turck BL20 User manual

BL20 –
USER MANUAL
ECO-GatEway
FOR
DeviceNet™

All brand and product names are trademarks or registered trade marks of the owner
concerned.
Edition 12/2011
© Hans Turck GmbH, Muelheim an der Ruhr
All rights reserved, including those of the translation.
No part of this manual may be reproduced in any form (printed, photocopy, microfilm or any
other process) or processed, duplicated or distributed by means of electronic systems
without written permission of Hans Turck GmbH & Co. KG, Muelheim an der Ruhr.
Subject to alterations without notice

Before commencing the installation
Disconnect the power supply of the device.
Ensure that devices cannot be accidentally restarted.
Verify isolation from the supply.
Earth and short circuit.
Cover or enclose neighboring units that are live.
Follow the engineering instructions of the device concerned.
Only suitably qualified personnel in accordance with EN 50 110-1/-2 (VDE 0 105 Part 100) may
work on this device/system.
Before installation and before touching the device ensure that you are free of electrostatic
charge.
The functional earth (FE) must be connected to the protective earth (PE) or to the potential equal-
ization. The system installer is responsible for implementing this connection.
Connecting cables and signal lines should be installed so that inductive or capacitive interfer-
ence do not impair the automation functions.
Install automation devices and related operating elements in such a way that they are well
protected against unintentional operation.
Suitable safety hardware and software measures should be implemented for the I/O interface so
that a line or wire breakage on the signal side does not result in undefined states in the automa-
tion devices.
Ensure a reliable electrical isolation of the low voltage for the 24 volt supply. Only use power
supply units complying with IEC 60 364-4-41 (VDE 0 100 Part 410) or HD 384.4.41 S2.
Deviations of the mains voltage from the rated value must not exceed the tolerance limits given
in the specifications, otherwise this may cause malfunction and dangerous operation.
Emergency stop devices complying with IEC/EN 60 204-1 must be effective in all operating
modes of the automation devices. Unlatching the emergency-stop devices must not cause
restart.
Devices that are designed for mounting in housings or control cabinets must only be operated
and controlled after they have been installed with the housing closed. Desktop or portable units
must only be operated and controlled in enclosed housings.
Measures should be taken to ensure the proper restart of programs interrupted after a voltage
dip or failure. This should not cause dangerous operating states even for a short time. If neces-
sary, emergency-stop devices should be implemented.
Wherever faults in the automation system may cause damage to persons or property, external
measures must be implemented to ensure a safe operating state in the event of a fault or
malfunction (for example, by means of separate limit switches, mechanical interlocks etc.).
The electrical installation must be carried out in accordance with the relevant regulations (e. g.
with regard to cable cross sections, fuses, PE).
All work relating to transport, installation, commissioning and maintenance must only be carried
out by qualified personnel. (IEC 60 364 and HD 384 and national work safety regulations).
All shrouds and doors must be kept closed during operation.

D301141 1211 - BL20-ECO DeviceNet™ i
Table of Contents
1 About this Manual
1.1 Documentation Concept.................................................................................................................................1-2
1.2 Description of Symbols Used..........................................................................................................................1-3
1.3 Overview ..........................................................................................................................................................1-4
1.3.1 Prescribed Use.........................................................................................................................................................................................1-4
1.3.2 Notes Concerning Planning /Installation of this Product........................................................................................................1-4
1.4 List of Revisions ...............................................................................................................................................1-5
2 BL20 Philosophy
2.1 The Basic Concept............................................................................................................................................2-2
2.2 BL20 Components ...........................................................................................................................................2-3
2.2.1 Gateways ...................................................................................................................................................................................................2-3
2.2.2 Power Distribution Modules ..............................................................................................................................................................2-4
2.2.3 Electronics Modules (Standard Product Line)..............................................................................................................................2-5
2.2.4 ECO Electronics Modules.....................................................................................................................................................................2-5
2.2.5 Base Modules...........................................................................................................................................................................................2-6
2.2.6 End Plate....................................................................................................................................................................................................2-7
2.2.7 End Bracket...............................................................................................................................................................................................2-8
2.2.8 Jumpers......................................................................................................................................................................................................2-8
2.2.9 Marking Material.....................................................................................................................................................................................2-9
2.2.10 Shield Connection (Standard Product Line).................................................................................................................................2-9
2.2.11 Shield Connection (ECO Product Line)........................................................................................................................................ 2-10
2.2.12 Shield Connection, 2-Pole for Analog Modules ....................................................................................................................... 2-10
3 DeviceNet™ - Fieldbus description
3.1 General Information About DeviceNet™ .......................................................................................................3-2
3.1.1 DeviceNet™ – System Overview.......................................................................................................................................................3-2
3.1.2 Maximum System Extension..............................................................................................................................................................3-3
3.1.3 Addressing................................................................................................................................................................................................3-3
3.1.4 Power Distribution.................................................................................................................................................................................3-4
3.1.5 EDS Files.....................................................................................................................................................................................................3-4
3.1.6 Communication Rate / Cycle Time...................................................................................................................................................3-4
3.1.7 Maximum Ratings ..................................................................................................................................................................................3-4
3.1.8 Mixed Operation with Other Station Types..................................................................................................................................3-5
3.2 Object Model....................................................................................................................................................3-6
3.2.1 Management Objects ...........................................................................................................................................................................3-6
3.2.2 Connection Objects...............................................................................................................................................................................3-7
3.2.3 Application Specific Objects ..............................................................................................................................................................3-8
3.3 The DeviceNet™ Communications Profile.....................................................................................................3-9
3.3.1 I/O Messages............................................................................................................................................................................................3-9
3.3.2 Explicit Messages....................................................................................................................................................................................3-9
3.3.3 Predefined Master/Slave Connection Set......................................................................................................................................3-9
3.3.4 Communications Profile of the BL20 DeviceNet™ Gateway............................................................................................... 3-10

D301141 1211 - BL20-ECO DeviceNet™ii
4 Eco-Gateway for DeviceNet™
4.1 Introduction .................................................................................................................................................... 4-2
4.1.1 Function .................................................................................................................................................................................................... 4-2
4.2 Technical Data................................................................................................................................................. 4-3
4.2.1 General Technical Data of a Station ............................................................................................................................................... 4-4
4.2.2 Technical Data for the Push-in Tension Clamp Terminals ..................................................................................................... 4-6
4.3 Connection Possibilities at the Gateways..................................................................................................... 4-7
4.3.1 Fieldbus Connection via Open Style Connector ........................................................................................................................ 4-7
4.3.2 Voltage Supply........................................................................................................................................................................................ 4-8
4.4 Service Interface Connection......................................................................................................................... 4-9
4.4.1 Connection through an I/O-ASSISTANT Cable............................................................................................................................ 4-9
4.5 Setting the Node-ID...................................................................................................................................... 4-10
4.6 Setting the Bit Rate ....................................................................................................................................... 4-11
4.6.1 DIP-Switch Settings.............................................................................................................................................................................4-11
4.7 SET Switch ..................................................................................................................................................... 4-12
4.7.1 Activating the Bus Terminating Resistor .....................................................................................................................................4-12
4.7.2 Configuring the BL20 Station Using a Configuration Tool ...................................................................................................4-12
4.7.3 Reading-in of Station Configuration without Configuration Tool.....................................................................................4-13
4.8 Status Indicators/ Diagnostic Messages Gateway ..................................................................................... 4-14
4.8.1 Diagnostic Messages via LEDs ........................................................................................................................................................4-14
5 Connection to Automation Devices
5.1 Introduction .................................................................................................................................................... 5-2
5.2 Electronic Data Sheet – EDS File .................................................................................................................... 5-3
5.3 Mapping of Process Data ............................................................................................................................... 5-4
5.3.1 Data Mapping for the BL20-E-GW-DN ........................................................................................................................................... 5-4
5.3.2 Data Mapping for an Example Station........................................................................................................................................... 5-5
5.4 Diagnostic Options ......................................................................................................................................... 5-6
5.4.1 Summarized Diagnostics .................................................................................................................................................................... 5-6
5.4.2 Scheduled Diagnostics ........................................................................................................................................................................ 5-6
5.5 Status Register of the Gateway...................................................................................................................... 5-7
5.6 Control Register of the Gateway ................................................................................................................... 5-9
5.7 Connection to the Controller SLC 500 from Allen Bradley ........................................................................ 5-10
5.7.1 Setting Up Communications with the Software Tool "RSLinx"...........................................................................................5-10
5.7.2 Configuring the DeviceNet™ Network with RSNetworx........................................................................................................5-12
5.7.3 Parameterization of the BL20 Station...........................................................................................................................................5-20

D301141 1211 - BL20-ECO DeviceNet™ iii
6 Guidelines for Station Planning
6.1 Module Arrangement......................................................................................................................................6-2
6.1.1 Random Module Arrangement .........................................................................................................................................................6-2
6.1.2 Complete Planning................................................................................................................................................................................6-2
6.2 Maximum System Extension ..........................................................................................................................6-3
6.3 Power Supply ...................................................................................................................................................6-6
6.3.1 Power Supply to the Gateway ...........................................................................................................................................................6-6
6.3.2 Module Bus Refreshing ........................................................................................................................................................................6-6
6.3.3 Creating Potential Groups...................................................................................................................................................................6-6
6.3.4 C-Rail (Cross Connection)....................................................................................................................................................................6-7
6.3.5 Direct Wiring of Relay Modules.........................................................................................................................................................6-9
6.4 Protecting the Service Interface on the Gateway ...................................................................................... 6-10
6.5 Plugging and Pulling Electronics Modules................................................................................................. 6-10
6.6 Extending an Existing Station ..................................................................................................................... 6-10
6.7 Firmware Download..................................................................................................................................... 6-10
7 Guidelines for Electrical Installation
7.1 General Notes ..................................................................................................................................................7-2
7.1.1 General.......................................................................................................................................................................................................7-2
7.1.2 Cable Routing ..........................................................................................................................................................................................7-2
7.1.3 Lightning Protection.............................................................................................................................................................................7-3
7.1.4 Transmission Cables..............................................................................................................................................................................7-3
7.1.5 Cable Types ..............................................................................................................................................................................................7-3
7.2 Potential Relationships...................................................................................................................................7-4
7.2.1 Potential-Free Installation...................................................................................................................................................................7-4
7.3 Electromagnetic Compatibility (EMC) ...........................................................................................................7-6
7.3.1 Ensuring Electromagnetic Compatibility.......................................................................................................................................7-6
7.3.2 Grounding of Inactive Metal Components ...................................................................................................................................7-6
7.3.3 PE Connection .........................................................................................................................................................................................7-6
7.3.4 Earth-Free Operation ............................................................................................................................................................................7-6
7.3.5 Protection against high frequency interference signals..........................................................................................................7-7
7.3.6 Mounting Rails.........................................................................................................................................................................................7-7
7.3.7 EMC Compliant Cabinet Installation ...............................................................................................................................................7-8
7.4 Shielding of cables ..........................................................................................................................................7-9
7.4.1 Potential Compensation................................................................................................................................................................... 7-10
7.4.2 Switching Inductive Loads............................................................................................................................................................... 7-11
7.4.3 Protection against Electrostatic Discharge (ESD) .................................................................................................................... 7-11
8 Integration of Technology Modules in DeviceNet™
8.1 Counter module, BL20-1CNT-24VDC .............................................................................................................8-2
8.1.1 Process Input for Count Mode...........................................................................................................................................................8-2
8.1.2 Process Output for Count Mode.......................................................................................................................................................8-2
8.1.3 Process Input for Measurement Mode ...........................................................................................................................................8-4
8.1.4 Process Output for Measurement Mode .......................................................................................................................................8-5

D301141 1211 - BL20-ECO DeviceNet™iv
8.2 RSxxx Modules ................................................................................................................................................ 8-7
8.2.1 Process Input Data................................................................................................................................................................................. 8-7
8.2.2 Process Output Data............................................................................................................................................................................. 8-8
8.3 SSI-Module .................................................................................................................................................... 8-10
8.3.1 Process Input Data ..............................................................................................................................................................................8-10
8.3.2 Process Output Data...........................................................................................................................................................................8-11
8.4 SWIRE Modules ............................................................................................................................................. 8-12
8.4.1 Process Input Data...............................................................................................................................................................................8-12
8.4.2 Process Output Data...........................................................................................................................................................................8-14
8.5 RFID Modules................................................................................................................................................ 8-15
9 BL20-Approvals for Zone 2/ Division 2
10 Appendix
10.1 Classes and Instances of the DeviceNet™-Gateway ................................................................................... 10-2
10.1.1 DeviceNet™ Standard Classes ........................................................................................................................................................10-2
10.1.2 VSC-Vendor Specific Classes............................................................................................................................................................10-3
10.2 Nominal Current Consumption and Power Loss ..................................................................................... 10-80
10.3 Power Loss of the Modules ........................................................................................................................ 10-82
11 Glossary
12 Index

D301141 1211 - BL20-ECO DeviceNet™ 1-1
1 About this Manual
1.1 Documentation Concept ................................................................................................................... 2
1.2 Description of Symbols Used ............................................................................................................ 3
1.3 Overview ........................................................................................................................................... 4
1.3.1 Prescribed Use .....................................................................................................................................4
1.3.2 Notes Concerning Planning /Installation of this Product......................................................................4
1.4 List of Revisions ................................................................................................................................ 5

About this Manual
D301141 1211 - BL20-ECO DeviceNet™1-2
1.1 Documentation Concept
This manual contains all information about the BL20 gateway for DeviceNet™ of the product series
BL20-ECO (BL20-E-GW-DN).
The following chapters contain a short BL20 system description, a description of the field bus system
DeviceNet, exact information about function and structure of the gateway as well as all bus-specific
information concerning the connection to automation devices, the maximum system extension etc.
The bus-independent I/O-modules for BL20 as well as all further fieldbus-independent chapters like
mounting, labelling etc. are described in a separate manual.
BL20 I/O-modules (TURCK-Documentation-No.: English D300717)
Furthermore, the manual mentioned above contains a short description of the project planning and
diagnostics software for TURCK I/O-systems, the software I/O-ASSISTANT.