turck BL20-GW-CANOPEN User manual

BL20 –
USER MANUAL
FOR
CANopen

All brand and product names are trademarks or registered trade marks of the owner
concerned.
Edition 12/2011
© Hans Turck GmbH, Muelheim an der Ruhr
All rights reserved, including those of the translation.
No part of this manual may be reproduced in any form (printed, photocopy, microfilm or any
other process) or processed, duplicated or distributed by means of electronic systems
without written permission of Hans Turck GmbH & Co. KG, Muelheim an der Ruhr.
Subject to alterations without notice

Safety Notes!
Before starting the installation
Disconnect the power supply of the device.
Ensure that devices cannot be accidentally restarted.
Verify isolation from the supply.
Earth and short circuit.
Cover or enclose neighboring units that are live.
Follow the engineering instructions (AWA) of the device concerned.
Only suitably qualified personnel in accordance with EN 50 110-1/-2 (VDE 0 105 Part 100) may
work on this device/system.
Before installation and before touching the device ensure that you are free of electrostatic
charge.
The functional earth (FE) must be connected to the protective earth (PE) or to the potential equa-
lization. The system installer is responsible for implementing this connection.
Connecting cables and signal lines should be installed so that inductive or capacitive interfe-
rence do not impair the automation functions.
Install automation devices and related operating elements in such a way that they are well
protected against unintentional operation.
Suitable safety hardware and software measures should be implemented for the I/O interface so
that a line or wire breakage on the signal side does not result in undefined states in the automa-
tion devices.
Ensure a reliable electrical isolation of the low voltage for the 24 volt supply. Only use power
supply units complying with IEC 60 364-4-41 (VDE 0 100 Part 410) or HD 384.4.41 S2.
Deviations of the mains voltage from the rated value must not exceed the tolerance limits given
in the specifications, otherwise this may cause malfunction and dangerous operation.
Emergency stop devices complying with IEC/EN 60 204-1 must be effective in all operating
modes of the automation devices. Unlatching the emergency-stop devices must not cause
restart.
Devices that are designed for mounting in housings or control cabinets must only be operated
and controlled after they have been installed with the housing closed. Desktop or portable units
must only be operated and controlled in enclosed housings.
Measures should be taken to ensure the proper restart of programs interrupted after a voltage
dip or failure. This should not cause dangerous operating states even for a short time. If neces-
sary, emergency-stop devices should be implemented.
Wherever faults in the automation system may cause damage to persons or property, external
measures must be implemented to ensure a safe operating state in the event of a fault or
malfunction (for example, by means of separate limit switches, mechanical interlocks etc.).
The electrical installation must be carried out in accordance with the relevant regulations (e. g.
with regard to cable cross sections, fuses, PE).
All work relating to transport, installation, commissioning and maintenance must only be carried
out by qualified personnel. (IEC 60 364 and HD 384 and national work safety regulations).
All shrouds and doors must be kept closed during operation.

D301087 1211 - BL20 CANopen i
Table of Contents
1 About this Manual
1.1 Documentation Concept.................................................................................................................................1-2
1.2 Description of Symbols Used..........................................................................................................................1-3
1.3 Overview ..........................................................................................................................................................1-4
1.3.1 Prescribed Use .........................................................................................................................................................................................1-4
1.3.2 Notes Concerning Planning /Installation of this Product ........................................................................................................1-4
1.4 List of Revisions ...............................................................................................................................................1-5
2 BL20 Philosophy
2.1 The Basic Concept............................................................................................................................................2-2
2.2 BL20 Components ...........................................................................................................................................2-3
2.2.1 Gateways ...................................................................................................................................................................................................2-3
2.2.2 Power Distribution Modules ..............................................................................................................................................................2-3
2.2.3 Electronics Modules ..............................................................................................................................................................................2-4
2.2.4 Base Modules ...........................................................................................................................................................................................2-5
2.2.5 End Plate....................................................................................................................................................................................................2-7
2.2.6 End Bracket...............................................................................................................................................................................................2-7
2.2.7 Jumpers......................................................................................................................................................................................................2-8
2.2.8 Marking Material.....................................................................................................................................................................................2-8
2.2.9 Shield Connection, 2-Pole for Analog Modules ..........................................................................................................................2-9
3 Short description of CANopen
3.1 CANopen ..........................................................................................................................................................3-2
3.1.1 General.......................................................................................................................................................................................................3-2
3.1.2 Communication ......................................................................................................................................................................................3-3
3.2 BL20 and CANopen..........................................................................................................................................3-5
3.3 Electronic data sheet – EDS file ......................................................................................................................3-6
4 BL20 - Gateway for CANopen
4.1 Introduction .....................................................................................................................................................4-2
4.2 Function ...........................................................................................................................................................4-3
4.3 Technical Information .....................................................................................................................................4-4
4.4 Technical Data .................................................................................................................................................4-5
4.4.1 General Technical Data ........................................................................................................................................................................4-5
4.4.2 Structure Diagram of a Gateway.......................................................................................................................................................4-8
4.4.3 Technical Data BL20-GW-CANOPEN................................................................................................................................................4-8
4.4.4 Technical Data BL20-GWBR-CANOPEN ..........................................................................................................................................4-9
4.5 Connections for data cables to BL20-GW-CANOPEN................................................................................. 4-10
4.5.1 Fieldbus connection via SUB-D socket........................................................................................................................................ 4-10
4.5.2 Fieldbus connection through direct wiring............................................................................................................................... 4-10
4.6 Connections of the data cables to BL20-GWBR-CANopen ........................................................................ 4-12
4.6.1 Fieldbus connection via Open Style connector ....................................................................................................................... 4-12

D301087 1211 - BL20 CANopenii
4.6.2 Service Interface Connection ..........................................................................................................................................................4-14
4.7 Setting the bit transfer rate through DIP-switches.................................................................................... 4-15
4.8 Node-ID Setting ............................................................................................................................................ 4-17
4.9 Acceptance of the BL20 Station Configuration .......................................................................................... 4-19
4.10 Status Indicators/ Diagnostic Messages Gateway ..................................................................................... 4-20
4.10.1 Diagnostic Messages via LEDs ........................................................................................................................................................4-20
5 BL20 - Communication in CANopen
6 Guidelines for Station Planning
6.1 Random Module Arrangement...................................................................................................................... 6-2
6.1.1 Complete Planning ............................................................................................................................................................................... 6-2
6.1.2 Maximum System Extension ............................................................................................................................................................. 6-2
6.2 Power Supply .................................................................................................................................................. 6-4
6.2.1 Gateway Supply...................................................................................................................................................................................... 6-4
6.2.2 Module Bus Refreshing........................................................................................................................................................................ 6-4
6.2.3 Creating Potential Groups .................................................................................................................................................................. 6-8
6.2.4 Protecting the Service Interface on the Gateway ...................................................................................................................... 6-8
6.2.5 C-Rail (Cross Connection).................................................................................................................................................................... 6-9
6.2.6 Direct Wiring of Relay Modules ......................................................................................................................................................6-10
6.3 Plugging and Pulling Electronics Modules ................................................................................................. 6-11
6.4 Extending an Existing Station...................................................................................................................... 6-12
6.5 Firmware Download ..................................................................................................................................... 6-13
7 Guidelines for Electrical Installation
7.1 General Notes.................................................................................................................................................. 7-2
7.1.1 General ...................................................................................................................................................................................................... 7-2
7.1.2 Cable Routing.......................................................................................................................................................................................... 7-2
7.1.3 Cable Routing Inside and Outside of Cabinets: .......................................................................................................................... 7-2
7.1.4 Lightning Protection ............................................................................................................................................................................ 7-3
7.1.5 Transmission Cables ............................................................................................................................................................................. 7-3
7.1.6 Cable Types.............................................................................................................................................................................................. 7-3
7.2 Potential Relationships .................................................................................................................................. 7-4
7.2.1 General ...................................................................................................................................................................................................... 7-4
7.2.2 Potential-Free Installation .................................................................................................................................................................. 7-4
7.2.3 Non-isolated Installation..................................................................................................................................................................... 7-4
7.3 Electromagnetic Compatibility (EMC)........................................................................................................... 7-5
7.3.1 Ensuring Electromagnetic Compatibility ...................................................................................................................................... 7-5
7.3.2 Grounding of Inactive Metal Components................................................................................................................................... 7-5
7.3.3 PE Connection......................................................................................................................................................................................... 7-5
7.3.4 Earth-Free Operation............................................................................................................................................................................ 7-5
7.3.5 Mounting Rails ........................................................................................................................................................................................ 7-6
7.3.6 EMC Compliant Cabinet Installation............................................................................................................................................... 7-7
7.4 Shielding of cables.......................................................................................................................................... 7-8
7.5 Potential Compensation ................................................................................................................................ 7-9

D301087 1211 - BL20 CANopen iii
7.5.1 Switching Inductive Loads............................................................................................................................................................... 7-10
7.5.2 Protection against Electrostatic Discharge (ESD) .................................................................................................................... 7-10
7.6 Bus Connection............................................................................................................................................. 7-11
7.7 Two-Pole Shield Connection........................................................................................................................ 7-12
8 BL20-Approvals for Zone 2/ Division 2
9Glossary
10 Index

D301087 1211 - BL20 CANopeniv

D301087 1211 - BL20 CANopen 1-1
1 About this Manual
1.1 Documentation Concept ................................................................................................................... 2
1.2 Description of Symbols Used ............................................................................................................ 3
1.3 Overview ........................................................................................................................................... 4
1.3.1 Prescribed Use.....................................................................................................................................4
1.3.2 Notes Concerning Planning /Installation of this Product......................................................................4
1.4 List of Revisions ................................................................................................................................ 5

About this Manual
D301087 1211 - BL20 CANopen1-2
1.1 Documentation Concept
This manual contains all information about the BL20-gateway for CANopen (BL20-GW-CANOPEN,
BL20-GWBR-CANOPEN).
The following chapters contain a short BL20 system description, a description of the field bus system
CANopen, exact information about function and structure of the BL20 CANopen-gateway as well as all
bus-specific information concerning the connection to automation devices, the maximum system
extension etc.
The bus-independent I/O-modules for BL20 as well as all further fieldbus-independent chapters like
mounting, labelling etc. are described in a separate manual.
BL20 I/O-modules (TURCK-Documentation-No.: English D300717)
Furthermore, the manual contains a short description of the project planning and diagnostics software
for TURCK I/O-systems, the software I/O-ASSISTANT.