turck TBIP-L...-FDIO1-2IOL... User manual

Your Global Automation Partner
TBIP-L…-FDIO1-2IOL
Safety Block I/O Module
Instructions for Use

2 Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [e-mail] | www.turck.com

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TBIP-L…-FDIO1-2IOL
Part 1 – TBIP-L…-FDIO1-2IOL– Safe I/O channels
Table of Contents
1About this user manual 5
1.1 Documentation concept 5
1.2 Target Groups of these Operating Instructions 5
1.3 Additional Documents 6
1.4 Manufacturer and Service 7
2For Your Safety 9
2.1 Intended Use 9
2.2 Foreseeable Misuse 9
2.3 General Safety Instructions 9
2.4 Residual Risks (EN ISO/ISO 12100-1) 10
2.5 Proper and Safe Operation 10
2.6 Warranty and Liability 10
2.7 Legal Requirements 11
2.7.1 National and International Directives and Standards 11
2.7.2 Cited Standards 11
3Product description 13
3.1 Device Overview 13
3.2 Device structure 14
3.3 Block diagram 15
3.4 Technical Data 16
3.4.1 Safety Characteristic Data 16
3.4.2 General technical data 16
3.4.3 Technical data – safety inputs 18
3.4.4 Technical data – safety outputs 19
3.4.5 Derating curves 19
3.5 Safe I/O channels 20
3.5.1 Safe Status 20
3.5.2 Fatal Error 20
3.5.3 Safety inputs (FDI) 21
3.5.4 Safety outputs (FDO) 22
3.6 Universal Standard I/Os 23
3.7 IO-Link Master Channels 23
3.8 Configuration Memory 23
3.8.1 Storing a Configuration 23
3.8.2 Loading a Configuration from the Memory Chip 24
3.8.3 Reset the Device to Factory Settings (incl. Deleting the Memory Chip) 24

Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [e-mail] | www.turck.com
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3.8.4 Deleting the Memory Chip 25
3.8.5 Module Behavior and Configuration Transfer 26
4Mounting 27
4.1 Mounting Material 27
4.2 Mounting the Device 27
4.3 Grounding the Device 28
4.3.1 Grounding the Device (FE) 29
5Connecting 31
5.1 Connecting the M12 Connectors 31
5.1.1 Assuring Protection Class (IP67/IP69K) 31
5.2 Connecting the Devices to Ethernet 32
5.3 Connecting the Power Supply 33
5.3.1 24 V supply (PELV) 34
5.4 Connecting Sensors and Actuators 35
5.4.1 Switching Examples 36
6Setting IP Addresses 37
6.1 Address setting via Rotary Coding Switches 38
6.2 State of Delivery 39
6.3 Setting the IP Address via the Web Server 40
6.3.1 Setting the IP Address for the Safety Side (last Byte) 41
6.4 Address Modes 41
6.4.1 Mode: BootP (300) 41
6.4.2 Mode: DHCP (400) 41
6.4.3 Mode: PGM (500) 42
6.4.4 Mode: PGM-DHCP (600) 42
6.4.5 Resetting the IP Address (Safety Side), Switch Position "000" 42
7Commissioning 43
7.1 Initial Commissioning 43
7.1.1 Mounting and Electrical Installation 43
7.1.2 Setting the IP Address 43
7.1.3 Configuring in Turck Safety Configurator 44
7.1.4 Operation of the Device at the PLC 44
8Configuring with Turck Safety Configurator 
and Rockwell Studio 5000 45
8.0.1 Downloading the Software 45
8.0.2 Installing the Software 45
8.0.3 Licensing the Software 45
8.0.4 Starting the Software 45
8.0.5 Setting up a New Configuration 46
8.0.6 Adapting the Monitor Settings 46
8.0.7 Setting up a Standard Configuration 49

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8.0.8 Checking the Configuration 51
8.0.9 Loading the Configuration into the Safety Module. 51
8.0.10 Customizing the Configuration 54
8.0.11 Application Example 58
8.0.12 Basic Information 67
8.0.13 Used Hardware 67
8.0.14 Used Software 67
8.0.15 RSLinx – Searching the Network for Devices 67
8.0.16 Creating a New Project 68
8.0.17 Configuring the Project in RSLogix Designer 70
9Operating 85
9.1 LED Displays 85
9.1.1 Error LED (ERR) 87
9.1.2 BUS LED 87
9.1.3 Channel-LEDs 87
9.2 Status and Control Word 89
9.2.1 Status Word 89
9.2.2 Control Word 89
9.2.3 Module Status 90
9.3 Process Input Data 91
9.3.1 Overview - Complete Module 91
9.3.2 Process Input Data - Safe I/O Channels 92
9.3.3 Process Input Data - Universal Standard I/O Channels 96
9.3.4 Process Input Data – IO-Link Master Channels 97
9.4 Process Output Data 98
9.4.1 Overview - Complete Module 98
9.4.2 Process Output Data - Safe I/O Channels 99
9.4.3 Process Input Data - Universal Standard I/O Channels 101
9.4.4 Process Output Data – IO-Link Master Channels 101
9.5 Reset Device to Factory Settings 101
10 Restarting after device exchange or modification 103
10.1 Changing a TBIP-L…-FDIO1-2IOL 103
10.1.1 Prerequisites 103
10.1.2 Dismounting the Device 103
10.1.3 Mounting the Exchange Device 103
10.1.4 Putting the Exchange Device into Operation 103
11 Maintenance, repair, decommissioning and disposal 105
11.1 Maintenance 105
11.2 Repair 105
11.3 Decommissioning 105
11.4 Disposal 105
12 Glossary of terms 107

Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [e-mail] | www.turck.com
4
Part 2 – TBIP-L…-FDIO1-2IOL– Standard I/O channels
Table of Contents
13 About this user manual 1
13.1 Documentation concept 1
13.2 Target Groups of these Operating Instructions 1
13.3 Additional Documents 1
13.4 Explanation of Symbols Used 2
13.5 Manufacturer and Service 2
14 Properties of the Universal Standard I/O Channels (DXP Channels) 3
14.1 Supply of the Universal Standard I/O Channels 4
14.1.1 Safe Shutdown 4
14.2 Technical Data 4
14.3 Wiring Diagrams 5
14.3.1 In- and Outputs, Pin Assignment C4 and C5 5
14.4 Process Data of the Universal Standard I/O Channels 6
14.4.1 Process image TBPN-L1-FDIO1-2IOL 6
14.5 Parameters 8
14.6 Diagnostics/status 8
14.6.1 LED displays 8
14.6.2 Diagnostic messages 8

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Part 3 – TBIP-L…-FDIO1-2IOL – Standards IO-Link channels
Table of Contents
15 About this User Manual 3
15.1 Documentation Concept 3
15.2 Target Groups of these Operating Instructions 3
15.3 Additional Documents 3
15.4 Explanation of Symbols Used 4
15.5 Manufacturer and Service 4
16 Properties of the IO-Link channels 5
16.1 Device structure 6
16.2 Power supply of the IO-Link ports 7
16.2.1 Class A/B supply 7
16.2.2 Safe shutdown of IOL2 (at C7) 7
16.3 Technical data 8
16.4 Connecting 9
16.5 Process Data of the IO-Link Master Channels 10
16.5.1 Process Image TBIP-L…-FDIO1-2IOL 10
16.5.2 Process Input Data – IO-Link Master Channels 11
16.5.3 Process Output Data – IO-Link Master Channels 13
16.6 Parameters 14
16.7 Adapting the Process Data Mapping 19
16.8 Diagnostics and Status 20
16.8.1 LED Displays Channel LEDs (C4 to C5) 20
16.8.2 Diagnostic Data 21
16.9 Using IO-Link and Turck Device DTMs 24
16.9.1 Topology Scan 24
17 IO-Link – Data Storage 25
17.1 Parameter "Data Storage Mode" = activated 26
17.2 Parameter "Data Storage Mode" = read in 27
17.3 Parameter "Data Storage Mode" = overwrite 28
17.4 Parameter "Data Storage Mode" = deactivated, clear 28

Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [e-mail] | www.turck.com
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18 IO-Link – Functions for Acyclic Communication 29
18.1 Port Functions for Port 0 (IO-Link Master) 29
18.1.1 Subindex 64: Master Port Validation Configuration 29
18.1.2 Subindex 65: IO-Link Events 30
18.1.3 Subindex 66: Set Default Parameterization 31
18.1.4 Subindex 67: Teach Mode 31
18.1.5 Subindex 68: Master Port Scan Configuration 32
18.1.6 Subindex 69: Extended Port Diagnostics 33
19 Appendix 35
19.1 Start-up: IO-Link-Device with IO-Link V1.0 35
19.2 Start-up: IO-Link-Device with IO-Link V1.1 36
19.3 Start-up Problems – Frequently Failure Causes 38

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TBIP-L…-FDIO1-2IOL- Safe I/O channels
Part 1 – TBIP-L…-FDIO1-2IOL– Safe I/O channels
Table of Contents
1About this user manual 5
1.1 Documentation concept 5
1.2 Target Groups of these Operating Instructions 5
1.3 Additional Documents 6
1.4 Manufacturer and Service 7
2For Your Safety 9
2.1 Intended Use 9
2.2 Foreseeable Misuse 9
2.3 General Safety Instructions 9
2.4 Residual Risks (EN ISO/ISO 12100-1) 10
2.5 Proper and Safe Operation 10
2.6 Warranty and Liability 10
2.7 Legal Requirements 11
2.7.1 National and International Directives and Standards 11
2.7.2 Cited Standards 11
3Product description 13
3.1 Device Overview 13
3.2 Device structure 14
3.3 Block diagram 15
3.4 Technical Data 16
3.4.1 Safety Characteristic Data 16
3.4.2 General technical data 16
3.4.3 Technical data – safety inputs 18
3.4.4 Technical data – safety outputs 19
3.4.5 Derating curves 19
3.5 Safe I/O channels 20
3.5.1 Safe Status 20
3.5.2 Fatal Error 20
3.5.3 Safety inputs (FDI) 21
3.5.4 Safety outputs (FDO) 22

Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [e-mail] | www.turck.com
2
3.6 Universal Standard I/Os 23
3.7 IO-Link Master Channels 23
3.8 Configuration Memory 23
3.8.1 Storing a Configuration 23
3.8.2 Loading a Configuration from the Memory Chip 24
3.8.3 Reset the Device to Factory Settings (incl. Deleting the Memory Chip) 24
3.8.4 Deleting the Memory Chip 25
3.8.5 Module Behavior and Configuration Transfer 26
4Mounting 27
4.1 Mounting Material 27
4.2 Mounting the Device 27
4.3 Grounding the Device 28
4.3.1 Grounding the Device (FE) 29
5Connecting 31
5.1 Connecting the M12 Connectors 31
5.1.1 Assuring Protection Class (IP67/IP69K) 31
5.2 Connecting the Devices to Ethernet 32
5.3 Connecting the Power Supply 33
5.3.1 24 V supply (PELV) 34
5.4 Connecting Sensors and Actuators 35
5.4.1 Switching Examples 36
6Setting IP Addresses 37
6.1 Address setting via Rotary Coding Switches 38
6.2 State of Delivery 39
6.3 Setting the IP Address via the Web Server 40
6.3.1 Setting the IP Address for the Safety Side (last Byte) 41
6.4 Address Modes 41
6.4.1 Mode: BootP (300) 41
6.4.2 Mode: DHCP (400) 41
6.4.3 Mode: PGM (500) 42
6.4.4 Mode: PGM-DHCP (600) 42
6.4.5 Resetting the IP Address (Safety Side), Switch Position "000" 42

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7Commissioning 43
7.1 Initial Commissioning 43
7.1.1 Mounting and Electrical Installation 43
7.1.2 Setting the IP Address 43
7.1.3 Configuring in Turck Safety Configurator 44
7.1.4 Operation of the Device at the PLC 44
8Configuring with Turck Safety Configurator and Rockwell Studio 5000 45
8.0.1 Downloading the Software 45
8.0.2 Installing the Software 45
8.0.3 Licensing the Software 45
8.0.4 Starting the Software 45
8.0.5 Setting up a New Configuration 46
8.0.6 Adapting the Monitor Settings 46
8.0.7 Setting up a Standard Configuration 49
8.0.8 Checking the Configuration 51
8.0.9 Loading the Configuration into the Safety Module. 51
8.0.10 Customizing the Configuration 54
8.0.11 Application Example 58
8.0.12 Basic Information 67
8.0.13 Used Hardware 67
8.0.14 Used Software 67
8.0.15 RSLinx – Searching the Network for Devices 67
8.0.16 Creating a New Project 68
8.0.17 Configuring the Project in RSLogix Designer 70
9Operating 85
9.1 LED Displays 85
9.1.1 Error LED (ERR) 87
9.1.2 BUS LED 87
9.1.3 Channel-LEDs 87
9.2 Status and Control Word 89
9.2.1 Status Word 89
9.2.2 Control Word 89
9.2.3 Module Status 90
9.3 Process Input Data 91
9.3.1 Overview - Complete Module 91
9.3.2 Process Input Data - Safe I/O Channels 92
9.3.3 Process Input Data - Universal Standard I/O Channels 96
9.3.4 Process Input Data – IO-Link Master Channels 97
9.4 Process Output Data 98
9.4.1 Overview - Complete Module 98
9.4.2 Process Output Data - Safe I/O Channels 99
9.4.3 Process Input Data - Universal Standard I/O Channels 101
9.4.4 Process Output Data – IO-Link Master Channels 101
9.5 Reset Device to Factory Settings 101

Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [e-mail] | www.turck.com
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10 Restarting after device exchange or modification 103
10.1 Changing a TBIP-L…-FDIO1-2IOL 103
10.1.1 Prerequisites 103
10.1.2 Dismounting the Device 103
10.1.3 Mounting the Exchange Device 103
10.1.4 Putting the Exchange Device into Operation 103
11 Maintenance, repair, decommissioning and disposal 105
11.1 Maintenance 105
11.2 Repair 105
11.3 Decommissioning 105
11.4 Disposal 105
12 Glossary of terms 107

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1 About this user manual
These operating instructions contain rules for the use of the devices in Safety Instrumented Systems
(SIS). The assessment of the safety related values is based on IEC 61508, ISO 13849-1 and IEC 62061.
The module serves for controlling signal devices as for example emergency stop buttons, position
switches or OSSDs which are used to ensure human, material or machine protection.
Read these instructions carefully before using the product. This is to avoid possible damage to per-
sons, property or the device.
1.1 Documentation concept
Part 1: TBIP-L…-FDIO1-2IOL – Safe I/O channels
This user manual describes all safety-related parts of TBIP-L…-FDIO1-2IOL.
The description of the unsafe channels of TBIP-L…-FDIO1-2IOL can be found in the following man-
uals:
Part 2: User manual – TBPTBIPN-L1-FDIO1-2IOL – Standard I/Os
Part 3: User manual – TBIP-L…-FDIO1-2IOL – Standards IO-Link channels
The following chapters describe:
the mounting
the electrical installation,
the configuration,
the troubleshooting including module exchange,
the dismounting and the disposal
1.2 Target Groups of these Operating Instructions
This operating instructions manual is directed to qualified personnel or technically trained person-
nel which works as planer, developer, design engineer, installer, electrical specialist, operator and
maintenance personnel.
These instructions are aimed at qualified personnel and must be carefully read by anyone mount-
ing, parameterizing, commissioning, operating, maintaining, unmounting or disposing of the
device.

About this user manual
Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [e-mail] | www.turck.com
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1.3 Additional Documents
The following additional documents are available online at www.turck.com:
Data sheet
Quick Start guide
Drawings
Dimensional drawings (CAD-data)
EC declaration of conformity
1.4 Explanation of Symbols Used
The following symbols are used in these instructions:
DANGER!
DANGER indicates an immediately dangerous situation, with high risk, the death or severe
injury, if not avoided.
WARNING!
WARNING indicates a potentially dangerous situation with medium risk, the death or
severe injury, if not avoided.
ATTENTION!
ATTENTION indicates a situation that may lead to property damage, if it is not avoided.
NOTE
In NOTES you find tips, recommendations and important information. The notes facilitate
work, provide more information on specific actions and help to avoid overtime by not fol-
lowing the correct procedure.
CALL TO ACTION
This symbol identifies steps that the user has to perform.
RESULTS OF ACTION
This symbol identifies relevant results of steps.

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1.5 Manufacturer and Service
Hans Turck GmbH & Co. KG 
Witzlebenstraße 7
45472 Muelheim an der Ruhr 
Germany
Turck supports you with your projects, from initial analysis to the commissioning of your applica-
tion. The Turck product database contains software tools for programming, configuration or com-
missioning, data sheets and CAD files in numerous export formats. You can access the product data-
base at the following address:www.turck.en/products
Should you have any further questions, please contact the sales and service team in Germany under
the following telephone numbers:
Sales: [phone]
Technology: [phone]
Internet: www.turck.com/support
Outside Germany, please contact your local Turck representative.

About this user manual
Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [e-mail] | www.turck.com
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2 For Your Safety
This manual includes all information necessary for the prescribed use of the modules of type 
TBIP-L…-FDIO1-2IOL. It has been specially conceived for personnel with the necessary qualifica-
tions.
The product is designed according to state-of-the-art technology. However, residual risks still exist.
Observe the following warnings and safety notices to prevent damage to persons and property.
Turck accepts no liability for damage caused by failure to observe these warning and safety notices.
2.1 Intended Use
The safe hybrid safety module TBIP-L…-FDIO1-2IOL is a filed bus device for an EtherNet/IP™ Safety
Controller with CIP Safety. It can be used in applications:
up to SIL 3 (according to IEC 61508)
up to SIL CL3 (according to EN 62061)
up to Category 4 and Performance Level e (according to EN ISO 13 849-1)
The module serves for controlling signal devices as for example emergency stop buttons, position
switches or OSSDs which are used to ensure human, material or machine protection.
Read these instructions carefully before using the product. This is to avoid possible damage to per-
sons, property or the device.
2.2 Foreseeable Misuse
The safety module is not suitable for:
the use in explosive areas
outdoor use
The permanent use in liquids
Modifications to the Device
It is not permitted to modify the technical function or the construction of the device.
2.3 General Safety Instructions
The Performance Level as well as the safety category according to EN ISO/ISO 13849-1 depend
on the external wiring, the application, the choice of the control devices as well as their arrange-
ment on the machine.
The user has to execute a risk assessment according to EN ISO/ISO 12100.
Based on the risk assessment a validation of the complete plant/machine has to be done in accor-
dance with the relevant standards.
Operating the device beyond the specification can lead to malfunctions or to the destruction of
the device.
Observe the installation hints.

For Your Safety
Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [e-mail] | www.turck.com
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For the release of safety circuits in accordance with EN/IEC 60204-1, EN ISO/ISO 13850 only use
the output circuits of connectors C2, C3, C4, C5 and C7,
The red connectors C0 to C3 must only be used for connecting sensors and actuators in safety-
related applications.
2.4 Residual Risks (EN ISO/ISO 12100-1)
The wiring proposals described in the following have been tested under operational conditions
with the greatest care. Together with the connected periphery of safety related equipment and
switching devices they fulfill relevant standards.
Residual risks remain, if
1the proposed wiring concept is changed and connected safety related devices or protective
devices are possibly not or insufficiently included in the safety circuit.
2the operator does not observe the relevant safety regulations specified for the operation, adjust-
ment and maintenance of the machine. 
Here, the inspection and maintenance intervals for the machine should be strictly observed.
Failure to follow these instructions can result in serious injury or equipment damage.
2.5 Proper and Safe Operation
Appropriate transport, storage, deployment and mounting as well as careful operating and thor-
ough maintenance guarantee the trouble-free and safe operation of these devices.
2.6 Warranty and Liability
Any warranty and liability is excluded for
improper application or not intended use of the product
non-observance of the user manual
mounting, installation, configuration or commissioning by unqualified persons.

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2.7 Legal Requirements
Manufacturers and operators of machines and plants in which the module TBIP-L…-FDIO1-2IOL is
used are responsible for observing all relevant directives and standards.
2.7.1 National and International Directives and Standards
Machine directive 2006/42/EG
EMC directive 2004/108/EG
Work equipment directive 89/655/EWG
Accident prevention regulations/safety rules
Further Relevant Safety Regulations
Manufacturers and operators of machines and plants in which the module TBIP-L…-FDIO1-2IOL is
used are responsible for coordinating all relevant safety regulations and rules with the competent
authority and for observing all relevant safety regulations This all happens at the own responsibility
of the manufacturer and operators mentioned above.
2.7.2 Cited Standards
Standard Title
DIN EN ISO 13849-1:2008 Safety-related parts of control systems
DIN EN 62061:2005 + A1:2013
IEC 62061:2005
Safety of machinery - Functional safety of safety-related electrical, elec-
tronic and programmable electronic control systems
DIN EN 61508:2011
IEC 61508:2010
Functional safety of electrical/electronic/programmable electronic
safety-related systems
DIN EN 61131-2:2008
IEC 61131-2:2007
Programmable controllers
EN ISO/ISO 12100 Safety of machinery - General principles for design - Risk assessment and
risk reduction

For Your Safety
Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [e-mail] | www.turck.com
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