turck TBIL-M1-16DXP-B User manual

Your Global Automation Partner
Instructions for Use
TBIL-M1-16DXP-B
I/O Hub with IO-Link

2Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [email protected] | www.turck.com

V01.01 | 2018/11 3
Table of Contents
1 About These Instructions............................................................................................................... 5
1.1 Target groups................................................................................................................ 5
1.2 Explanation of Symbols Used .................................................................................... 5
1.3 Additional Documents ................................................................................................5
1.4 Feedback About These Instructions ......................................................................... 5
2 Notes on the Product...................................................................................................................... 6
2.1 Product Identification ................................................................................................. 6
2.2 Scope of Delivery.......................................................................................................... 6
2.3 Legal Requirements ..................................................................................................... 6
2.4 Manufacturer and Service........................................................................................... 6
3 For Your Safety................................................................................................................................. 7
3.1 Intended Use ................................................................................................................. 7
3.2 General Safety Instructions ........................................................................................ 7
3.3 Notes on the Use in Safety-Related Applications................................................... 7
4 Product Description ........................................................................................................................ 8
4.1 Device Overview........................................................................................................... 8
4.1.1 Display Elements...........................................................................................................................8
4.2 Properties and Features.............................................................................................. 8
4.3 Functions and Operating Modes............................................................................... 8
5 Mounting........................................................................................................................................... 9
6 Connecting .....................................................................................................................................10
6.1 Connecting the Supply Voltage and IO-Link.........................................................10
6.1.1 Supply Concept .......................................................................................................................... 11
6.2 Connecting Digital Sensors and Actuators ...........................................................12
7 Using the Device in Safety Applications ...................................................................................13
7.1 Safety Function...........................................................................................................13
7.1.1 Safety Characteristic Data for the Galvanic Isolation.................................................... 13
7.1.2 Cited Standards .......................................................................................................................... 13
7.2 Safety Planning...........................................................................................................14
7.3 Safe Commissioning ..................................................................................................14
7.3.1 Installing Connecting Cables Safely.................................................................................... 14
7.3.2 Switch-off Supply Voltage Safely ......................................................................................... 14
7.3.3 Connecting Sensors and Actuators..................................................................................... 14
7.4 Function Tests.............................................................................................................14
8 Parameterizing and Configuring................................................................................................15
8.1 Parameters...................................................................................................................15
9 Operating ........................................................................................................................................21
9.1 Process Input Data .....................................................................................................21
9.2 Process Output Data..................................................................................................22
9.3 LED Displays ................................................................................................................23
9.3.1 IO-Link............................................................................................................................................ 23
9.3.2 Channel-LEDs .............................................................................................................................. 23
9.4 Evaluating Diagnostic Data......................................................................................24

Table of Contents
4Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [email protected] | www.turck.com
9.5 IO-Link Events .............................................................................................................26
9.6 IO-Link Error Codes ....................................................................................................26
10 Troubleshooting ............................................................................................................................27
11 Maintenance...................................................................................................................................28
12 Repair...............................................................................................................................................28
12.1 Returning Devices ......................................................................................................28
13 Disposal ...........................................................................................................................................28
14 Technical Data................................................................................................................................29
15 Appendix: Declaration of Conformity .......................................................................................31

V01.01 | 2018/11 5
1 About These Instructions
These operating instructions describe the structure, functions and the use of the product and
will help you to operate the product as intended. Read these instructions carefully before using
the product. This is to avoid possible damage to persons, property or the device. Retain the in-
structions for future use during the service life of the product. If the product is passed on, pass
on these instructions as well.
1.1 Target groups
This document is written for specially trained personnel, and must be read carefully by anyone
who is responsible for the mounting, commissioning, operation, maintenance, disassembly or
disposal of the device.
1.2 Explanation of Symbols Used
The following symbols are used in these instructions:
DANGER
DANGER indicates a dangerous situation with high risk of death or severe injury if
not avoided.
WARNING
WARNING indicates a dangerous situation with medium risk of death or severe in-
jury if not avoided.
CAUTION
CAUTION indicates a dangerous situation of medium risk which may result in minor
or moderate injury if not avoided.
NOTICE
NOTICE indicates a situation which may lead to property damage if not avoided.
NOTE
NOTE indicates tips, recommendations and useful information on specific actions
and facts. The notes simplify your work and help you to avoid additional work.
uCALL TO ACTION
This symbol denotes actions that the user must carry out.
aRESULTS OF ACTION
This symbol denotes relevant results of actions.
1.3 Additional Documents
The following additional documents are available online at www.turck.com:
nData sheet
nDeclaration of Conformity
nIO-Link devices commissioning manual
1.4 Feedback About These Instructions
We make every effort to ensure that these instructions are as informative and as clear as pos-
sible. If you have any suggestions for improving the design or if some information is missing in
the document, please send your suggestions to [email protected].

Notes on the Product
Manufacturer and Service
6Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [email protected] | www.turck.com
2 Notes on the Product
2.1 Product Identification
These instructions are valid for the following devices:
nTBIL-M1-16DXP-B
2.2 Scope of Delivery
The scope of delivery includes:
nI/O hub
nDummy plugs for M12-connectors
nLabel clips
nQuick Start Guide
2.3 Legal Requirements
The device is subject to the following EC directives:
n2014/30/EU (electromagnetic compatibility)
n2011/65/EU (RoHS II Directive)
2.4 Manufacturer and Service
Hans Turck GmbH & Co. KG
Witzlebenstraße 7
45472 Muelheim an der Ruhr
Germany
Turck supports you with your projects, from initial analysis to the commissioning of your applic-
ation. The Turck product database contains software tools for programming, configuration or
commissioning, data sheets and CAD files in numerous export formats. You can access the
product database at the following address: www.turck.de/products
For further inquiries in Germany contact the Sales and Service Team on:
nSales: [phone]
nTechnology: [phone]
Outside Germany, please contact your local Turck representative.

V01.01 | 2018/11 7
3 For Your Safety
The product is designed according to state-of-the-art technology. However, residual risks still
exist. Observe the following warnings and safety notices to prevent damage to persons and
property. Turck accepts no liability for damage caused by failure to observe these warning and
safety notices.
3.1 Intended Use
These devices are designed solely for use in industrial areas.
The block module TBIL-M1-16DXP-B is an IO-Link device (Class B) and serves as I/O hub
between field devices (sensors/actuators) and the IO-Link master. The hub has 16 I/O channels.
Each I/O channel can be used as digital in- or output without additional configuration. The
device is designed in IP67/IP69K and can be mounted directly in the field.
The devices can be used in safety functions up to Performance Level d (acc. to IEC 13849) and
SIL 2 (acc. to ISO 61508). For the outputs at the connectors C4…C7, the supply voltage V2 can
be safely switched off by an external safety relay or a safety PLC.
The devices may only be used as described in these instructions. Any other use is not in accord-
ance with the intended use. Turck accepts no liability for any resulting damage.
3.2 General Safety Instructions
nThe device may only be assembled, installed, operated, parameterized and maintained by
professionally-trained personnel.
nThe device may only be used in accordance with applicable national and international
regulations, standards and laws.
nThe device only meets the EMC requirements for industrial areas and is not suitable for use
in residential areas.
3.3 Notes on the Use in Safety-Related Applications
nFor the use in safety-related applications: Observe chapter “Using the device in safety applic-
ations”.
nThe device is part of a safety-related overall system. The overall system must always be
evaluated as a whole with regard to the requirements of EN ISO 13849-1 and EN IEC 61508.
nThe device is not specified for a certain application. Make sure that application-specific
aspects are considered.
nReplace the device before the end of its service life (see "Safety characteristic data for the
galvanic isolation").
nIf there is a fault, e.g. a defective housing, do not use the device.
nDuring operation, surface temperatures may occur that could cause burns if touched.
nPerform a function test every 12 months
nThe devices must not be repaired. If problems occur with regard to functional safety, notify
Turck immediately and return the devices immediately to:
Hans Turck GmbH & Co. KG
Witzlebenstraße 7
45472 Muelheim an der Ruhr
Germany

Product Description
Functions and Operating Modes
8Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [email protected] | www.turck.com
4 Product Description
The I/O hub TBIL-M1-16DXP-B connects up to 16 digital sensors or actuators with one IO-Link
master port.
For the connection of field devices, eight M12 connectors are available. Each I/O channel of the
TBIL-M1-16DXP-B can be used as digital in- or output without additional configuration. The I/O
hub is connected to the IO-Link master via an M12 female connector. The devices are designed
in a fully encapsulated housing with degree of protection IP67/IP69K.
4.1 Device Overview
0 8 1 9 2 10 3 11 4 12 5 13 6 14
7 15
C3 C2
C7 C6
C1
C5
C0
C4
73
107
44.7 32.
150
16
25.2
ø 4.3
54
M12 x 1
27.4
Fig.1: Dimensions
4.1.1 Display Elements
The device has the following LED indicators:
nIO-Link communication
nI/O status
4.2 Properties and Features
nFibre-glass reinforced housing
nShock and vibration tested
nFully potted module electronics
nProtection class IP67/IP69K
nIO-Link Class B device with 2 galvanically isolated supply voltages (V1/V2)
nIO-Link diagnostics for short-circuit and supply over- and undervoltage
n2 universal digital channels per connector
nMetal connectors
4.3 Functions and Operating Modes
The I/O hub TBIL-M1-16DXP-B is an IO-Link Class B device with 2 galvanically isolated supply
voltages V1 and V2. The connectors C0…C3 are supplied from V1, the connectors C4…C7 from
V2. The two supply voltages are galvanically isolated. This allows that the V2 voltage supply for
the outputs at connectors C4...C7 can be safely switched off or not safely for the purpose of en-
ergy management.
The device provides diagnostics for power supply and short circuit of the sensors and actuators
on the IO-Link master.

V01.01 | 2018/11 9
5 Mounting
The device is mounted via four M4 screws on a flat and pre-drilled mounting surface.
Fasten the module to the mounting surface with 4 M4 screws. The maximum tightening
torque for the screws is 0.5 Nm
107
34
32,2 - 44,7
M4 (4x)
max. 0.5 Nm
Fig.2: Mounting the device to a mounting plate.

Connecting
Connecting the Supply Voltage and IO-Link
10 Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [email protected] | www.turck.com
6 Connecting
WARNING
Penetration of liquids or foreign objects through leaking connections
Danger to life due to failure of the safety function
Tighten the M12 connectors with a tightening torque of 0.8 Nm.
Always seal unused connectors with respective protection caps.
6.1 Connecting the Supply Voltage and IO-Link
WARNING
Defective power supply unit
Danger to life due to dangerous voltages on touchable parts
Only use SELV or PELV power supplies in accordance with EN ISO 13849-2, which
allow a maximum of 60 VDC or 25 VAC in the event of a fault.
A 5-pole M12 connector is available for the connection to IO-Link and the supply voltage.
Fig.3: M12 connector for the connection to IO-Link
Connect the device to the supply voltage and IO-Link according to the pin assignment.
1 = 24 VDC (V1)
2 = 24 VDC (V2)
3 = GND (V1)
4 = C/Q (IO-Link)
5 = GND (V2)
4
13
2
5
Fig.4: Pin assignment IO-Link

V01.01 | 2018/11 11
6.1.1 Supply Concept
The I/O hub TBIL-M1-16DXP-B is supplied via the IO-Link connector with two galvanically isol-
ated voltages V1 and V2 through the IO-Link connector. The IO-Link channels are separated
into the different potential groups "detachable I/O" (supplied through V2) and "non-detach-
able" I/O (supplied through V1).
This allows a safety shutdown of parts of an installation via emergency stop circuits.
V1
V2
Fig.5: Supply concept TBIL-M1-16DXP-B
V1 = supply of the module eclectronics and the connectors C0…C3
V2 = supply of the connectors C4…C7 with Class B supply

Connecting
Connecting Digital Sensors and Actuators
12 Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [email protected] | www.turck.com
6.2 Connecting Digital Sensors and Actuators
For connecting digital sensors and actuators, 5-pin M12 connectors are available.
0 1 2 3 4 5 6
7
Fig.6: M12 connector for connecting digital sensors and actuators (C0…C3)
Connect the sensors and actuators to the device according to the pin assignment.
C0…C3
4
13
2
5
v
1 = VSENS (V1)
2 = In/Out
3 = GND (V1)
4 = In/Out
5 = n.c.
Fig.7: Pin assignment TBIL-M1-16DXP-B (C0…C3)
8 9
10 11 12 13 14 15
Fig.8: M12 connector for connecting digital sensors and actuators (C4…C7)
Connect the sensors and actuators to the device according to the pin assignment.
C4…C7
4
13
2
5
v
1 = VSENS (V2)
2 = In/Out
3 = GND (V2)
4 = In/Out
5 = n.c.
Fig.9: Pin assignment TBIL-M1-16DXP-B (C4…C7)
External Supply of Sensors and Actuators
The TBIL-I/O hub can also be used to connect externally powered sensors and actuators. For the
external supply of sensors and actuators, observe the following safety measures:
Supply sensors and actuators from SELV or PELV power supplies.
Decouple external circuits that are not designed as SELV/PELV systems by optocouplers,
relays or other measures.

V01.01 | 2018/11 13
7 Using the Device in Safety Applications
The device is designed in accordance with EN ISO 13849-1 “Safety of machinery - Safety-related
parts of control systems”.
7.1 Safety Function
The safety function is executed by the higher-level system.
The supply voltage (V2) of the outputs at C4…C7 can be safely switched off by an external
safety relay or a safety PLC.
Safe Status
In the safe state, the outputs at C4…C7 are switched off (0). The disconnection is done extern-
ally in the higher-level system.
Performance Level (PL)/SIL Level
In safety functions based only on fault exclusions, a maximum of PL d EN ISO 13849) and SIL 2
(EN IEC 61508) can be reached. The device is part of a safety-related overall system. The overall
system must always be evaluated as a whole with regard to the requirements of EN ISO 13849-1
and EN IEC 61508.
7.1.1 Safety Characteristic Data for the Galvanic Isolation
Characteristic data Value Standard
PFHD
Average frequency of dangerous failure per hour
5 × 10-9 1/h IEC/EN 61508;
EN/IEC 62061;
EN/ISO 13849-1
MTTFD
Mean Time To Failure Dangerous
> 100 a EN/ISO 13849-1: 2016
PL (Performance Level) d EN/ISO 13849-1: 2016
SIL (Safety Integrity Level) 2 IEC/EN 61508
Diagnostic Coverage 0…99 % EN/ISO 13849-1: 2016
7.1.2 Cited Standards
Standard Title
DIN EN ISO 13849-1:2016 Safety of machinery – Safety-related parts of control systems
DIN EN 62061:2005 + A1:2013
IEC 62061:2005
Safety of machinery – Functional safety of safety-related elec-
trical, electronic and programmable electronic control systems
DIN EN 61508:2011
IEC 61508:2010
Functional safety of electrical/electronic/programmable elec-
tronic safety-related systems
DIN EN 61131-2:2008
IEC 61131-2:2007
Programmable controllers
EN ISO/ISO 12100 Safety of machinery – General principles for design – Risk as-
sessment and risk reduction

Commissioning
Function Tests
14 Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [email protected] | www.turck.com
7.2 Safety Planning
The operator is responsible for the safety planning.
Prerequisites
Perform a hazard and risk analysis.
Develop a safety concept for the machine or plant.
Calculate the safety integrity for the complete machine or plant.
Validate the complete system.
7.3 Safe Commissioning
7.3.1 Installing Connecting Cables Safely
NOTICE
Incorrect connection of connecting cables
Danger of cross connections
Install and connect the cables safely and separately in accordance with
EN60204-1.
Install cables with cross-circuit protection if the safe installation of the cables is
not possible.
7.3.2 Switch-off Supply Voltage Safely
WARNING
1-pole switch-off the supply voltage
Safe separation not guaranteed
Always switch-off the supply voltage on both poles.
7.3.3 Connecting Sensors and Actuators
WARNING
External feed
Deactivation of the galvanic isolation
If the galvanic isolation is used, ensure on the application side that no external
feed can occur.
Do not supply DXP inputs externally that operate with potential that can be
safely switched off.
7.4 Function Tests
Function test should only be carried out by qualified personnel.
Before commissioning the system, check and document the switch-off of the V2 voltage
group by an upstream safety relay.
Control the switching behavior of he output circuits.
If the maximum duty cycle is reached: Execute switch-off of the V2 voltage group by the
safety relay to check the function of the safety system.

V01.01 | 2018/11 15
8 Parameterizing and Configuring
8.1 Parameters
IO-Link object directory – ISDU device parameters: Direct Parameter Page
ISDU
Index
Hex.
(Dec.)
Sub index Object name Access Length
[Byte]
Meaning/default value
0x00
(0)
Direct Parameter Page 1 read
only
16
0x07 Vendor ID read
only
2 0x013D
(ID for Turck)
0x08
0x09 Device ID read
only
3 TBIL-M1-16DXP-B:
0x1EB303
0x0A
0x0B
IO-Link object directory – ISDU device parameters: Identification
ISDU
Index
Hex.
(Dec.)
Object name Access Length
[Byte]
Meaning/
default value
Comment
0x10
(16)
Vendor
Name
read
only
16 Turck
0x11
(17)
Vendor Text read
only
32 www.turck.com
0x12
(18)
Product
Name
read
only
32 TBIL-M1-16DXP-B
0x13
(19)
Product ID read
only
16 Ident no. of the device:
100000881
0x14
(20)
Product Text read
only
32 I/O hub
0x15
(21)
Serial
Number
read
only
16 Sequential
serial number
0x16
(22)
Hardware ID r/w 8 Hardware ID of the
device, e.g. V1.0
0x17
(23)
Firmware
Revision
read
only
16 Firmware version of
the device, e.g.
V1.0.7.0
0x18
(24)
Application
Specific Tag
read/
write
32 Default "***" Customer-specific or
application-specific
data can be stored in
this field.
0x19
(25)
Function Tag read/
write
32 Default "***" The application-spe-
cific device function
can be stored in this
field.

Parameterizing and Configuring
Parameters
16 Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [email protected] | www.turck.com
ISDU
Index
Hex.
(Dec.)
Object name Access Length
[Byte]
Meaning/
default value
Comment
0x1A
(26)
Location Tag read/
write
32 Default "***" The application-spe-
cific installation loca-
tion of the device can
be stored in this field.
IO-Link object directory – ISDU device parameters: Preferred Index (parameters and
diagnostics of the digital in- and outputs)
ISDU
Index
Hex.
(dec.)
Object name Access Length
[Byte]
Meaning
0x40
(64)
Parameter ID read/
write
4 Customer-specific ID, for free use
0x41
(65)
Inverting
Input
read/
write
2 Invert digital input
0x42
(66)
Activate
Output
read/
write
2 Activate output
0x43
(67)
Impulse
Stretching
Input
read/
write
16 Pulse stretching input
0x44
(68)
Short Circuit
Recovery
read/
write
2 Manual output reset after overcurrent
0x45
(69)
Failsafe read/
write
4 Output After Error
0x46
(70)
Under
Voltage
Diagnostics
read/
write
2 Enable undervoltage diagnosis V2/Under-
voltage value for V1 and V2
Diagnostics
0x50
(80)
Supply Error read
only
2nUndervoltage supply V1/V2
nOvercurrent Vsens Connector C0…C7
0x51
(81)
Output Short
Circuit
read
only
2 Overcurrent output 0…15

V01.01 | 2018/11 17
Invert Digital Input – 0x41 (65), Sub Index 0
This parameter inverts the state of the digital input in the process image.
Format Length
Byte 1 byte 1 bit per channel
Default values are shown in bold.
Value Meaning
0 No
1 Yes Input signal inverted
Byte 0 Byte 1
Bit offset Bit offset
7654321076543210
C7P2 C7P4 C6P2 C6P4 C5P2 C5P4 C4P2 C4P4 C3P2 C3P4 C2P2 C2P4 C1P2 C1P4 C0P2 C0P4
NOTE
This parameter can also be set for all connectors of the module via the IODD.
Activate Output – 0x42 (66), Sub Index 0
this parameeter activates or deactivates the output function of the digital channel.
Format Length
Byte 1 byte 1 bit per channel
Default values are shown in bold.
Value Meaning
0 No Output function deactivated, channel can only be used as in-
put
1 Yes Output function activated, channel can be used as in- or out-
put
Byte 0 Byte 1
Bit offset Bit offset
7654321076543210
C7P2 C7P4 C6P2 C6P4 C5P2 C5P4 C4P2 C4P4 C3P2 C3P4 C2P2 C2P4 C1P2 C1P4 C0P2 C0P4
NOTE
This parameter can also be set for all connectors of the module via the IODD.

Parameterizing and Configuring
Parameters
18 Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [email protected] | www.turck.com
Pulse Stretching Input – 0×43 (67)
This parameter defines the duration of the pulse stretching for digital input edges in multiples
of 10 ms. This allows that even short signals with longer PLC cycle times can be detected.
Format Length
Array of Bytes 8 byte 1 byte per channel
Default values are shown in bold.
Value Meaning
0 disabled Pulse stretching deactivated
1 1…255 Pulse stretching input [*10 ms]
Bit offset Bit offset
0 8 16 24 32 40 48 56 64 72 80 88 96 104 112 120
Sub index Sub index
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
C7P2 C7P4 C6P2 C6P4 C5P2 C5P4 C4P2 C4P4 C3P2 C3P4 C2P2 C2P4 C1P2 C1P4 C0P2 C0P4
NOTE
This parameter can also be set for all connectors of the module via the IODD.
Manual Output Reset after Overcurrent – 0x44 (68), Sub Index 0
This parameter defines if a manual reset is necessary after an overcurrent occurred at the digital
channel.
Format Length
Byte 1 byte 1 bit per channel
Default values are shown in bold.
Value Meaning
0 No Automatic recovery mode
1 Yes Controlled recovery mode (output has to be reset manually)
Byte 0 Byte 1
Bit offset Bit offset
7654321076543210
C7P2 C7P4 C6P2 C6P4 C5P2 C5P4 C4P2 C4P4 C3P2 C3P4 C2P2 C2P4 C1P2 C1P4 C0P2 C0P4
NOTE
This parameter can also be set for all connectors of the module via the IODD.

V01.01 | 2018/11 19
Output After Error – 0x45 (69), Sub Index 0
This parameter defines the behavior of the output in case of an interruption of the IO-Link com-
munication.
Format Length
Array of Bytes 2 byte 2 bit per channel
Default values are shown in bold.
Value Meaning
00 0 Set output to 0
01 1 Set output to 1
10 Current value Hold current value
11 reserved
Byte 3 Byte 2 Byte 1 Byte 0
Bit offset Bit offset Bit offset Bit offset
6420642064206420
C7P2 C7P4 C6P2 C6P4 C5P2 C5P4 C4P2 C4P4 C3P2 C3P4 C2P2 C2P4 C1P2 C1P4 C0P2 C0P4
NOTE
This parameter can also be set for all connectors of the module via the IODD.

Parameterizing and Configuring
Parameters
20 Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [email protected] | www.turck.com
Enable Undervoltage Diagnosis V2/Undervoltage Value for V1 and V2 – 0×46 (70), Sub Index
0
This parameter defines whether undervoltage diagnostics are sent to in case of an V2 under-
voltage. Additionally it defines the threshold values for undervoltage diagnostics for V1 and V2.
Format Length
Array of Bytes 2 byte 2 bit per module
The default values are written in bold.
Value Meaning
Activate V2 diagnostics
0 No
1 Yes V2 diagnostics activated
Threshold value for undervoltage diagnostics V1 and V2
0 Standard
(IEC 61131-2)
lower threshold: 19.2 V
upper threshold: 20.4 V
1 Extended lower threshold: 17.5 V
Byte 0
Bit offset
7654321 0
- - - - - - Activate diagnostics Threshold
Byte 1
Bit offset
76543210
--------