................................................................................................................................................7-6
7.3.5 Mounting Rails.........................................................................................................................................................................................7-7
7.4 Shielding of cables ..........................................................................................................................................7-8
7.5 Potential Compensation .................................................................................................................................7-9
7.5.1 Switching Inductive Loads..................................................................................................................................................................7-9
7.5.2 Protection against Electrostatic Discharge (ESD) .......................................................................................................................7-9
8 Appendix
8.1 Network Configuration ...................................................................................................................................8-2
8.1.1 Changing the IP address of a PC/ network interface card.......................................................................................................8-3
– Changing the IP address in Windows 2000/ Windows XP ................................................................................................. 8-3
– Changing the IP address in Windows NT.................................................................................................................................. 8-4
– Changing the IP address via I/O-ASSISTANT ........................................................................................................................... 8-5
8.1.2 Deactivating/ adapting the firewall in Windows XP..................................................................................................................8-5
8.2 Nominal Current Consumption of Modules at Ethernet ..............................................................................8-7
9Glossary
10 Index

D301047 0511 BL67-PG-DPiv

D301047 0511 BL67-PG-DP 1-1
1AboutthisManual
1.1 Documentation Concept ................................................................................................................... 2
1.2 General Information ......................................................................................................................... 3
1.2.1 Prescribed Use .....................................................................................................................................3
1.2.2 Notes Concerning Planning /Installation of this Product......................................................................3
1.3 Description of Symbols Used ............................................................................................................ 4
1.4 List of Revisions ................................................................................................................................ 5

About this Manual
D301047 0511 BL67-PG-DP1-2
1.1 Documentation Concept
This manual contains information about the programmable BL67 Ethernet-gateway with PROFIBUS-DP
interface BL67-PG-DP.
The following chapters contain a short BL67 system description, a description of the field bus system
Ethernet, exact information about function and structure of the BL67 Ethernet gateways as well as all
bus specific information concerning the connection to automation devices, the maximum system
extension etc.
The bus-independent I/O-modules for BL67 as well as all further fieldbus-independent chapters like
mounting, labelling etc. are described in a separate manual.
BL67 I/O-modules (TURCK-Documentation-No.: German D300572 / English D300529)
Furthermore, the manual mentioned above contains a short description of the project planning and
diagnostics software for TURCK I/O-systems, the engineering software I/O-ASSISTANT.

D301047 0511 BL67-PG-DP 1-3
General Information
1.2 General Information
This manual contains all necessary information about the prescibed use of the programmable TURCK
gateway BL67-PG-DP.
It has been specially conceived for personnel with the necessary qualifications.
1.2.1 Prescribed Use
Appropriate transport, storage, deployment and mounting as well as careful operating and thorough
maintenance guarantee the trouble-free and safe operation of these devices.
1.2.2 Notes Concerning Planning /Installation of this Product
Attention
Please read this section carefully. Safety aspects cannot be left to chance when dealing with
electrical equipment.
Danger
The devices described in this manual must be used only in applications prescribed in this
manual or in the respective technical descriptions, and only with certified components and
devices from third party manufacturers.
Danger
All respective safety measures and accident protection guidelines must be considered
carefully and without exception.

About this Manual
D301047 0511 BL67-PG-DP1-4
1.3 Description of Symbols Used
Danger
This sign can be found next to all notes that indicate a source of hazards. This can refer to
danger to personnel or damage to the system (hardware and software) and to the facility.
This sign means for the operator: work with extreme caution.
Attention
This sign can be found next to all notes that indicate a potential
hazard.
This can refer to possible danger to personnel and damages to the system (hardware and
software) and to the facility.
Note
This sign can be found next to all general notes that supply important information about one
or more operating steps. These specific notes are intended to make operation easier and
avoid unnecessary work due to incorrect operation.

D301047 0511 BL67-PG-DP 1-5
List of Revisions
1.4 List of Revisions
In comparison to the previous manual edition, the following changes/ revisions have been made:
Table 1:
List of revisions
Chapter Subject/
Description new changed
3Technical Data, Field bus (page 4-5) X
DP-address setting via CoDeSys (page 4-12) X
DP-address setting via rotary coding switches (page 4-12) X
4Assignment of the PROFIBUS-DP slave-addresses via
CoDeSys-parameters (page 5-12)
X
Assignment of the PROFIBUS-DP slave-addresses via rotary
coding switches (page 5-12)
X
Note
The publication of this manual renders all previous editions invalid.

About this Manual
D301047 0511 BL67-PG-DP1-6

D301047 0511 BL67-PG-DP 2-1
2 BL67 Philosophy
2.1 The Basic Concept ............................................................................................................................. 2
2.1.1 Flexibility...............................................................................................................................................2
2.1.2 Convenient Handling ............................................................................................................................2
2.2 BL67 Components ............................................................................................................................. 3
2.2.1 Gateways.............................................................................................................................................. 3
2.2.2 Electronic Modules ...............................................................................................................................4
– Power Feeding Modules....................................................................................................................4
2.2.3 Base Modules.......................................................................................................................................5
2.2.4 End Plate ............................................................................................................................................. 5

BL67 Philosophy
D301047 0511 BL67-PG-DP2-2
2.1 The Basic Concept
BL67 is a modular IP67 I/O-system for use in industrial automation. It connects the sensors and
actuators in the field to the higher-level master.
BL67 offers modules for practically all applications:
Digital input and output modules
Analog input and output modules
Technology modules (RS232 interface,...)
A complete BL67 station counts as one station on the bus and therefore occupies one fieldbus address
in any given fieldbus structure. A BL67 station consists of a gateway, power distribution modules and I/
O-modules.
The connection to the relevant fieldbus is made via the bus-specific gateway, which is responsible for
the communication between the BL67 station and the other fieldbus stations.
The communication within the BL67 station between the gateway and the individual BL67 modules is
realized via an internal module bus.
2.1.1 Flexibility
A BL67 station can contain modules in any combination, which means it is possible to adapt the system
to practically all applications in automated industries.
2.1.2 Convenient Handling
All BL67 modules, with the exception of the gateway, consist of a base module and an electronic
module.
The gateway and the base modules are either snapped onto a mounting rail or are directly mounted
onto the machine frame. The electronic modules are plugged onto the appropriate base modules.
After disconnection of the load, the electronic modules can be plugged or pulled when the station is
being commissioned or for maintenance purposes, without having to disconnect the field wiring from
the base modules.
Note
The gateway is the only fieldbus-dependent module on a BL67 station. All other BL67
modules are not dependent on the fieldbus used.

D301047 0511 BL67-PG-DP 2-3
BL67 Components
2.2 BL67 Components
2.2.1 Gateways
The gateway connects the fieldbus to the I/O-modules. It is responsible for handling the entire process
data and generates diagnostic information for the higher-level master and the software tool
I/O-ASSISTANT.
Figure1:
BL67 station
Agateway
Belectronic
module
Cbasemodule
Figure2:
BL67 gateway
A
B
C

BL67 Philosophy
D301047 0511 BL67-PG-DP2-4
2.2.2 Electronic Modules
Electronic modules contain the functions of the BL67 modules (Power Feeding modules, digital and
analog input/output modules, technology modules).
Electronic modules are plugged onto the base modules and are not directly connected to the wiring.
They can be plugged or pulled when the station is being commissioned or for maintenance purposes,
without having to disconnect the field wiring from the base modules.
Power Feeding Modules
Power Feeding modules distribute the required 24 V DC field voltage to the I/O-modules. They are
necessary for building groups of modules with different potentials within a BL67 station, or if the rated
supply voltage for the outputs cannot be guaranteed.
Power Feeding modules are potentially isolated from the gateway, the adjoining power supply module
and the I/O-modules to the left side.
Figure3:
electronic
module
Note
For detailed information about the individual BL67 I/O components, please refer to the
chapters 2 to 8 of the manual "BL67- I/O-modules" (TURCK Documentation-No.: German
D300572; English: D300529).
The "Appendix" to the manual mentioned above contains (amongst others) a list of all BL67
components and the assignment of electronic modules to base modules.

D301047 0511 BL67-PG-DP 2-5
BL67 Components
2.2.3 Base Modules
The field wiring is connected to the base modules.
These are available in the following connection variations:
1 x M12, 2 x M12, 2 x M12-P, 4 x M12, 4 x M12-P
4 x M8, 8 x M8
1 x M12-8
1 × M23, 1 x M23-19
1 x 7/8" (for Power Feeding Module)
...
2.2.4 End Plate
An end plate on the right-hand side physically completes the BL67 station.
It protects the module bus connections of the last base module in a station and guarantees the
protection class IP67.
Figure4:
example of a base
module
Figure5:
end plate

BL67 Philosophy
D301047 0511 BL67-PG-DP2-6