U-Line H-4564 User manual

1 OF 62 0721 IH-4564
AVOID PLACING THE SCALE IN LOCATIONS THAT MAY AFFECT ACCURACY:
1. Temperature extremes – Do not place in direct sunlight or near air conditioning vents.
2. Keep scale dry – Do not place in high humidity, damp or wet locations.
3. Keep away from air movers like fans or open doors and windows.
4. Keep scale clean.
5. Do not stack items on the scale when not in use.
WARNING! Scale is not waterproof. Avoid direct contact with water, high
humidity and condensation. Do not spray or immerse scale in water. Data
may become unstable or scale may malfunction. Turn power off and allow
scale to dry before reuse.
GENERAL INFORMATION
H-4564
PALLET TRUCK SCALE
WITH PRINTER
1-800-295-5510
uline.com
Para Español, vea páginas 21-41.
Pour le français, consulter les pages 42-62.

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TABLE OF CONTENTS
SPECIFICATIONS 3
LCD DISPLAY 4
DISPLAY CHARACTERS 5
CONTROLS 6
ASSEMBLY 7-8
SAFETY 9
OPERATION 10-13
BATTERY 14
MAINTENANCE/CALIBRATION 15
PARTS DIAGRAMS 16-19
ERROR CODES 20

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H-4564 PALLET TRUCK SCALE
Max. Lifting Weight 5,000 lbs.
Min. Fork Height 3⁄"
Max. Fork Height 7½"
Fork Length 48"
Fork Overall Width 27"
Individual Fork Width 7"
Capacity 5,000 lbs.
Division 1 lb.
External Resolution 1/5,000
Internal Resolution 1/600,000
Stabilization Time 1 Second (Typical)
Operating Temperature 0~40°C / 32~104°F
Power Supply External AC adapter, 12V 500mA, built-in rechargeable
battery (lead acid, 6V/10Ah)
Display 5½ digits LCD digital display with 2 in high digits
(white color LED backlight)
Load Cells 4 Load Cells
SPECIFICATIONS

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LCD DISPLAY
Low Battery Symbol
Net Weight Mode Weighing Units

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DISPLAY CHARACTERS
CHARACTER DISPLAY
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
G
H
CHARACTER DISPLAY
I
J
K
L
M
N
O
P
Q
R
S
T
U
V
W
X
Y
Z

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CONTROLS
ON/OFF Key:
Turn the power on or off.
Zero Key (ZERO):
Zeros display for next weight.
'ENTER' key to set parameters and
other functions.
Tare Key (TARE):
Deducts the container weight from
pieces weight.
Change number key '^' to set
parameters and other functions.
Pretare Key (PT):
Allows user to manually key in TARE
value.
Spaces right '>' to change different
numbers on the display. Also
used to set parameters or other
functions.
Accumulate Key (M+):
Adds the value to the
accumulation memory. Zero
display and press this key to show
current total value.
Print Key (Print) Prints weight data
on piece of paper.
Spaces left '<' to change different
numbers on the display. Also
used to set parameters or other
functions.
Gross weight/Net weight (G/N):
Toggle between Gross weight and
net weight. Display shift is only
available after using tare/pretare
functions.
Acts as a clear key (C) to reset
parameters or other functions.
Unit Key (U):
Selects weighing units:
pounds or kilograms.
Acts as an escape key (ESC)
to return the scale to normal
operating mode.
primary function secondary function
M+
Print

7 OF 62 0721 IH-4564
I. CAREFULLY UNPACK ALL ITEMS
1. Remove control panel from packing
foam. (See Figure 1)
II. ATTACH CONTROL PANEL
1. Feed excess cable into the control
panel head. Align three holes in control
panel with three holes on pallet truck
base. (See Figure 2)
2. Remove the two screws (one on each
side) to release the front panel. Carefully
open the front panel. (See Figure 3)
3. Align mounting holes on pallet truck
with mounting holes on control panel.
(See Figure 4)
4. Insert and tighten 3 hex screws (H109)
with spring washers (H110) through
base of control panel with hex wrench
provided. (See Figure 5)
5. Close front panel and secure with
2 screws. (See Figure 6)
ASSEMBLY INSTRUCTIONS
M+
Print
M+
Print
Hex Screw
(H109)
Washer
(H110)
M+
Print
Figure 1
Figure 2
Figure 3
Figure 4
Figure 5
Figure 6

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III. HANDLE INSTALLATION
1. Remove handle from protective
wrapping.
2. Loosen set screw (140) on crank link
(139H). (See Figure 7)
3. Remove 3 hex screws (H109) and 3
spring washers (H110) from bottom of
handle.
4. Feed Wire, Chain and Pin (H107) on
bottom of handle through center of
base (103) and axle (109). (See Figure 8)
5. Attach handle to base (103) using 3
hex screws (H109) and 3 spring washers
(H110) and tighten with Hex Wrench
provided. (See Figure 9)
6. While raising crank link (139H), slide pin
of rod and chain (H107) into crank link
groove. (See Figure 10)
REFERENCE PARTS DIAGRAMS
PAGES 16-19
Set Screw
(140)
(139H)
Axle
(109)
H107
103
Hex Screw
(H109)
Spring
Washer
(H110)
(103)
Crank Link
(139H)
H107
ASSEMBLY INSTRUCTIONS CONTINUED
Figure 7
Figure 8
Figure 9
Figure 10

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SAFETY
1. Do not operate the pallet truck unless
you are familiar with it and have been
trained or authorized to do so.
2. Do not operate the truck unless you
have checked its condition. Pay special
attention to wheels, handle assembly,
forks and controller lever.
3. Do not use the truck on sloping ground.
4. Never place any part of your body in the
lifting mechanism or under the forks or
load. Do not carry passengers.
5. It is recommended that operator wears
gloves and protective shoes while
operating the truck.
6. Do not handle unstable or loosely
stacked loads.
7. Do not overload the truck.
8. The capacity of the truck assumes an
evenly distributed load with the center
of the load being at the halfway point of
the length of the forks.
9. Make sure that length of the forks
matches the length of the pallet.
10. Lower the forks to lowest height when the
truck is not being used.
SAFETY NOTE
For safe operation of the truck, please read
all warnings and instructions in this guide
and on the truck before use.

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BASIC OPERATIONS
ENSURE FORKS RAISE/LOWER
PROPERLY
Control Lever (H106) is located on pallet
truck handle (H101) and can be set to 3
positions: LOWER, NEUTRAL and ASCENT.
1. Tighten set screw (140) on crank link
(139H) until LOWER position on Control
Lever functions properly. (See Handle
Installation Step 2).
2. If forks elevate while pumping with
Control Lever in NEUTRAL position, turn
set screw clockwise until pumping the
handle no longer elevates forks and
NEUTRAL position functions properly.
3. If forks descend while pumping with
Control Lever in NEUTRAL position, turn
set screw counter-clockwise until forks
no longer descend.
4. If forks do not descend when Control
Lever is in LOWER position, turn set
screw clockwise until forks lower while in
LOWER position.
5. If forks do not elevate while pumping
with Control Lever in ASCENT position,
turn set screw counter clockwise until
the forks elevate while pumping in the
ASCENT position. Be sure to re-check
NEUTRAL and LOWER positions to ensure
proper functioning.
CHARGING THE BATTERY
1. Connect AC adapter into the plug on the
side of the control panel. Plug cord into
110/120V AC outlet.
2. Charging time is approximately 15 hours.
BATTERY STATUS (L.E.D. INDICATOR)
• Green - Battery is fully charged.
• Red - Battery is charging.
LOWER NEUTRAL ASCENT
LOWER NEUTRAL ASCENT
LOWER NEUTRAL ASCENT

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CONTROL LEVER
The control lever (H106) can be set in three
positions (see below).
ZEROING THE DISPLAY
You can press the ZERO key at any time to zero
the scale. This will usually only be necessary
when the pallet is empty. When the zero point
is obtained the display will show zero.
The scale has an automatic rezeroing function
to account for minor drifting or accumulation
of material on the pallet. However, you may
need to press the ZERO key to rezero the
scale if small amounts of weight are shown
when the pallet is empty.
TARING
Zero the scale by pressing the ZERO key if
necessary. The zero indicator will be on.
Place a container on the pallet, display
shows weight.
Press the TARE key to tare the scale. The weight
that was displayed is stored as the tare value
and that value is subtracted from the display.
Zero shows on display. The "GROSS" indicator
will be off and "NET" indicator on. As product
is added, only the weight of the product will
be shown. The scale could be tared a second
time if another type of product was to be
added to the first one. Again only the weight
that is added after taring will be displayed.
When the container is removed a negative value
will be shown. If the scale was tared just before
removing the container this value is the gross
weight of the container plus all product that was
removed. The zero indicator will be on because
the pallet is back to the same condition it was
when the ZERO key was last pressed. Press TARE
key again to escape "NET" mode.
WEIGHING
Put the control lever in the LOWER position
and lower the truck to lowest position.
Press the ON/OFF key to turn the scale on. After
the indicator counts down, the display will
zero. Place the forks under the pallet. While
balancing load as evenly as possible, put
lever in "Ascent" position and pump handle
to raise load. Once stable indicator shows,
the accurate weight of the load is displayed.
(Total weight of pallet and the goods)
NET/GROSS FUNCTION
This function is only available after TARE
function has been used. Pressing the N/G
button will toggle between total weight
(gross) on skid and weight after TARE function
was used (NET).
SELECTING WEIGHING UNITS
Press U key to select desired weighing units
(LBS or KG).
ACCUMULATION
NOTE: Before using Accumulation
function, remove all weight from
forks and zero the scale.
1. Weigh item on scale. Once "stable"
indicator shows, press M+ key to store
weight in memory.
2. The display will show "AC 01" and then
the total in memory for 2 seconds before
returning to normal.
3. The M+ indicator is on. Remove the
weight, allow the scale to return to zero,
and put a second weight on the scale.
4. Press M+ key, the display shows "AC 02"
and then the new total.
5. Continue until all weights have been
added. The scale can accumulate up to
99 items.
NOTE: Changing weighing units
during Accumulation Function will
clear memory.
LOWER:
Push lever up to lower
the forks
NEUTRAL:
to move the load
ASCENT:
Push lever down and
pump handle to raise
the forks.
OPERATION
LOWER NEUTRAL ASCENT
LOWER NEUTRAL ASCENT
LOWER NEUTRAL ASCENT

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MEMORY RECALL
To view the totals in memory, press the M+
key while display reads zero, and display will
show "AC n" ('n' is current accumulation
times) and then the total in memory for 2
seconds. The scale then returns to normal.
TO CLEAR MEMORY
To clear the accumulated data in memory,
press the M+ key and the G/N key when
total weight value is displayed.
PRETARE
1. To set press and hold PT key for 3
seconds to display current tare value.
2. To manually key in a tare value, use TARE
key to select value and M+/ PT keys to
toggle between active digits.
3. After Pretare value has been entered,
press ZERO key.
4. Display now shows "Pts 0". Press TARE
key to select desired pretare item.
(0-9 preset items are available)
5. Once pretare item is selected, press ZERO
key to store pretare value in memory.
NOTE: Pretare value is displayed while
NET indicator is shown on display.
SELECT PRETARE
1. Press G/N key to ensure scale is in net
mode.
2. Press PT key. "Ptl 0" is shown on display.
Press TARE key to select desired stored
item (0-9). Press ZERO key to display
pretare value.
CLEAR PRETAREVALUE
1. Press PT. Display will show "Ptl 0".
2. Use M+/ PT buttons to select desired
pretare item (0-9).
3. Press ZERO key to display pretare weight.
4. Press and hold PT for 3 seconds and
follow steps in section I to set pretare
value to zero.
THERMAL PRINTER
NOTE: Thermal printer is located at
the bottom of the control panel.
Reorder item No. S-16160.
1. Open the paper roll cover by pulling
down the cover. (See FIgure 11)
2. Insert paper roll. Feed the paper roll end
through the cover. (See Figure 12)
3. Close the cover tightly.
4. Press the M+/Print key to print.
PRINT OUT FORMATS
PARAMETERS
The scale has parameters that can be set by
the user.
1. To set parameters, press the ZERO key and
TARE key at the same time.
OPERATION CONTINUED
Fig ure 11
Paper
Roll
Cover
Figure 12 Paper
Format 1 Format 4
Format 2 Format 5
Format 3

13 OF 62 0721 IH-4564
2. The display will show the first function, "F1
unit".
3. Pressing the TARE key will cycle through the
other functions.
4. Pressing ZERO key will allow you to set the
function.
5. It may be necessary to either use TARE key
set a value or using the M+ and PT key to
move the active digit and then using the
TARE key to increment a digit, followed by
the ZERO key to enter the value.
6. Use the "U" key to leave a parameter
unchanged.
7. For example when the display shows "F1
unit" press the ZERO key to begin.
The display will show "ON lb". Press the TARE
key to set the weighing unit to ON/OFF status.
8. Press ZERO key to enter value, and the
scale will show the next weighing unit.
Use TARE key to set and ZERO key to
enter. When finished press U key to exit.
FUNCTION SUB-FUNCTION DESCRIPTION DEFAULT VALUE
F1 u nt Sets the displayed weight unit. Select kg/lb. kg/lb
F2 dat Scale will show y-n-d or d-n-y at first, this is date format (year-
month-date or date-month-year). Then you need set year,
month and date.
2000/01/01
00:00
yy Set year: The display will show current year or 2000.
Enter new year.
mmdd Set date: The display will show current date or 01.01,
enter new date, format mm.dd (month/date).
hhmm Set time: The display will show current time or 00.00.
Enter new time, format hh.mm (hour/minute).
F3 off CLOCK Set clock off or on.
Off: Don't use clock function.
On: Clock display after scale is on standby for
5 minutes.
CLK off
Bk Set the backlight.
On: Always on.
Auto: Press a key and weight is more than 20d,
backlight comes on automatically.
Off: Always off.
Auto
Off Set auto power off.
0: Don't use auto power off function.
3: Auto power off after standby 3 minutes.
5: Auto power off after standby 5 minutes.
15: Auto power off after standby 15 minutes.
30: Auto power off after standby 30 minutes.
of 0
F4 prt 0Continues mode
1
Print formats
2
3
4
5
FUNCTION SETTING TABLE
OPERATION CONTINUED

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BATTERY OPERATION
BATTERY LIFE
The weighing indicator is battery operated.
The battery life is approximately 60 hours.
LOW BATTERY INDICATOR
When the battery needs charging the battery
symbol on the display turns on. The battery
should be charged. The scale will operate for
about 30 minutes then automatically switch
off to protect the battery.
CHARGING THE BATTERY
Plug in the AC adapter. Scale does not
need to be turned on. Battery should be
charged for 15 hours for full capacity.
BATTERY CHARGING STATUS
On the left side of display window, an LED
indicates battery charging status. When the
scale is plugged in the internal battery will
charge. Colors in the LED window indicate
battery status:
• Green – Battery is fully charged.
• Red – Battery needs recharging.
Over time, the battery may fail to hold a full
charge and eventually will need replacing.
WARNING! Never use any damaged
charger or battery. Do not short
circuit the battery across the +
and - terminals. Do not dispose of
batteries in a fire or in household
waste. Check local regulations for
proper disposal.
BATTERY PERFORMANCE
Always use original batteries and AC
adapter. Scale is not intended for use
with non-original batteries and/or battery
chargers.
• AC adapter rating is 12V.
• New batteries or batteries stored for
long periods of time may require longer
charging times.
• Keep battery at or near room
temperature when charging.
• Do not expose batteries to temperatures
below 14ºF (-10ºC) or above 113ºF
(45ºC).
• Fully charge battery before first use.
• Batteries should be charged once every
3 months at minimum.
• As the battery is used it may fail to hold
a full charge. If the battery life becomes
unacceptable, contact Uline Customer
Service at 1-800-295-5510.

15 OF 62 0721 IH-4564
ENTER TECHNICAL PARAMETER MODE
NOTE: Must use 10% of capacity to
calibrate.
1. Press ZERO and TARE keys at the same
time. The display shows "F1 UNIT".
2. Press TARE key until display shows "PROG"
and press ZERO key to show "PN" on the
display.
3. Press in order M+, U and TARE keys
to enter technical parameter setting
mode.
4. Press TARE key to select parameter, press
Zero key to enter value and U key to exit.
5. It may be necessary to use TARE key to
set a value or use M+ and PT keys to
move the active digit.
CALIBRATION
1. Enter Technical Parameter Setting
mode(see steps 1-3 above) until display
shows "P1 rEF".
2. Press the TARE key until display shows
"P2 CAL". Press ZERO key to enter and
press TARE key until display shows "CAL".
3. Press ZERO key twice and display shows
"UNLD". Remove all weight from the forks.
After STABLE indicator is visible, press the
ZERO key.
4. The display shows the calibration weight
value. Use the M+, PT and TARE keys to
set the weight value.
NOTE: Use M+/PT keys to move
active digit, use TARE key to change
value. Also you can also press G/N
to make value zero.
5. After weight is keyed, press ZERO key to
enter. Display will show "LOAD".
6. Add calibration weight onto forks. After
STABLE indicator is visible press ZERO key
to enter.
7. Display returns to normal once
calibration is successful. If an error
message is shown, try the calibration
steps again; a disturbance may have
prevented a successful calibration. If the
problem persists, please contact Uline
Customer Service.
DAILY CHECK AND MAINTENANCE
A daily check of the pallet truck can help
prevent accidents. Give special attention to
the wheels (127), the axles (109), the handle
(H101), the forks and control lever (H106). The
forks should be unloaded and lowered in the
lowest position when the job is completed.
LUBRICATION
Use motor oil or grease to lubricate all
moveable parts.
GENERAL MAINTENANCE
1. Please check the oil level every six
months. The volume of oil is about
10.1 fl. oz.
2. Use the hydraulic type oil according to
temperature scale below.
Temperature Oil
-5°C ~ +45°C L-HM68 Hydraulic
oil (equivalent to ISO VG68)
-15°C ~ -5°C L-HM46 Hydraulic
oil (equivalent to ISO VG46)
EXPEL AIR FROM THE PUMP UNIT
Air may get into the hydraulics due to
transportation or pump disturbances. It can
prevent forks from elevating while pumping
in ASCENT position. To expel air: Put the
control lever (H106) to the LOWER position,
then move the handle (H101) up and down
several times.
MAINTENANCE
CALIBRATION

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H110 H109 H107
H106
H101
103
109
139H
140
122H
DIAG 1 DIAG 2
139H
141
140
DIAG 3
LOWER position
NEUTRAL position
ASCENT position
PARTS DIAGRAM
PART NO. PART NAME QTY.
H107 Wire, Chain and Pin 1
H109 Hex Screw 6
H110 Spring Washer 6
122H Pump Housing 6
139H Crank Link 1
103 Base 1
109 Axle 1
140 Set Screw 1
141 Nut 1
H101 Handle 1
H106 Control Lever 1

17 OF 62 0721 IH-4564
PARTS DIAGRAM CONTINUED
H101
H102
H103
H104
H111
H105
H112
H106
H107
H108
G
H109
H110
PART NO. PART NAME QTY.
H101 Handle 1
H102 Spring Pin 1
H103 Spring Leaf 1
H104 Spring Pin 2
H105 Spring Pin 1
H106 Control Lever 1
H107 Wire, Chain and Pin 1
H108 Rubber Cushion 1
H109 Hex Screw 6
H110 Spring Washer 6
H111 Nylon Roller 1
H112 Spring Pin 1

18 OF 62 0721 IH-4564
PARTS DIAGRAM CONTINUED
126126125
152 153 154 155
127 128 171
L
133
167
132
131
130
166
117
118
129
B
110
111
112 113
114 115
116166
166 118
119
117
M
144
D
142
143
145
146
147
168
169
148
149
150
151
N
109
108 107 106 105 104 103 102
101
E
124
123
121
122H
121
120
F
156
170
157-1
157
158H
159H
160H
161H
162H
163H
164H
165H
W
AH
CH
138
136
135
134
141
140
139H

19 OF 62 0721 IH-4564
PARTS LIST
PART NO. PART NAME QTY.
101 Steel Ball 1
102 Rod 1
103 Base 1
104 Steel Roller 1
105 Bushing 1
106 Pin 1
107 Shaft 2
108 Retaining Ring 1
109 Axle 1
110 Screw 1
111 Washer 1
112 Spring 1
113 Pressure Rod 1
114 Steel Ball 1
115 Pressure Valve Body 1
116 Split Ring 1
117 O-Ring 2
118 Washer 2
119 Steel Needle 1
120 Bushing 2
121 Pin 1
122H Pump Body 1
123 Dust Cover 1
124 Bearing 1
125 Steering Wheel Axle 1
126 Bearing 4
127 Steering Wheel 2
128 Retaining Ring 2
129 Steel Ball 1
130 Discharge Valve Body 1
131 Spring 1
132 O-Ring 1
133 Discharge Valve Shaft 1
134 Valve Taper Core 1
135 Spring 1
136 Pressure Regulating O-Ring 1
PART NO. PART NAME QTY.
138 Screw 1
139H Crank Link 1
140 Set Screw 1
141 Nut 1
142 Parallel Pin 1
143 Retaining Cover 1
144 Spring Cover 1
145 Spring 1
146 Pump Rod 1
147 Dust Proof Ring 1
148 Pump Cylinder 1
149 Seal Ring 1
150 Nylon Bushing 1
151 Red Copper Washer 1
152 Retaining Ring 1
153 Rhombus Plate 1
154 Pin 1
155 Dowel Pin 2
156 Dust Proof Ring 2
157 O-Ring 1
157-1 O-Ring 1
158H O-Ring 1
159H Cylinder 1
160H Seal Ring 1
161H O-Ring 1
162H Filler Plug 1
163H Reservoir Cover 1
164H Screw 1
165H Reservoir 2
166 Retainer 1
167 Retainer 3
168 Retainer 1
169 O-Ring 1
170 Dust Cover 1
171 Bearing Cover 2

20 OF 62 0721 IH-4564
ERROR CODES
ERROR CODES DESCRIPTION RESOLUTION
----- Overload Remove weight from the scale.
If the problem persists contact Uline Customer
Service.
Err 1 Date Setting Error Enter date using correct format.
Format: yy:mm:dd
Err 2 Time Setting Error Enter time using correct format.
Format: hh:mm:ss
Err 4 Zero Setting Error The scale was outside the normal zero setting
range either when it was turned on or when the
ZERO key was pressed.
Remove weight from the scale and try again.
Use the TARE key to set the display to zero value.
If the problem persists contact Uline Customer
Service.
Err 6 A/D out of range The values from the A/D converter are outside
the normal range. Remove weight from the
scale if overloaded, make sure fork cover plate
is attached.
Indicates the load cell or the electronics may
be faulty.
If the problem persists contact Uline Customer
Service.
1
-800-295-551
0
uline.com