POWERASSISTEDSTEERINGSYSTEM -page3 of143
Installation,MaintenanceandOwner'sManual
ULTRAFLEX
ENGLISH
SECTION1-PRODUCTDESCRIPTION
1.1 PRODUCTDESCRIPTIONANDFEATURES........................................................................................................8
1.2 WARNINGSFOR THECORRECTUSEOFTHEPRODUCT...............................................................................9
1.3 SYSTEMCONFIGURATIONS...............................................................................................................................9
1.4 SYSTEMCOMPONENTS......................................................................................................................................9
1.5 HELMTECHNICALFEATURES...........................................................................................................................10
1.6 POWERUNITTECHNICALFEATURES...............................................................................................................12
1.7 USERINTERFACE TECHNICALFEATURES......................................................................................................14
TABLEOFCONTENTS
SECTION2-TRANSPORT
2.1 GENERALWARNINGS.........................................................................................................................................15
2.2 PACKAGINGCONTENTS......................................................................................................................................15
2.2.1SINGLE STATIONPACKAGINGCONTENTS......................................................................................................15
2.2.2DUALSTATIONPACKAGINGCONTENTS.........................................................................................................16
SECTION3-INSTALLATION
3.1 SAFETY RULESDURINGINSTALLATION.........................................................................................................17
3.2 NECESSARYTOOLS.............................................................................................................................................22
3,3 INSTALLATIONOFTHEFRONTMOUNTHELM...............................................................................................22
3,4 INSTALLATIONOFTHETILTMOUNTHELM...................................................................................................26
3.5 INSTALLATIONOFTHEPOWERUNIT..............................................................................................................27
3.6 INSTALLATIONOFTHEUSERINTERFACE......................................................................................................31
3.7 ELECTRICALCONNECTIONS...............................................................................................................................32
3.7.1POWERCABLE......................................................................................................................................................32
3.7.2KEYCABLE............................................................................................................................................................36
3.7.3USER INTERFACE CABLE....................................................................................................................................36
3.8 SYSTEMFILLINGANDBLEEDING.....................................................................................................................38
3.8.1SYSTEMFILLING..................................................................................................................................................38
3.8.2SINGLE CYLINDERSYSTEMBLEEDING............................................................................................................39
3.8.3SINGLE STEERINGSTATION/DUALCYLINDER...............................................................................................40
3.8.4DUALSTEERINGSTATION/SINGLE CYLINDER...............................................................................................40
3.8.5DUALSTEERINGSTATION/DUALCYLINDER...................................................................................................41
3.9 GENERALRECOMMENDATION...........................................................................................................................41
DOCUMENTREVISIONS..................................................................................................................................................5
MANUALUSEANDSYMBOLSUSED...........................................................................................................................6
INFORMATIVE LETTER...................................................................................................................................................7
WARRANTY......................................................................................................................................................................7
SECTION4-SYSTEMUSE
4.1 START....................................................................................................................................................................42
4.1.1(PRESET)MANUALSTART.................................................................................................................................42
4.1.2STARTCUSTOMIZATION.....................................................................................................................................43
4.1.2.1AUTOMATICSTART ENABLING/DISABLING....................................................................................................43
4.1.2.2MODECHANGEAT FIRSTSTART......................................................................................................................43
4.2 SYSTEMUSE.........................................................................................................................................................44
4.3 ERRORSANDSIGNALS.......................................................................................................................................44