Ultraflex T67 Manual

T67
STEERINGSYSTEM
Installationandmaintenancemanual
PARTNER
R
ITALIANO
(Dr./Dis./Des. n°12884/b19/02/2015)
FRANÇAIS ENGLISH

DearCustomer,
We wouldliketo thankyoufor choosingan ULTRAFLEX product.
ULTRAFLEX hasbeenaleader insteeringsystemsforpleasureandprofessionalboatsfor manyyears.
ULTRAFLEX productionissinceeversynonimousof reliabilityandsafety.
All ULTRAFLEX productsare designedandmanufacturedtoensurethebestperformance.
To ensure yoursafety andto maintainahighquality level, ULTRAFLEX productsare guaranteedonlyif
theyareusedwithoriginalspareparts.
ULTRAFLEX and UFLEX QualityManagementSystemsare certifiedCISQ-IQNet bytheItalianShipping
Registry(RINA),inconformitywiththeUNIENISO9001:2008 rule. ULTRAFLEX certificationNo.6669/02/S
(former420/96). UFLEX certificationNo.8875/03/S.
Thequality managementsysteminvolvesall thecompanyresourcesandprocessesstartingfromthe
design,inorderto:
- ensure productqualitytothecustomer;
-maintainandimprove thequality standardsconstantly;
-pursueacontinuous process improvementto meet themarket needsandto increasethecustomer
satisfaction
ULTRAFLEX EnvironmentalManagementSystemiscertifiedCISQ-IQNet bytheItalianShippingRegistry
(RINA),inconformitywiththeUNIENISO14001rule. ULTRAFLEX certificationNo.EMS-1282/S.
Productsforpleasure boatsare constantlytestedtochecktheirconformitywiththe2013/53/EU.
ULTRAFLEX S.p.A.
ULTRAFLEX
16015Casella(Genova)Italia -ViaCrose,2
"ULTRAFLEX hasover 80 yearsof experience inthemarineindustry andisaworldleader intheproduction
ofmechanical,hydraulicandelectronicsteeringsystems,controlboxesandsteeringwheelsforany
kindof pleasure,fishingor commercialboats.
Thekey factorswhichexplaintheincreasingsuccess of ourproductsall over theworldare thereliability
of ourproductsandthebefore andafter saleservice,thequality of thecompanyorganizationandof the
humanresourcesandthecontinuousspendinginresearchanddevelopment".
ENGLISH

T67 STEERINGSYSTEM -page 3 of 43
Installationandmaintenancemanual
ULTRAFLEX
ENGLISH
SECTION1-PRODUCTDESCRIPTION
1.1 DESCRIPTION OFTHEPRODUCT AND WARNINGSFOR THECORRECT USE................................................6
1.2 DIMENSIONS..................................................................................................................................6
TABLEOFCONTENTS
SECTION2-TRANSPORT
2.1 GENERALWARNINGS.............................................................................................................................8
2.2 PACKAGINGCONTENTS...........................................................................................................................8
SECTION5-MAINTENANCE
5.1 ROUTINEMAINTENANCE.................................................................................................................14
5.2 EXTRAORDINARYMAINTENANCE.....................................................................................................14
SECTION3-INSTALLATION
3.1 NECESSARYTOOLS.................................................................................................................................9
3.2 HELMPOSITIONING..................................................................................................................9
3,3 CONNECTIONOFTHESINGLE CABLE TO THEHELM...............................................................................11
SECTION4-SAFETYWARNINGS
4.1 SAFETYRULESDURINGINSTALLATIONANDUSE............................................................13
4.2 CLOTHING.....................................................................................................................................13
SECTION6-DISMANTLING
6.1 DISMANTLING..........................................................................................................................14
!
MANUALUSEANDSYMBOLSUSED................................................................................................................4
INTRODUCTION......................................................................................................................................5
WARRANTY................................................................................................................................5

Installationandmaintenancemanual
ULTRAFLEX
page 4 of 43 - T67 STEERINGSYSTEM
ENGLISH
Inthismanualthefollowingsymbolsareusedtoensuretheusersafetyandtoguarantee thecorrect
operationoftheproduct:
MANUALUSE AND SYMBOLSUSED
THEINSTALLATION AND MAINTENANCE MANUAL is thedocumentgivenwiththeproductfromitssaletoits
replacementanddischarge.Themanualisanimportantpartoftheproductitself.
It is necessarytoreadcarefully themanual,beforeANY ACTIVITYinvolvingtheproduct,handlingand
unloadingincluded.
STERN
BOW
STARBOARD PORT
Thesymbolsasideindicateall theoperations
whichmustbecarriedoutby qualifiedorskilled
staff,inordertoavoidhazards.
DANGER ImmediatehazardswhichCAUSEseverepersonalinjuryordeath.
WARNING
CAUTION
Thesymbolasideindicates all theoperationswhichmustbecarriedout
byqualifiedorskilledstaff,inordertoavoidhazards.
Werecommendtrainingthestaffinchargeoftheproductinstallation
andcheckingtheirknowledge.
NOTICE Importantinformationforthecorrectinstallationandformaintenance,that
doesnotcauseanydamage.
Denotes thatahazard existswhichcanresult ininjuryordeathifproper
precautionsarenottaken.
Denotesareminderofsafetypracticesordirectsattentiontounsafe
practices whichcould result inpersonalinjuryordamagetothecraft or
componentsortotheenvironment.

T67 STEERINGSYSTEM -page5 of43
Installationandmaintenancemanual
ULTRAFLEX
ENGLISH
WARRANTY
TECHNICALASSISTANCE SERVICE
INTRODUCTION
UFLEXS.r.l.
Via MiliteIgnoto,8A
16012 Busalla(GE)-Italy
Ph:+39.010.962.0239 (Italy)
Ph:+39.010.962.0244 (Abroad)
Fax: +39.010.962.0333
Email:ut@ultraflexgroup.it
www.ultraflexgroup.it
North-South-CentralAmerica:
UFLEX USA
6442 ParklandDrive
Sarasota, FL34243
Ph:+1.941.351.2628
Fax: +1.941.360.9171
Email:uflex@uflexusa.com
www.uflexusa.com
This installationandmaintenancemanualrepresentsanimportantpartoftheproductandmustbeavailable
tothepeopleinchargeofitsuse andmaintenance.
Theusermustknowthecontentofthis manual.
ULTRAFLEX declines allresponsibilityforpossiblemistakes inthismanualduetoprintingerrors.
Apartfromtheessentialfeaturesofthedescribedproduct, ULTRAFLEX reserves therighttomakethose
modifications, suchas descriptions, detailsandillustrations, thatareconsideredtobesuitableforits
improvement,orfordesignorsales requirements, atanymomentandwithoutbeingobligedtoupdatethis
publication.
ALL RIGHTSARERESERVED. Publishingrights, trademarks, partnumbersandpictures of ULTRAFLEX products
includedinthis manualare ULTRAFLEX property.
Greatcarehas beentakenincollectingandcheckingthedocumentationcontainedinthismanualto
makeitas completeandcomprehensibleas possible. Nothingcontainedinthis manualcanbeinterpreted
as warrantyeitherexpressedorimplied-including,notinarestrictedway,thesuitabilitywarrantyforany
specialpurpose. Nothingcontainedinthis manualcanbeinterpretedas amodificationorconfirmationof
thetermsofanypurchase contract.
Toensurethecorrectproductandcomponentoperation,theproductmustbeinstalledbyqualifiedstaff.
Incaseofpartdamageormalfunction,please contactthequalifiedstafforourTechnicalAssistance
Service.
WARNING
ULTRAFLEX guarantees thatitsproductsarewell designedandfree frommanufacturingandmaterialdefects,
foraperiodoftwoyearsfromthedateofmanufacturing.
Fortheproductswhichareinstalledandusedonworkingorcommercialboatsthewarrantyislimitedto
oneyearfromthedateofmanufacturing.
Ifduringthis periodtheproductproves tobedefectiveduetoimpropermaterialsand/ormanufacture, the
manufacturerwill repairorreplacethedefectivepartsfree ofcharge.
Directorindirectdamageis notcoveredbythis warranty.Inparticularthecompanyisnotresponsibleandthis
warrantywillnotcoverthedamageresultingfromincorrectinstallationoruseoftheproduct(exceptfor
replacementorrepairofdefectivepartsaccordingtotheconditionsandtermsabove).
This warrantydoes notcovertheproductsinstalledonraceboatsorboatsusedincompetitions.
Thedescriptionsandillustrationscontainedinthis manualshouldbeusedas generalreferenceonly.
ForanyfurtherinformationpleasecontactourTechnicalAssistanceService.
ULTRAFLEX steeringsystemcomponentsaremarkedaccordingtotheDirective2013/53/EU.
Weremindyouthatonly markedsteeringsystemsmustbeusedontheboatsmarked .
Table of contents
Other Ultraflex Marine Equipment manuals