TYCROP ProPass 180 Top Dresser User manual

ProPass 180 Top Dresser
Operator’s Manual
English/Español
P/N: 60041006R04

All information, illustrations, and specifications in
this manual are based on the latest information at
the time of publication. We reserve the right to
make changes at any time without notice.
TYCROP Manufacturing Ltd.
Rosedale, British Columbia, V0X 1X0, Canada
www.tycropturf.com
Copyright © 2004 TYCROP Manufacturing Ltd.
All rights reserved
Manual Number: 60041006
Printed in Canada, August 14, 2008

TYCROP Manufacturing Ltd. ProPass 180 Top Dresser Operator’s Manual
Table of Contents Page i
Table of Contents
Product Identification........................................................................................................1
Model Name and Serial Number...............................................................................1
Purchase Date and Distributor Information ...............................................................1
Specifications ....................................................................................................................2
Introduction........................................................................................................................4
Using this Operator’s Manual ....................................................................................4
Message Boxes.........................................................................................................4
About the ProPass 180 Top Dresser ...............................................................................5
Features and Benefits................................................................................................5
Components ..............................................................................................................5
Base Model......................................................................................................5
ProPass Options........................................................................................................5
Tow-Behind Chassis........................................................................................5
TYCROP Direct Connect .................................................................................6
Toro or John Deere Truck-mount Chassis.......................................................6
Truck-mount Storage Stand.............................................................................6
Twin Spinner Option.........................................................................................6
Vortex Brush Option.........................................................................................7
11HP – Hydraulic Power Pack.........................................................................7
Safety Instructions ............................................................................................................8
Safe Operating Practices...........................................................................................8
Supervisor’s Responsibilities...........................................................................8
Do the Following ..............................................................................................8
Never Do the Following....................................................................................8
Hydraulic Safety.........................................................................................................8
Tow Vehicle Requirements..............................................................................8
Hoses and Lines ..............................................................................................9
Engine Safety ............................................................................................................9
Tow Vehicle Safety....................................................................................................9
Loading......................................................................................................................9
Unloading.................................................................................................................10
Traveling..................................................................................................................10
Hills ................................................................................................................10
Parking...........................................................................................................10
Safety Attire.............................................................................................................11
Safety Decals...........................................................................................................12
Setup Instructions...........................................................................................................15
Installing the Options...............................................................................................15
Installation of ProPass Conveyor and Swivel Kit.....................................................16

TYCROP Manufacturing Ltd. ProPass 180 Top Dresser Operator’s Manual
Page ii Table of Contents
How to Prepare the Electrical Connections on SH Model ......................................18
How to Prepare the Electrical Connections on EH Model ......................................18
Operating Instructions....................................................................................................19
Operation Decals On SH Models............................................................................19
Connecting the ProPass to the Tow Vehicle...........................................................19
Disconnecting the ProPass from the Tow Vehicle..................................................20
Installing a Truck Mount ProPass from the Storage Stand.....................................20
Removing a Truck Mount ProPass from the Storage Stand...................................22
How to Operate the Controls and Options on SH Models ......................................22
Flow Control Valve for Conveyor Belt ...........................................................22
Flow Control Valve for Option........................................................................23
On/Off Pendant..............................................................................................23
How to Operate the Controls and Options on EH Models ......................................23
Control Pendant Legend................................................................................23
Conveyor Belt................................................................................................24
Option Control ...............................................................................................24
Storing/Recalling a Preset on EH Models...............................................................25
To Store:........................................................................................................25
To Recall:.......................................................................................................25
How to Load the ProPass .......................................................................................25
How to Operate the ProPass ..................................................................................25
How to Operate the ProPass with the 11HP Hydraulic Power Pack ......................26
ProPass Factory Recommended Settings Guide..........................................27
ProPass SH Twin Spinner Suggested Application Guide For 3” Gate..........28
ProPass SH Twin Spinner Suggested Application Guide For 5” Gate..........28
ProPass EH Twin Spinner Suggested Application Guide For 5” Gate..........28
Disc Settings..................................................................................................29
ProPass Twin Spinner Movement Handles ............................................................30
Twin Spinner Spread Pattern Troubleshooting Guide ............................................31
Operation of the ProPass Conveyor and Swivel Kit................................................32
Safety.............................................................................................................32
Maintenance Instructions...............................................................................................33
Warranty..................................................................................................................33
Safety Checks.........................................................................................................33
Tires and Wheels...........................................................................................33
Rear Gate......................................................................................................33
Jack Stands...................................................................................................33
Hydraulic System...........................................................................................33
Conveyor Belt and Rollers.............................................................................33
Belt and Rear Gate Seals..............................................................................33
Options ..........................................................................................................34
Safety Decals.................................................................................................34
How to Maintain the Conveyor Belt System............................................................34
Conveyor Belt Tensioning Procedure............................................................34
Conveyor Belt Tracking Procedure ...............................................................34
How to Lubricate the ProPass.................................................................................35
Lubrication Schedule.....................................................................................35
Lubrication Procedure ...................................................................................35

TYCROP Manufacturing Ltd. ProPass 180 Top Dresser Operator’s Manual
Table of Contents Page iii
Maintenance of the ProPass Conveyor and Swivel Kit...........................................37
Safety Checks..........................................................................................................37
Hydraulic System...........................................................................................37
Conveyor Belt and Rollers.............................................................................37
Belt Seals.......................................................................................................37
Guards ...........................................................................................................37
Tensioning the conveyor belt...................................................................................37
Conveyor Belt Tensioning Procedure............................................................37
Lubricating the bearings.................................................................................38
Hydraulic Schematic For SH Model.........................................................................39
Hydraulic Schematic For EH Model.........................................................................40
Electrical Schematic For SH Model.........................................................................43
Electrical Schematic For EH Model.........................................................................44
How to Wash the ProPass.......................................................................................45
Long-term Storage of the ProPass..........................................................................45
Troubleshooting ..............................................................................................................47
ProPass Troubleshooting Guide..............................................................................47
Maintenance Record Sheet.....................................................................................48
Figures
Figure 1: Identification plate.............................................................................................1
Figure 2: Identification plate on Base Model..................................................................1
Figure 3: SH Base Model mounted on tow-behind chassis.........................................5
Figure 4: SH Base Model mounted on TYCROP Direct Connect...............................6
Figure 5: John Deere ProGator truck-mount chassis...................................................6
Figure 6: Truck-mount storage stand..............................................................................6
Figure 7: Twin Spinner......................................................................................................6
Figure 8: Vortex Brush ......................................................................................................7
Figure 9: 11HP – Hydraulic Power Pack........................................................................7
Figure 10: Jack stand On Tow-Behind .........................................................................11
Figure 11: Jack stands On TYCROP Direct Connect.................................................11
Figure 12: Twin Spinner..................................................................................................15
Figure 13: Vortex Brush..................................................................................................15
Figure 14: Locking clamps for Twin Spinner................................................................15
Figure 15: Locking clamps for Vortex Brush................................................................16
Figure 16: Install doublers onto ProPass .....................................................................16
Figure 17: Lift the swivel into position on ProPass .....................................................16
Figure 18: Clamp the swivel to the ProPass................................................................16
Figure 19: ProPass conveyor belt with clearance.......................................................17
Figure 20: Conveyor pinned in the travel position.......................................................17
Figure 21: Conveyor hose routing.................................................................................17
Figure 22 - Control Pendant on Tow Vehicle Mount...................................................18
Figure 24: Installing the ProPass onto the work vehicle (or uninstalling it onto the
storage stand)...........................................................................................................20
Figure 25: Mounting brackets at ProPass rear............................................................21
Figure 26: Electrical connection on work vehicle for SH Model................................21
Figure 27: Electrical connection on work vehicle for EH Model................................21
Figure 28: Hydraulic connections..................................................................................22
Figure 29: On/off pendant...............................................................................................23

TYCROP Manufacturing Ltd. ProPass 180 Top Dresser Operator’s Manual
Page iv Table of Contents
Figure 30: Twin Spinner disk settings.......................................................................... 29
Figure 31: Twin Spinner base settings......................................................................... 29
Figure 32: Twin Spinner Movement Handles.............................................................. 30
Figure 33: Medium Spread settings (arrows indicate direction of travel to change
the spread pattern).................................................................................................. 32
Figure 34: Conveyor operation without deflector........................................................ 32
Figure 35: Conveyor operation with deflector............................................................. 32
Figure 36: Tensioner rod and locking nuts.................................................................. 34
Figure 37: Grease fitting on Base Model (one at left front, one at right front)....... 35
Figure 38: Grease fitting on Base Model (one at left rear, one at right rear) ........ 35
Figure 39: Grease fitting on tow-behind chassis (front and rear, left and right).
Grease once per year............................................................................................. 35
Figure 40: Grease fitting on Vortex Brush................................................................... 35
Figure 41: Conveyor tensioning adjustments.............................................................. 37
Figure 42: Bearing grease point.................................................................................... 38
Figure 43: Hydraulic Schematic For SH Model........................................................... 39
Figure 44: Hydraulic Schematic For EH Model........................................................... 40
Figure 45: Hydraulic Schematic, ProPass SH - 11HP Hydraulic Power Pack....... 41
Figure 46: Hydraulic Schematic, ProPass EH - 11HP Hydraulic Power Pack....... 42
Figure 47: Electrical Schematic For SH Model........................................................... 43
Figure 48: Electrical Schematic For EH Model........................................................... 44
Figure 49: Belt cleaning scraper assembly................................................................. 45

TYCROP Manufacturing Ltd. ProPass 180 Top Dresser Operator’s Manual
Product Identification Page 1
Product Identification
Model Name and Serial Number
The model number and serial number of each ProPass
product are located on an identification plate (Figure 1),
along with the date of manufacture and the product’s gross
weight. The identification plate is mounted near the front
of the conveyor belt on the ProPass body (Figure 2).When
you contact an authorized TYCROP Distributor for service
or parts, the Distributor will ask for the ProPass model
name and serial number.
ProPass 180 Base Model
ProPass Twin Spinner
ProPass Conveyor and Swivel Kit
ProPass Vortex Brush
ProPass PowerPack
Purchase Date and Distributor
Information
Date of Purchase
Distributor Name
Distributor Phone
Figure 1: Identification plate
Figure 2: Identification plate on Base Model

TYCROP Manufacturing Ltd. ProPass 180 Top Dresser Operator’s Manual
Page 2 Introduction
Specifications
IMPORTANT:These specifications are subject to
change without notice. They are provided for reference
purposes only. Contact an authorized TYCROP
distributor for up-to-date or additional information.
Weights
Base Model 248 kg (546 lb)
TYCROP Direct Connect 236 kg (520 lb)
Tow-behind chassis 218 kg (480 lb)
Tow-behind payload 905 kg (2,000 lb)
GVWR tow-behind
Base Model 1,405 kg (3,100 lb)
Truck mount tare 289 kg (636 lb)
GVWR truck mount Do not exceed vehicle rating
Twin Spinner 68 kg (150 lb)
Conveyor and Swivel Kit 63 kg (140 lb)
Vortex Brush 28 kg (60 lb)
ProGator truck-mount 41 kg (90 lb)
Workman truck-mount 41 kg (90 lb)
Truck-mount storage
stand 30 kg (65 lb)
11 hp – Hydraulic Power
Pack 100 kg (220 lb)
Dimensions
Length Width Height
Overall dimensions
TYCROP Direct Connect 2.64 m
(104 in) 1.7 m (65 in) 1.52 m (60 in)
Overall dimensions tow
behind 3.4 m (134 in) 1.7 m (65 in) 1.4 m (56 in)
Overall dimensions truck
mount 1.98 m (78 in) 1.7 m (65 in) 1.4 m (56 in)
Shipping dimensions
Base Model 2.18 m (86 in) 1.47 m (58 in) 0.91 m (36 in)
Shipping dimensions
Twin Spinner 1.24 m (49 in) 0.69 m (27 in) 0.66 m (26 in)
Shipping dimensions
Conveyor and Swivel Kit 1.68 m (66 in) 0.46 m (18 in) 0.45 m (18 in)
Shipping dimensions
Vortex Brush 0.97 m (38 in) 0.41 m (16 in) 0.58 m (23 in)
Tires
Size 60 x 32.5 x 30 cm – 4 ply
(24 x 13 x 12 in)
Maximum Inflation
pressure 124 kPa (18 psi)
Hydraulic System
Minimum flow 23 L/min (6 U.S. gal/min)
Maximum flow 38 L/min (10 U.S. gal/min)
Minimum input
pressure 138 bar (2,000 psi)
Maximum input
pressure 190 bar (2,800 psi)
Fluid type Petro-Canada Duratran
or equivalent ISO VG-68 fluid
Fluid viscosity 60.09 cSt @ 40°C
Fluid Capacity 2 L (0.53 US gal)
Fluid capacity (11hp
power pack) 32.9 L (8.7 US gal)
11hp power pack
engine model number Honda GX340KQAE6
11hp power pack
engine owner manual
number 00X31-ZH9-6210

TYCROP Manufacturing Ltd. ProPass 180 Top Dresser Operator’s Manual
Introduction Page 3
Tow Vehicle Requirements
Towing capacity
(for maximum payload
with options) 1,550 kg (3,400 lb)
Tongue weight
(for maximum payload) 136 kg (300 lb)
Tow vehicle
minimum power 13 kW (18 hp)
Hitch Use 18 mm (0.75 in) diameter
safety rated hitch pin and safety clip
Electrical System
Voltage 12 V
Maximum amperage draw 3.3 A
Fuse 10 A
Other Specifications
Maximum payload
capacity 0.57 m3(20 ft3)
Maximum conveyor
belt speed 3.2 rpm or 20 m (66 ft) per minute (with Honda engine at maximum)
Vibration Under normal operating conditions,
the ProPass does not produce
vibrations over 2.0 m/s2(6.6 ft/s2) to
the operator’s arms, or over
0.5 m/s2 (1.6 ft/s2) to the operator’s
body. (Note: values= weighted root
mean square acceleration.)
Noise Under normal operating conditions,
the ProPass has an equivalent,
continuous, ‘A’-weighted sound
level, no greater than 75 dB
(decibels). When operated with the
11HP Hydraulic Power Pack the
equivalent, continuous, ‘A’-weighted
sound level is 85dB(A).
When operated in conjunction with
a tow vehicle, the sound level may
exceed 85 dB. Use approved
hearing protection.

TYCROP Manufacturing Ltd. ProPass 180 Top Dresser Operator’s Manual
Page 4 Introduction
Introduction
Read this Operator’s Manual carefully before operating the
ProPass. Keep it in an accessible location.
To get a replacement manual, contact an authorized
TYCROP Distributor. This Operator’s Manual is also
available in other languages; contact your Distributor to
order one.
TYCROP Manufacturing Ltd. thanks you for choosing the
ProPass 180 Top Dresser for your facility.
Using this Operator’s Manual
Follow all safety precautions and operating
recommendations to ensure safe and trouble-free operation
of the ProPass 180 Top Dresser.
This Operator’s Manual will help you and others avoid
personal injury or damage to the machine. The information
will provide the operator with the safest and most effective
methods for operating the ProPass.
Throughout this Operator’s Manual, the terms “left” and
“right” are used. When you stand behind the ProPass
facing towards the rear of it, your left side corresponds to
the left side of the ProPass.
The ProPass shown in this Operator’s Manual may differ
slightly from your model. These differences are cosmetic
and will not affect operation.
Message Boxes
This Operator’s Manual contains message boxes that are
labeled Danger, Warning, Caution, and Important.
These message boxes indicate potential safety concerns or
equipment damage, and operating and servicing
information. Read these message boxes carefully to avoid
injury and equipment damage.
DANGER:Indicates an extreme hazard
that will cause serious injury or death if
you do not follow the recommended
precautions.
WARNING:Indicates a hazard that may
cause serious injury or death if you do not
follow the recommended precautions.
CAUTION:Indicates a hazard that may
cause minor or moderate injury if you do
not follow the recommended precautions.
IMPORTANT:Indicates special mechanical or servicing
information.

TYCROP Manufacturing Ltd. ProPass 180 Top Dresser Operator’s Manual
About the ProPass 180 Top Dresser Page 5
About the ProPass 180 Top
Dresser
Features and Benefits
The ProPass 180 Top Dresser is a lightweight, multi-
purpose Top Dresser for the turf grass maintenance
industry.
•It is offered in two models, one with standard
hydraulics (SH) and one with electric hydraulics (EH).
•It spreads various materials, including sand, top dress
mix, screened and composted material, lime, and
gypsum.
•It has the lightest footprint in the industry, resulting in
less turf damage and lower maintenance costs.
•The easy-to-attach Twin Spinner option (no tools
required) delivers superior consistency across the
entire spread width – whether spreading narrow to
wide or light to heavy.
•The easy-to-attach Vortex Brush option can spread a
variety of materials in heavy applications between
1.2 m (4 ft) and 2.1 m (7 ft) wide.
•It features a seamless belt for enhanced durability.
•It features an easy-to-adjust rear gate.
•Without options installed, it can be used as a small
capacity material mover.
•Both the tow-behind and the TYCROP direct connect
chassis feature a four-wheel, walking beam
suspension, which helps the ProPass navigate uneven
terrain while maintaining a smooth ride, and an even
weight transfer to the ground.
•The modular design allows the ProPass to be easily
and inexpensively converted from a tow-behind
configuration to a truck-mount configuration, or vice
versa.
•The hand-held on/off pendant on the SH model allows
the ProPass and its options to be activated from the
driver’s position.
•The control pendant on the EH model allows full
control of the ProPass and its options from the driver’s
position.
Components
Base Model
Because the ProPass is a modular system, the ProPass
Base Model is built and sold separately from its options.
The Base Model consists of a material hopper, a conveyor
belt system, electro-hydraulic controls, a rear gate, and the
belt cleaning scraper (Figure 4).
The Base Model is mounted on a chassis. Four different
chassis types are available, depending on your operating
requirements:
•TYCROP tow-behind chassis
•TYCROP direct connect
•Toro Workman truck-mount chassis
•John Deere ProGator truck-mount chassis
ProPass Options
For more information on the following options, contact an
authorized TYCROP Distributor.
Tow-Behind Chassis
TYCROP’s tow-behind chassis is equipped with a unique
four-wheel, walking beam suspension, which provides a
smooth and stable ride.
Figure 3: SH Base Model mounted on tow-behind
chassis

TYCROP Manufacturing Ltd. ProPass 180 Top Dresser Operator’s Manual
Page 6 About the ProPass 180 Top Dresser
TYCROP Direct Connect
The TYCROP direct connect chassis is equipped with the
unique four-wheel, walking beam suspension, which
provides a smooth and stable ride.
Figure 4: SH Base Model mounted on TYCROP
Direct Connect
Toro or John Deere Truck-mount Chassis
The ProPass can also be mounted on John Deere ProGators
(Figure 5) or Toro Workman trucks.
When the ProPass is not in use, it can be easily removed
from its truck-mount to allow the truck to be used for other
purposes.
Figure 5: John Deere ProGator truck-mount chassis
Truck-mount Storage Stand
The truck-mount storage stand allows the truck-mounted
ProPass to be safely removed, stored, and re-installed
(Figure 6).
Figure 6: Truck-mount storage stand
Twin Spinner Option
The Twin Spinner option can handle a variety of materials
with spread widths of 2.7 m (9 ft) for filling arification
holes to 9.1 m (30 ft) for ultra-light and frequent top
dressing (Figure 7).
Figure 7: Twin Spinner

TYCROP Manufacturing Ltd. ProPass 180 Top Dresser Operator’s Manual
About the ProPass 180 Top Dresser Page 7
Vortex Brush Option
The Vortex Brush option can spread a variety of materials
in heavy applications between 1.2 m (4 ft) and 2.1 m (7 ft)
wide (Figure 8).
Figure 8: Vortex Brush
11HP – Hydraulic Power Pack
The 11HP Hydraulic Power Pack consists of an 11HP
gasoline engine driven, self contained, hydraulic power
system attached to the front hitch of the ProPass with a
remote hydraulic reservoir attached to the rear chassis
wall.
The power pack can be used when your tow vehicle has
insufficient hydraulic capacity to power the ProPass.
Figure 9: 11HP – Hydraulic Power Pack

TYCROP Manufacturing Ltd. ProPass 180 Top Dresser Operator’s Manual
Page 8 Safety Instructions
Safety Instructions
Read this Operator’s Manual carefully. Follow all safety
precautions and operating recommendations to ensure the
safe and trouble-free operation of the ProPass 180 Top
Dresser.
WARNING:The ProPass is equipped only
for off-road use. Do not use it on public
roads.
Safe Operating Practices
•The ProPass has different balance, weight, and
handling characteristics compared to some other types
of pulled equipment. Before using the ProPass, take
the time to become familiar with it.
•Observe all safety laws and regulations applicable to
your area.
•Replace any safety decal that becomes damaged or
illegible. The safety decals are listed in the Parts
Catalog; order them from an authorized TYCROP
Distributor.
•Any modification to the ProPass that is not performed
by, or under the guidance of an authorized TYCROP
Distributor could affect the safety, performance, or
durability of the ProPass. If problems result, this may
violate local regulations, or service may not be
covered under the warranty.
•To ensure safe and trouble-free operation, always
purchase genuine TYCROP replacement parts from an
authorized TYCROP Distributor. Using replacement
parts from other sources may void your warranty.
Supervisor’s Responsibilities
•Ensure that all operators have read this Operator’s
Manual, and understand all the safety decals on the
ProPass.
•Prevent accidents by training operators to operate the
ProPass. Continuously supervise its operation.
Do the Following
•Read and understand this Operator’s Manual
completely before operating the ProPass.
•Walk around the ProPass and inspect it. Check all
decals, guards, shields, and other hardware. Also
check the jack stand, hitch clevis, and locking clamps.
•If any parts are broken or missing, repair or replace
them before operating the ProPass.
•Ensure that qualified personnel have made all
recommended maintenance and adjustments to the
ProPass before you operate it. Notify your supervisor
about any adjustments made to the ProPass.
•Wear approved hearing and eye protection when
operating the ProPass.
Never Do the Following
•Do not allow untrained people or persons under 16
years of age to operate the ProPass.
•Do not operate the ProPass if you have any doubts
about any aspect of its operation.
•Do not carry passengers on the ProPass.
•Do not operate the ProPass while under the influence
of drugs or alcohol.
•Do not leave the ProPass unattended while it is
running.
•Do not operate the ProPass when other people (or
animals) are in the work area.
•Do not get water on the EH control pendant.
•Do not leave the control pendant on the EH Base
Model when not in use.
Hydraulic Safety
Tow Vehicle Requirements
CAUTION:Do not operate the ProPass
above or below the required hydraulic
pressure. This can damage the ProPass, or
cause it to operate incorrectly.

TYCROP Manufacturing Ltd. ProPass 180 Top Dresser Operator’s Manual
Safety Instructions Page 9
The tow vehicle must meet the following hydraulic
pressure requirements.
Hydraulic Pressure
Minimum 22.7 L/min (6 U.S. gpm)
138 bar (2,000 psi)
Maximum 37.9 L/min (10 U.S. gpm)
193 bar (2,800 psi)
Hoses and Lines
Hydraulic hoses and lines can fail because of physical
damage, kinks, age, and exposure. Check the hoses and
lines regularly and replace them if necessary.
Fluid connections can loosen because of physical damage
and vibration. Check and tighten the connections regularly.
Fluid that escapes under high pressure can cause serious
injury. Disconnect the hydraulic or other lines to relieve
the pressure. Tighten the connections before applying
pressure.
WARNING:Protect your hands and body
from high-pressure fluids. Search for
hydraulic leaks with a piece of cardboard.
If an accident occurs, see a doctor immediately. Any fluid
that penetrates the skin must be removed by a doctor
within a few hours.
Engine Safety
Gasoline is highly flammable—handle it carefully. Use an
approved non-metal, portable fuel container. Static
discharge may ignite gasoline vapors in an ungrounded
fuel container.
Do not remove the fuel cap when the engine is hot or
running.
Do not smoke while handling gasoline.
Do not overfill the fuel tank. Fill to 25 mm (1 in) below
the top of the tank.
Stop the engine before doing maintenance work.
CAUTION:Do not touch the engine,
exhaust, or hydraulic reservoir while the
engine is running or soon after. Hot
surfaces may cause burns.
Tow Vehicle Safety
WARNING:Always use a suitable tow
vehicle to move the ProPass, even for
short distances. An unsuitable tow vehicle
can damage the ProPass, or cause injury
or death.
A suitable tow vehicle must have a minimum towing
capacity of 1,405 kg (3,100 lb) for tow-behind chassis,
1,530 kg (3320 lb) if the ProPass 11HP – Hydraulic Power
Pack is fitted, or 1450 kg (3200 lb) for TYCROP direct
connect chassis.
On TYCROP’s tow-behind chassis the maximum carrying
load for the ProPass is 907 kg (2,000 lb), with a resulting
tongue weight of 113 kg (250 lb). The tare weight (no
load) is 499 kg (1,100 lb), with a resulting tongue weight
of 23 kg (50 lb).
The resulting tongue weight of the ProPass fitted with the
11HP – Hydraulic Power Pack when operating with a full
load is 145 kg (320 lb). The resulting no load tongue
weight is 48 kg (105 lb). The tare weight (no load) is
599 kg (1,320 lb).
On TYCROP direct connect chassis the maximum carrying
load for the ProPass is 907 kg (2,000 lb), with a resulting
weight transfer of 272 kg (600lbs) to the tow vehicle. The
tare weight (no load) is 544 kg (1,200 lb), with a resulting
weight transfer of 52 kg (115 lb) to the tow vehicle.
Loading
WARNING:Ensure that the ProPass is
connected to the tow vehicle before
loading.
Do not carry loads that exceed the load limits of the
ProPass, or the tow vehicle or truck-mount vehicle (see
Specifications).

TYCROP Manufacturing Ltd. ProPass 180 Top Dresser Operator’s Manual
Page 10 Safety Instructions
The stability of loads can vary—for example, high loads
will have a higher center of gravity. Reduce the maximum
load limits to ensure better stability, if necessary.
To avoid causing the ProPass to tip over (see safety decal
TY-411 in this manual):
•Carefully monitor the height and weight of the load.
Higher and heavier loads can increase the risk of
tipping.
•Distribute the load evenly, front to back and side to
side.
•Be careful when turning and avoid unsafe
manoeuvres.
IMPORTANT:Do not put large or heavy objects into the
hopper. Material that is larger than the rear gate
opening may damage the belt and rear gate assembly.
Also ensure that the load has a uniform texture. Small
rocks in sand can become projectiles.
WARNING:Do not carry passengers in the
hopper.
Unloading
Do not stand behind the ProPass when unloading or
spreading. The Twin Spinner and the Vortex Brush options
eject particles and dust at a high speed.
Do not unload the ProPass while it is on a slope.
WARNING:Ensure that the ProPass is
connected to the tow vehicle before
unloading. Otherwise, the load may shift
and the ProPass may tip over.
Traveling
The ProPass is designed only for off-road use. The
maximum recommended speed without a load is 24 km/h
(15 mi/h).
Maintain safe control of the ProPass. Do not attempt sharp
turns, abrupt manoeuvres, or other unsafe driving actions.
Slow down before turning, especially on wet, sandy, and
slippery surfaces. Turning clearances are limited if you
have an option mounted on the ProPass.
CAUTION:Be aware of your surroundings
when turning or backing up. Ensure that
the area is clear and keep all bystanders at
a safe distance. Proceed slowly.
Turn off the option when approaching people, vehicles,
vehicle crossings, or pedestrian crossings.
Note: Heavy loads and wet or rough surfaces increase the
time it takes to stop, and reduce the ability to turn quickly
and safely.
Hills
WARNING:Do not drive the ProPass on
slopes over 12 degrees. Use extreme
caution when traveling on hills with
slopes under 12 degrees, especially when
turning.
Always travel straight up and down hills—do not travel
sideways or on a diagonal. Stopping distance increases
when traveling down a hill.
Reduce the weight of the load when traveling on hills.
Avoid piling the load high—a higher center of gravity
increases the risk of the ProPass tipping over on hills.
If you have an option on the ProPass, be aware of the
ground clearance when traveling on hills. When the
ProPass begins to travel up a slope, the ground clearance
decreases.
Parking
Always park the ProPass on a firm, horizontal, and level
surface. Place blocks under two wheels of the ProPass
(front and back).
WARNING:Do not disconnect the
ProPass from the tow vehicle on a slope.
Ensure that the front jack is in the support
position.
To rotate the jack stand from a down support position to a
traveling horizontal position, pull out the jack stand

TYCROP Manufacturing Ltd. ProPass 180 Top Dresser Operator’s Manual
Safety Instructions Page 11
support pin and swivel the jack. Ensure that the jack stand
is attached to the ProPass and in the correct position during
operation. On TYCROP tow-behind chassis the jack stand
is located on the hitch tube; see Figure 10. On TYCROP
direct connect chassis two jack stands are used; see Figure
11, Use the jack storage mounts on the rear of the chassis
during operation.
Figure 10: Jack stand On Tow-Behind
Figure 11: Jack stands On TYCROP
Direct Connect
Safety Attire
Every time you operate the ProPass:
•Wear safety glasses or safety goggles with side
shields.
•Wear hearing protection.
•Wear sturdy footwear that fully covers your feet.
•Avoid loose clothing or jewellery that may get caught
in moving parts.
WARNING:Avoid serious injury by
keeping your hands, body, and clothing
away from moving parts.

TYCROP Manufacturing Ltd. ProPass 180 Top Dresser Operator’s Manual
Page 12 Safety Instructions
Safety Decals
Important safety decals on your ProPass indicate potential
safety hazards. These decals are located near areas of
potential danger. Replace any decal that is damaged or
lost.
TY-414: Consult
Operator’s Manual
TY-395: Lift point
TY-396: No maintenance
while machine is in use
TY-397: Do not operate
with guards removed
TY-401: Two people
required to lift
TY-409: Consult
maintenance section of
Operator’s Manual
C
TY-400: No passengers
C
TY-415: Do not lift
machine when loaded
TY-416: Do not step here
2004 TY-CROP MANUFACTURING LTD. TY-398
TY-398: High-pressure
fluid hazard—avoid high-
pressure hydraulic lines
2004 TY-CROP MANUFACTURING LTD. TY-430
TY-430: Burn Hazard –
Avoid contact with hot
surface
2004 TY-CROP MANUFACTURING LTD. TY-405
TY-405: Shear hazard—
avoid rotating shaft

TYCROP Manufacturing Ltd. ProPass 180 Top Dresser Operator’s Manual
Safety Instructions Page 13
C
2004 TY-CROP MANUFACTURING LTD.TY-406
TY-406: Crush hazard—
avoid rotating conveyor
belt
2004 TY-CROP MANUFACTURING LTD. TY-407
TY-407: Shear hazard—
avoid chain and gears
2004 TY-CROP MANUFACTURING LTD. TY-408
TY-408: Shear hazard—
avoid rotating spinner
disks
C
2004 TY-CROP MANUFACTURING LTD.TY-413
TY-413: Abrasion and
entanglement hazard—
avoid rotating vortex
brush
TY-4022004 TY-CROP MANUFACTURING LTD.
TY-402: Projectile hazard—stay a safe distance from
the machine
0001-69632007 TYCROP MANUFACTURING LTD.
C
2,000 lbs(907 kg)
3,200lbs(1,451 kg)
600 lbs
(272 kg) 1,200 lbs(544 kg)
115 lbs
(52 kg)
0001-6963: Machine Weights for TYCROP Direct
Connect. Consult Operator’s Manual
(Left) Maximum carrying load is 907 kg (2,000 lb), with a
resulting maximum weight transfer of 272 kg (600 lb);
GVWR is 1,451 kg (3,200 lb)
(Right) Tare weight (no load) is 544 kg (1,200 lb), with a
resulting tongue weight of 52 kg (115 lb)
TY-3992004 TY-CROP MANUFACTURING LTD.
C
2,000 lbs(907 kg)
3,100lbs(1,406 kg)
250 lbs
(113 kg) 1,100 lbs(499 kg)
50 lbs
(23 kg)
TY-399: Machine Weights for Tow-Behind
Consult Operator’s Manual
(Left) Maximum carrying load is 907 kg (2,000 lb), with
a resulting maximum tongue weight of 113 kg (250 lb);
GVWR is 1,406 kg (3,100 lb)
(Right) Tare weight (no load) is 499 kg (1,100 lb), with
a resulting tongue weight of 23 kg (50 lb)

TYCROP Manufacturing Ltd. ProPass 180 Top Dresser Operator’s Manual
Page 14 Safety Instructions
TY-4452005 TY-CROP MANUFACTURING LTD. C
2,000lbs(907kg)
3320lbs(1530kg)
320 lbs
(145 kg) 1,320lbs(599kg)
105 lbs
(48 kg)
TY-445: Machine Weights with 11HP Hydraulic Power
Pack. Consult Operator’s Manual. (Left) Maximum
carrying load is 907 kg (2,000 lb), with a resulting
maximum tongue weight of 145 kg (320 lb);
GVWR is 1,530 kg (3,320 lb)
(Right) Tare weight (no load) is 599 kg (1,320 lb), with
a resulting tongue weight of 48 kg (105 lb)
C
2004 TY-CROP MANUFACTURING LTD. TY-410
25
TY-410: Grease every 25 hours—
consult Operator’s Manual
>12 >12
< 24 KPH
< 15 MPH
TY-4112004 TY-CROP MANUFACTURING LTD. C
TY-411: (Clockwise) Tip over hazards—do not drive
the ProPass on slopes over 12 degrees
Slow down and turn gradually
Do not exceed 24 km/h (15 mi/h)
Drive slowly over rough surfaces or when carrying a
full or heavy load
TY-4292004 TY-CROP MANUFACTURING LTD. C
ISO VG-68
32.9 L (8.7 US GAL.)
Ty-429: Hydraulic Fluid Capacity – 32.9L (8.7 U.S. gal)
Use ISO VG-68 hydraulic fluid
2004 TY-CROP MANUFACTURING LTD. C
STOPSTOP
TY-431
TY-431: Warning – Stop the engine and remove
ignition key before leaving ProPass.
Fire hazard – Stop the engine before refuelling
TY-4352005 TY-CROP MANUFACTURING LTD. C
TY-435: Do not travel with cross conveyor extended
Always center cross conveyor when traveling