Tyco Electronics 9-1478246-0 User manual

©2010 Tyco Electronics Corporation, Berwyn, PA
All Rights Reserved
TE logo and Tyco Electronics are trademarks.
*Trademark. Other products, logos, and company names might be trademarks of their respective owners.
Instruction Sheet
TOOLING ASSISTANCE CENTER 1-800-722-1111
PRODUCT INFORMATION 1-800-522-6752
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.tycoelectronics.com
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LOC B
Hex Crimp Die Assembly
9-1478246-0 (used in the SDE-SA
Hand Tool Assembly) 408-8697
01 OCT 10 Rev B
PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use
and low volume applications. A wide selection of powered application equipment for extended-use, production operations is available.
Figure 1
1. INTRODUCTION
This instruction sheet covers the use and maintenance
of Hex Crimping Die 9-1478246-0 (in their various
configurations - denoted by the dash number following
the base part number), used in Hand Tool Frame
9-1478240-0. The die crimps plug connectors onto
coaxial cable. See Figure 1 for a list of the cable sizes
the die set can crimp.
This tool was designed primarily for GREENPAR
connectors.
Reason for revision may be found in Section 8,
REVISION SUMMARY.
All dimensions are in millimeters [with inches in
brackets].
2. DESCRIPTION
Each die assembly consists of a nest die and an anvil
die. When closed, the dies form three crimping
chambers which crimp the center contact and ferrule
of the connector onto the coaxial cable. Each die is
held in the tool by a single screw.
3. DIE INSTALLATION
1. Close the tool handles until the ratchet
releases and then allow them to open fully.
2. See Figure 1 for normal orientation of the dies.
Insert the dies inside the tool jaws and align the
retaining screw holes.
3. Thread the retaining screws into the holes and
carefully close the tool handles. Tighten the
screws with the appropriate hex wrench
NOTE
i
Stationary Jaw
Nest Die
Anvil Die
Die Assembly
9-1478246-0
Moving Jaw
SDE-SA Hand Tool
Frame 9-1478240-0
GREENPAR is a trademark of GREENPAR Limited Company. Essex, England
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408-8697
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Figure 2
4. CRIMPING PROCEDURE
4.1. Center Contact
1. Prepare the connector and the cable
according to the instructions packaged with the
connector.
2. Slide the center contact onto the center
conductor of the cable; then insert the contact
assembly into the center contact crimp section of
the die. See figure 3.
Figure 3
Make sure that the flange on the end of the center
contact butts against the crimping die. See
Figure 3.
3. Crimp the center contact by holding the cable
in place; then close the tool handles until the
ratchet releases.
4.2. Ferrule
1. Insert the crimped center contact into the
connector body until the cable dielectric butts
against the dielectric inside of the connector
body. The flared braid will then fit around the
support sleeve of the connector body.
2. Slide the ferrule forward over the braid until
the ferrule butts against the shoulder on the
connector body.
3. .Place the ferrule on the anvil of the die
assembly so that the shoulder on the connector
body is butted against the die. See Figure 4.
Figure 4
4. Holding the assembly in place, close the tool
handles until the ratchet releases.
5. INSPECTION
5.1. Visual Inspection
Inspection of the crimping dies should be made on a
regular basis to ensure that they have not become
worn or damaged. Inspect the crimp sections for
flattened, chipped, worn, or broken areas. If damage
or abnormal wear is evident, the dies must be
replaced. Refer to Section 7, PARTS
REPLACEMENT.
5.2. Measuring Die Opening
The die assembly will perform correctly as long as:
•the product specified is correct for the
application,
•the specific die assembly is used,
•the die assembly has been measured to ensure
that the openings are correct, and
Insert Center Contact
Into Partially Closed
Crimping Dies
Center Contact
Slipped Over
Center Conductor
Ferrule
(Ref)
Flange on End
of Contact
Crimping
Die
Flange on end of Center
Contact Butts Against Die
NOTE
i
Crimping Ferrule
Crimping
Die (Ref Shoulder on
Connector Body
Butts Against Die
Typical RF
Connector
(Ref)
Ferrule on Anvil
of Crimping Die
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408-8697
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Rev B
•the tool has been adjusted correctly.
Figure 5 provides information on die opening sizes.
Figure 5
5.3. Ratchet Adjustment
The tool frame assembly ratchet mechanism features
an adjustment wheel with nine settings. The
adjustment wheel controls the amount of handle
pressure exerted on the tool jaws and crimping dies
during crimping. If the crimp is not acceptable, adjust
the ratchet as follows:
1. Remove the screw at the ratchet adjustment
wheel so that the wheel can be rotated.
2. f the crimp is too loose, turn the wheel to a
higher notch. If the crimp is too tight, move the
wheel to a lower notch.
3. Replace and tighten the screw at the ratchet
adjustment wheel.
If the crimp cannot be made to conform to the
dimensions provided in the appropriate product
application specification, the tool and/or dies are
defective and must be replaced.
Other dies that crimp GREENPAR connectors
series may be used in this tool; however, the
ratchet adjustment wheel may require adjustment
to achieve acceptable crimp height.
6. DAMAGED CONTACTS AND FERRULES
Damaged contacts or ferrules may NOT be used.
If a center contact or ferrule is damaged during the
crimping operation, it must be replaced with a new
one.
7. PARTS REPLACEMENT
If the dies are damaged or worn excessively, they
must be replaced. Order replacement dies through
your TE representative, or call 1-800-526-5142, or
send a facsimile of your purchase order to 1-717-986-
7605, or write to:
CUSTOMER SERVICE (038-035)
TYCO ELECTRONICS CORPORATION
PO BOX 3608
HARRISBURG PA 17105-3608
8. REVISION SUMMARY
Since the previous release the TE logo has been
applied.
5.50±0,10
[.217±.004
2,60±0.10
[.102±.004] 10.80±0.10
[.425±.004]
10.16
[.400}
NOTE
i
CAUTION
!
Downloaded from Arrow.com.Downloaded from Arrow.com.Downloaded from Arrow.com.