turck BLCDN-4M12S-4AO-V User manual

User manual
BLCDN-4M12S-4AO-V

BLCDN-4M12S-4AO-V
Edition • 2011-3-15
2 / 32011 Hans Turck GmbH & Co.KG ñ D-45472 Mülheim an der Ruhr ñ Witzlebenstraße 7 ñ Tel. [phone] ñ Fax [phone] ñ [email protected] ñ www.turck.com
Edition: 2011-3-15
All brand and product names are trademarks or registered trade marks of the owner concerned.
© Hans Turck GmbH, Mülheim an der Ruhr All rights reserved, including those of the translation. No part of this manual may be reproduced
in any form or processed, duplicated or distributed by means of electronic systems without written permission of Hans Turck GmbH & Co. KG,
Mülheim an der Ruhr. Subject to alterations without notice.

BLCDN-4M12S-4AO-V
Edition • 2011-3-15
3 / 32011 Hans Turck GmbH & Co.KG ñ D-45472 Mülheim an der Ruhr ñ Witzlebenstraße 7 ñ Tel. [phone] ñ Fax [phone] ñ [email protected] ñ www.turck.com
1 General safety notes ............................................................................................................... 4
1.1 Before the installation........................................................................................................................................................4
2 General information.................................................................................................................. 5
2.1 Description of symbols Used............................................................................................................................................5
2.2 Prescribed Use....................................................................................................................................................................5
2.3 Notes Concerning Planning /Installation of this Product...............................................................................................5
3 Introduction................................................................................................................................ 6
3.1 BL compact – High signal variety in a compact design................................................................................................ 6
4 Technical data............................................................................................................................7
5 Fieldbus and I/O connections..................................................................................................8
5.1 Pinning and wiring diagram.............................................................................................................................................. 8
6 Commissioning.......................................................................................................................... 9
6.1 Address setting...................................................................................................................................................................9
6.2 Setting the transmission rate............................................................................................................................................9
6.3 Field bus termination......................................................................................................................................................... 9
6.4 Service interface................................................................................................................................................................. 9
6.5 PLC configuration.............................................................................................................................................................10
6.6 Vendor Specifc Classes (VSCs)......................................................................................................................................10
7 The I/O-ASSISTANT................................................................................................................. 11
7.1 FDT/DTM.............................................................................................................................................................................11
8 LED description....................................................................................................................... 12
8.1 Stations LED Status......................................................................................................................................................... 12
8.2 I/O LED Status...................................................................................................................................................................12
9 Mapping and diagnostics....................................................................................................... 13
9.1 I/O- and Diagnostic Data mapping................................................................................................................................. 13
9.2 4AO-V – Diagnostic messages....................................................................................................................................... 13
10 Parameters............................................................................................................................. 14
10.1 DeviceNet™-Parameters................................................................................................................................................ 14
10.2 4AO-V - Parameters........................................................................................................................................................14

BLCDN-4M12S-4AO-V
Edition • 2011-3-15
4 / 32011 Hans Turck GmbH & Co.KG ñ D-45472 Mülheim an der Ruhr ñ Witzlebenstraße 7 ñ Tel. [phone] ñ Fax [phone] ñ [email protected] ñ www.turck.com
1 General safety notes
1.1 Before the installation
■Disconnect the power supply of the device.
■Ensure that devices cannot be accidentally restarted.
■Verify isolation from the supply.
■Earth and short circuit.
■Cover or enclose neighboring units that are live.
■Follow the engineering instructions of the device concerned.Only suitably qualified personnel in accordance with EN 50 110-1/-2 (VDE 0 105
Part 100) may work on this device/system.
■Before installation and before touching the device ensure that you are free of electrostatic charge.
■The functional earth (FE) must be connected to the protective earth (PE) or to the potential equalisation.
■The system installer is responsible for implementing this connection.
■Connecting cables and signal lines should be installed so that inductive or capacitive interference do not impair the automation functions.
■Install automation devices and related operating elements in such a way that they are well protected against unintentional operation.
■Suitable safety hardware and software measures should be implemented for the I/O interface so that a line or wire breakage on the signal
side does not result in undefined states in the automation devices.
■Ensure a reliable electrical isolation of the Ensure a reliable electrical isolation of the low low voltage for the 24 volt supply. Only use power
supply units complying with IEC 60 364-4-41 (VDE 0 100 Part 410) or HD 384.4.41 S2.
■Deviations of the mains voltage from the rated value must not exceed the tolerance limits given in the specifications, otherwise this may
cause malfunction and dangerous operation.
■Emergency stop devices complying with IEC/EN 60 204-1 must be effective in all operating modes of the automation devices. Unlatching the
emergency-stop devices must not cause restart.
■Devices that are designed for mounting in housings or control cabinets must only be operated and controlled after they have been installed
with the housing closed. Desktop or portable units must only be operated and controlled in enclosed housings.
■Measures should be taken to ensure the proper restart of programs interrupted after a voltage dip or failure. This should not cause danger-
ous operating states even for a short time. If necessary, emergency-stop devices should be implemented.
■Wherever faults in the automation system may cause damage to persons or property, external measures must be implemented to ensure a
safe operating state in the event of a fault or malfunction (for example, by means of separate limit switches, mechanical interlocks etc.).
■The electrical installation must be carried out in accordance with the relevant regulations (e. g. with regard to cable cross sections, fuses,
PE).
■All work relating to transport, installation, commissioning and maintenance must only be carried out by qualified personnel. (IEC 60 364 and
HD 384 and national work safety regulations).
■All shrouds and doors must be kept closed during operation.

BLCDN-4M12S-4AO-V
Edition • 2011-3-15
5 / 32011 Hans Turck GmbH & Co.KG ñ D-45472 Mülheim an der Ruhr ñ Witzlebenstraße 7 ñ Tel. [phone] ñ Fax [phone] ñ [email protected] ñ www.turck.com
2 General information
This manual includes all information necessary for the prescribed product. It has been specially conceived for personnel with the necessary
qualifications.
ATTENTION
Please read this section carefully. Safety aspects cannot be left to chance when dealing with electrical equipment.
2.1 Description of symbols Used
WARNING
This sign can be found next to all notes that indicate a source of hazards. This can refer to danger to personnel or damage to the
system (hardware and software) and to the facility.This sign means for the operator: work with extreme caution.
ATTENTION
This sign can be found next to all notes that indicate a potential hazard.This can refer to possible danger to personnel and dam-
ages to the system (hardware and software) and to the facility.
NOTE
This sign can be found next to all general notes that supply important information about one or more operating steps. These spe-
cific notes are intended to make operation easier and avoid unnecessary work due to incorrect operation.
2.2 Prescribed Use
Appropriate transport, storage, deployment and mounting as well as careful operating and thorough maintenance guarantee the trouble-free and
safe operation of these devices.
WARNING
The devices described in this manual must be used only in applications prescribed in this manual or in the respective technical
descriptions, and only with certified components and devices from third party manufacturers.
2.3 Notes Concerning Planning /Installation of this Product
WARNING
All respective safety measures and accident protection guidelines must be considered carefully and without exception.

BLCDN-4M12S-4AO-V
Edition • 2011-3-15
6 / 32011 Hans Turck GmbH & Co.KG ñ D-45472 Mülheim an der Ruhr ñ Witzlebenstraße 7 ñ Tel. [phone] ñ Fax [phone] ñ [email protected] ñ www.turck.com
3 Introduction
3.1 BL compact – High signal variety in a compact design
For the first time, BL compact provides a product family of IP67 fieldbus devices that can meet any requirement in the I/O level in terms of signal
type and connectivity. Until now, compact fieldbus stations were applied to process only digital fieldbus signals. BL compact now allows a wide
range of I/O tasks to be implemented outside of the control cabinet in a compact design with virtually any signal combination.
The basic concept
With the modular concept of the BL67 system by TURCK a fieldbus node can be installed outside the control cabinet using any signal combina-
tion. For this purpose, passive base and active electronic modules are connected to fieldbus gateways which fulfill application specific I/O tasks.
Such a fieldbus node can take one gateway with up to 32 extension modules (max. 512 I/O points). For applications with low signal density and
limited mounting space, BL compact is an efficient alternative because basically all BL67 I/O signals are also available in BL compact.
The modular principle
The BL compact devices provide three basic functions in a single housing: Fieldbus connection, I/O signal and connector. Depending on the
housing style, one or two I/O modules can be housed. The smaller versions (e.g. M12S and M12MT) can link any BL67 electronic module each
to PROFIBUS-DP or DeviceNet™. The bigger versions (e.g. M12LT) have space for two BL67 electronic modules, making the possibilities of
signal combination nearly infinite.
NOTE
The I/O-system BL compact does not require mounting in an extra housing. It was specially designed for the harsh industrial en-
vironment and for direct mounting on the machine and in the process. The system is extremely robust and protected against dirt,
dust and the most liquids through its high degree of protection. However, it is not suited for the following applications: high pres-
sure jet cleaning, 100 % humidity, out-door installation or permanent operation in liquids.

BLCDN-4M12S-4AO-V
Edition • 2011-3-15
7 / 32011 Hans Turck GmbH & Co.KG ñ D-45472 Mülheim an der Ruhr ñ Witzlebenstraße 7 ñ Tel. [phone] ñ Fax [phone] ñ [email protected] ñ www.turck.com
4 Technical data
Type BLCDN-4M12S-4AO-V
Ident-No. 6811057
Supply voltage 24 VDC
Admissible range 11...30 VDC
System power supply via DeviceNet cable
Nominal voltage Vi24 VDC
Nominal voltage Vo24 VDC
Max. sensor supply Isens 4 A
Max. load current Io4 A
Fieldbus transmission rate 125…500 kbps
Adjustment transmission rate auto detection
Fieldbus addressing range 0...63 64…80 (Programmable MACID) 81…99
(Vendor Specific)
Fieldbus addressing 2 decimally coded rotary switches
Service interface RS232 interface
Fieldbus connection technology 2 x M12, 5-pin
Fieldbus termination external
Analolgue outputs
Output type -10/0 … 10 V
Type of output diagnostics channel diagnostics
Sensor supply 24 VDC, 250 mA per channel
Load resistance, resistive > 1 kò
Load resistance, capacitive < 1 µF
Transmission frequency < 100 Hz
Basic fault limit at 23 °C < 0.3 %
Repeatability < 0.05 %
Temperature coefficient < 300 ppm/°C of full scale
Resolution 16 bit
Measured-value display 16 bit signed integer
12 bit full range left justified
Operating temperature -40...+70 °C
Storage temperature -40...+85 °C
Protection class IP69K
housing material Glass-filled nylon, nickel plated brass connec-
tors

BLCDN-4M12S-4AO-V
Edition • 2011-3-15
8 / 32011 Hans Turck GmbH & Co.KG ñ D-45472 Mülheim an der Ruhr ñ Witzlebenstraße 7 ñ Tel. [phone] ñ Fax [phone] ñ [email protected] ñ www.turck.com
5 Fieldbus and I/O connections
5.1 Pinning and wiring diagram
Fieldbus accessories
DeviceNet™ fieldbus cable (example):
RSC-RKC572-2M
Ident. no. 6603629
Fieldbus
analog outputs Pin configuration

BLCDN-4M12S-4AO-V
Edition • 2011-3-15
9 / 32011 Hans Turck GmbH & Co.KG ñ D-45472 Mülheim an der Ruhr ñ Witzlebenstraße 7 ñ Tel. [phone] ñ Fax [phone] ñ [email protected] ñ www.turck.com
6 Commissioning
6.1 Address setting
The DeviceNet™ address setting at the mod-
ule is done via the two decimal rotary cod-
ing switches under the protective cover. De-
viceNet™ allows a maximum of 64 (00 to 63)
addresses (MAC IDs) to be assigned. Each ad-
dress may be allocated only once in the entire
bus structure.
All new settings become valid only after a
module restart!
6.2 Setting the transmission rate
The module provides automatic transmission
rate detection.
The bit rate can be changed via the standard
ODVA DeviceNet Class™ (Class 0x03, In-
stance 0x01, Attribute 0xx02).
6.3 Field bus termination
If the module is used as the first or the last sta-
tion in the bus communication, the fieldbus line
has to be terminated using a terminating resis-
tor.
The module offers no internal bus terminating
resistor. The termination has to be done exter-
nally.
Terminating resistor (female),
RKE57-TR2, Ident-no.: 6602629
Terminating resistor (male),
RSE57-TR2, Ident-no.: 6602308
6.4 Service interface
In order to connect the service interface on the
module with a PC and the I/O-ASSISTANT soft-
ware (project planning and diagnostics soft-
ware), a cable with a pin assignment, different
from the PS2 standard pin assignment, has to
be used.

BLCDN-4M12S-4AO-V
Edition • 2011-3-15
10 / 32011 Hans Turck GmbH & Co.KG ñ D-45472 Mülheim an der Ruhr ñ Witzlebenstraße 7 ñ Tel. [phone] ñ Fax [phone] ñ [email protected] ñ www.turck.com
6 Commissioning
6.5 PLC configuration
The modules can be integrated into the De-
viceNet™ structure by means of module specif-
ic BL compact EDS files.
Commissioning in a configuration tool
Registrate the EDS-files in the PLC configura-
tion tool eg. in RSNetWorX from Rockwell Au-
tomation. The BL compact modules can now
be found under “TURCK, Inc.> Communication
Adapter“. Add the modules to your fieldbus line.
The EDS-files can be downloaded from
www.turck.com.
6.6 Vendor Specifc Classes (VSCs)
BL compact modules for DeviceNet™ are
based on the communications adapter profile
according to ODVA specifications Rel. V2.0
(ODVA: Open DeviceNet™ Vendor Associa-
tion).
Besides the standard DeviceNet™ classes, this
module supports the following Vendor Specific
Classes (VSC):
100 (64h) Gateway Class
101 (65h) Terminal Slot Class
102 (66h) Process Data Class
+ VSCs for the respective I/O channels.
NOTE
For more detailed information about the PLC-configuration of TURCK DeviceNet™-products or the Vendor Specific Class-
es of the I/O-channels, please read for example the respective BL67 manual D300528.pdf which can be downloaded from
www.turck.com.

BLCDN-4M12S-4AO-V
Edition • 2011-3-15
11 / 32011 Hans Turck GmbH & Co.KG ñ D-45472 Mülheim an der Ruhr ñ Witzlebenstraße 7 ñ Tel. [phone] ñ Fax [phone] ñ [email protected] ñ www.turck.com
7 The I/O-ASSISTANT
The configuration software I/O-ASSISTANT
supports you in planning and implementation of
an I/O system.
No matter if you are online or offline, the soft-
ware simplifies the configuration and parame-
terizsation of the modules. The I/O-ASSISTANT
is also extremely helpful in system set-up and
testing.
7.1 FDT/DTM
The system configuration, parameterization and
diagnostics are done via graphical interfaces
based on FDT/DTM technology.
The DTMs can be integrated in any FDT frame
application for configuration, commissioning
and maintenance.
The I/O-ASSISTANT and the DTMs are avail-
able free of charge on www.turck.com.
Software functions
■Supporting software tool
■Configuration, parameterization and com-
missioning of BL Compact modules vi-
a DTM-technology
■Import of BL Compact DTM-files
■Offline planning and configuration of BL67,
BL20 and BL compact I/O modules
■Reading and setting of process data
■Commissioning help for testing the wiring
and sensors without PLC
■Automatic documentation of configured
TURCK-systems

BLCDN-4M12S-4AO-V
Edition • 2011-3-15
12 / 32011 Hans Turck GmbH & Co.KG ñ D-45472 Mülheim an der Ruhr ñ Witzlebenstraße 7 ñ Tel. [phone] ñ Fax [phone] ñ [email protected] ñ www.turck.com
8 LED description
8.1 Stations LED Status
LED Colour Status Description
IOs OFF No power
RED ON Low power or station error
RED FLASHING (1 Hz) I/O module configuration error
RED FLASHING (4 Hz) No I/O module bus communication
GREEN ON Station ok
GREEN FLASHING Force mode active
MNS OFF No connection
GREEN ON Connection established
GREEN FLASHING (1 Hz) No connection established, device OK
RED ON Duplicate MAC-ID
RED FLASHING Connection time out
IO GREEN ON I/O active
GREEN FLASHING (1 Hz) One or more I/O in Idle State
RED ON One or more I/O error
RED FLASHING One or more I/O in Faulted State
8.2 I/O LED Status
LED Colour Status Description
D * OFF No diagnostics active
RED ON Station error/ module bus communication failure
RED FLASHING (0.5Hz) Any diagnostics active
AO Kanäle Ohne Funktion
0...3 (Die analogen Ausgänge verfügen über keine LED)
* D LED also reports gateway diagnostics

BLCDN-4M12S-4AO-V
Edition • 2011-3-15
13 / 32011 Hans Turck GmbH & Co.KG ñ D-45472 Mülheim an der Ruhr ñ Witzlebenstraße 7 ñ Tel. [phone] ñ Fax [phone] ñ [email protected] ñ www.turck.com
9 Mapping and diagnostics
9.1 I/O- and Diagnostic Data mapping
INPUT BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
Diag. 0 Module number reporting diagnostic data
1 Replace
station
N/A Diag.
active
Reserved
Ch 0 2 Hardware
Failure
Reserved Overflow /
Underflow
Reserved Measuring
Range
Exceeded
Ch 1 3 Hardware
Failure
Reserved Overflow /
Underflow
Reserved Measuring
Range
Exceeded
Ch 2 4 Hardware
Failure
Reserved Overflow /
Underflow
Reserved Measuring
Range
Exceeded
Ch 3 5 Hardware
Failure
Reserved Overflow /
Underflow
Reserved Measuring
Range
Exceeded
OUTPUT BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
Ch 0 0 AO 0 LSB
1 AO 0 MSB
Ch 1 2 AO 1 LSB
3 AO 1 MSB
Ch 2 4 AO 2 LSB
5 AO 2 MSB
Ch 3 6 AO 3 LSB
7 AO 3 MSB
9.2 4AO-V – Diagnostic messages
Diagnostic message Meaning
Measuring Range Exceeded CH x The generation of this diagnostic message depends on the parameterised measurement range.
Overflow / Underflow CH x The generation of this diagnostic message depends on the parameterised measurement range.
Hardware Failure CH x

BLCDN-4M12S-4AO-V
Edition • 2011-3-15
14 / 32011 Hans Turck GmbH & Co.KG ñ D-45472 Mülheim an der Ruhr ñ Witzlebenstraße 7 ñ Tel. [phone] ñ Fax [phone] ñ [email protected] ñ www.turck.com
10 Parameters
10.1 DeviceNet™-Parameters
Gateway parameters (fieldbus communication)
The module provides the following parameters to configure the DeviceNet™-communication.
The parameters are described in module-specific EDS-files which allow text-based parameterization in EDS-interpreting configuration tools like
RSNetworx from Rockwell Automation, for example.
For a parameterization via Class Instance Attribute (C - I - A), please find the necessary information in brackets (hexadecimal format).
Parameter Description
MAC-ID (03 - 01 - 01) 0 to 63
Baud rate
(03 - 01 - 02)
0 = 125 kbps *
1 = 250 kbps
2 = 500 kbps
AutoBaud
(03 - 01 - 64)
0 = disable
1 = enable *
on I/O cntcn timeout
(64 - 02 - 73)
Defines the output behavior in case of I/O connection timeout:
0 = switch outputs faulted *
1 = switch outputs off
2 = hold outputs
BUS OFF irtp
(03 - 01 - 03)
0 = holf CAN chip in BUS OFF state *
1 = reset CAN chip
* default setting
10.2 4AO-V - Parameters
Parameter Description
4AO-V output AO#0 fault mode
(76 - 01 - 7D)
to
4AO-V output AO#3 fault mode
(76 - 01 - 80)
Defines the behaviour of the respective output channel in case of a module bus failure:
0 = Fault value *
1 = Maintain last value
4AO-V output AI#0 fault value
(76 - 01 - 99)
to
4AO-V output AI#3 fault value
(76 - 01 - 9C)
Fault value for this channel
4AO-V output AO#0 operating mode
(76 - 01 - A9)
to
4AO-V output AO#3 operating mode
(76 - 1 - AC)
Parameter for setting the operation mode fort he respective output channel.:
0 = -10 .. 10V Standard (BL) *
1 = 10 .. 10V Standard (BL)
2 = -10 .. 10V PA (NE 43)
3 = 10 .. 10V PA (NE 43)
4 = -10 .. 10V Extended Range
5 = -10 .. 10V Extended Range
15 = deactivate channel
4AO-V output AI#0 resolution
(76 - 01 - B9)
to
4AO-V output AI#3 resolution
(76 - 01 - BC)
Parameter for setting the value representation fort he respective channel:
1 = 16 bit integer *
2 = 12 bit left justified + diags
4AO-V disable diagnostics
(76 – 01 – C5)
Disable the diagnostics for the channel
Bit 4 = output AO#0
Bit 5 = output AO#1
Bit 6 = output AO#2
Bit 7 = output AO#3
* Default-Einstellung