Ultrasonic BT H Series User guide

Property of Ultrasonic Power Corporation - © 2022
Publication Number UPC220509-002 1
Benchtop “H” Series
System Manual
Ultrasonic Power Corporation
239 E. Stephenson Street
Freeport, IL 61032, U.S.A.
Phone: [phone] • 1-800-575-0168
Fax: [phone]
Email: [email protected]
Website: www.upcorp.com

Property of Ultrasonic Power Corporation - © 2022
Publication Number UPC220509-002 2
Congratulations,
You have just purchased the best ultrasonic cleaning system available to the
market today. We here at Ultrasonic Power Corporation take pride in our
products and our ability to provide our customers with the best quality service
available.Please take some time to familiarize yourself with this manual and all
aspects of the system configuration prior to start-up. We know that your
Ultrasonic Power Corporation cleaning system will serve you for years to come.
Thank you again for selecting Ultrasonic Power Corporation for your cleaning
needs.
Sincerely,
The Ultrasonic Power Family
Please read the entire manual. This ultrasonic cleaning system requires
special care for proper operation. This manual gives you the knowledge and
skills required to operate the system at its peak performance.

Property of Ultrasonic Power Corporation - © 2022
Publication Number UPC220509-002 3
Table of Contents
Warnings ......................................................................................................................... 4
1. Specifications ............................................................................................................. 8
2. Principles of Operation.............................................................................................. 20
3. Operating Instructions .............................................................................................. 21
4. Inspection and Maintenance .................................................................................... 26
5. Troubleshooting......................................................................................................... 28
6. Component Repair and Replacement ...................................................................... 29
7. Diagrams and Drawings ............................................................................................ 33
8. Warranty.................................................................................................................... 53
9. Return of Equipment Policy....................................................................................... 55
Standard Pricing Schedule............................................................................................ 58
RMA Form..................................................................................................................... 59
Parts List ....................................................................................................................... 60

Property of Ultrasonic Power Corporation - © 2022
Publication Number UPC220509-002 4
Warnings
Warning Symbols
Danger
The DANGER symbol means that failure to follow this safety statement
WILL result in personal injury or death.
Warning
The WARNING symbol means that failure to follow this safety statement
MIGHT result in personal injury or death.
Caution
The WARNING symbol means that failure to follow this safety statement
MIGHT result in personal injury or property damage.
High Voltage
The HIGH VOLTAGE symbol means that failure to follow this safety
statement MIGHT result in personal injury or death.

Property of Ultrasonic Power Corporation - © 2022
Publication Number UPC220509-002 5
SAFETY PRECAUTIONS
The following safety precautions should be observed when operating or servicing this
equipment.
WARNING: Utilize this equipment with accordance to the manual and good safety practices. Failure may
result in poor equipment performance, personnel injury or death, or equipment damage.
WARNING: Use only water or water-detergent mix in tank. Never use flammable solvents (fire or explosion
could result) or carbon tetrachloride (produces toxic fumes).
CAUTION: Never use ultrasonic cleaning console as a sink. Under no circumstances should waste water
be poured into it as the water could overflow the drain and damage delicate components.
CAUTION: Incorrect voltage can damage the generator. Do not operate the equipment unless the correct
voltage is available. Contact the proper authority about necessary changes at the wall receptacle.
CAUTION: Never operate unit without at least 6 inches of water in the tank. Failure to observe this
precaution could damage the heating system.
WARNING: Always disconnect all power to the system prior to performing preventative maintenance within
the compartments. Electrical shock can cause serious injury or death.
WARNING: Do not operate this equipment for other than its intended use. The system is
intended for cleaning components with water and an aqueous, non-flammable detergent.
WARNING: Extremely high voltages, which can cause death on contact, are present in electrical circuits of
the system. Always use the following precautions when working on the equipment.

Property of Ultrasonic Power Corporation - © 2022
Publication Number UPC220509-002 6
SAFETY PRECAUTIONS (Continued)
Do not attempt to override safety interlocks.
Never reach across any system which has not been turned off, the plug pulled, and high voltage capacitors
discharged.
When servicing live electronic equipment, always work with one hand in your pocket or behind your back,
and stand on an insulated pad (e.g., rubber). That way if you get shocked, the current will not pass through
your torso.
Do not carry on conversation or permit yourself to be distracted in any manner while servicing live
equipment.
Never service live equipment unless someone else is in the same room with you.
Never turn off the main power switch in some remote spot and then service equipment without also pulling
plug on line cord.
In the event of shock, artificial respiration should be applied immediately. If possible, by a person trained in
administering such treatment.
WARNING: Always discharge all high-voltage capacitors before attempting any servicing. Do not assume
that the discharge from a capacitor will not produce a lethal shock. The discharge from a high-capacity,
high-voltage capacitor is lethal!

Property of Ultrasonic Power Corporation - © 2022
Publication Number UPC220509-002 7
SAFETY PRECAUTIONS (Continued)
WARNING: The transducers can build up a charge, regardless of power being applied, due to the
mechanical shock or heat of solution in tank. Therefore, to remove shock hazard, disconnect transducer
cable and short the cable to ground before servicing the generator. Use caution when working on the
transducer assembly.
CAUTION: Failure to reconnect wires in their original positions when replacing components in the system
may lead to failure of the system. Carefully note proper arrangement before removing wires from
components to be replaced.
This equipment is intended to be utilized indoors in an ambient temperature of 50°F to 95°F.
The benchtop systems are all protected by splashing water and debris to a rating of IP 23.
This system contains one power cord that is required to be attached to a properly rated three wire fusible
disconnect with a grounding connection capable of handling twice the rated current. The wires are
colored as follows: black - hot / ungrounded, white - return / grounded, green & yellow - protective earth.
The system also contains one drain valve for tank content drainage. The drain can be plumbed into a
facility drain or remain unplumbed for added mobility on draining locations.
Approved hearing protection is recommended for use with this system.
Recommend the use of NRTL approved electrical plug for use with this system. Select the appropriate
plug for the voltage and current rating of the unit as per the respective national standard. When the plug
is installed, make sure the wires are cut so that the protective earth is the last to take the strain. Electrical
plugs should be installed only by a certified electrician.

Property of Ultrasonic Power Corporation - © 2022
Publication Number UPC220509-002 8
1. Specifications
BT 1206H
Overall Length 16”
Overall Width
10”
Overall Height
13”
Tank Length
12”
Tank Width 6”
Tank Depth 8”
Working Depth 6”
Tank Volume 2.5 Gallons
Working Liquid Volume 2 Gallons
Weight (Empty)**
35 lbs
Electrical Supply
Requirements*
110V/120V-1P
50/60 Hz
System Supply Requirements* 4.2 Amps
Generator Supply Requirements* 2.7 Amps
Ultrasonic Power (Average)* 250 Watts
Generator Operating Frequency* 40 kHz
Heater Power* 500 Watts
Estimated Heat Up Time***
0.75 hours
Maximum dB level
85 dB
Maximum Operating Temperature 180°F
(*) Dependent on selected options.
(**) Approximate weight. Subject to change. Not the same as shipping weight.
(***) 70°F-140°F change of temperature with stainless steel lid on machine. Heat up times can be
shortened by turning on the ultrasonics at 100% intensity during heat up time.
Fuse Schedule*
F1
Heater Fuse
250V / 6A / FLM (Fast)
(*) Only trained personnel, not the operator, should replace the fuses.
(**) All fuses have the cartridge style form factor.
(***) Go to section 7 for additional supporting material when replacing fuses.

Property of Ultrasonic Power Corporation - © 2022
Publication Number UPC220509-002 9
BT 2012H
Overall Length 21”
Overall Width 12”
Overall Height 8.75”
Tank Length 20”
Tank Width
12”
Tank Depth
5”
Working Depth 3”
Tank Volume 5.2 Gallons
Working Liquid Volume 3.1 Gallons
Weight (Empty)** 35 lbs
Electrical Supply
Requirements*
110V/120V-1P
50/60 Hz
System Supply Requirements* 4.2 Amps
Generator Supply Requirements*
5.3 Amps
Ultrasonic Power (Average)*
500 Watts
Generator Operating Frequency* 40 kHz
Heater Power* 500 Watts
Estimated Heat Up Time*** 0.75 hours
Maximum dB level 85 dB
Maximum Operating Temperature 180°F
(*) Dependent on selected options.
(**) Approximate weight. Subject to change. Not the same as shipping weight.
(***) 70°F-140°F change of temperature with stainless steel lid on machine. Heat up times can be
shortened by turning on the ultrasonics at 100% intensity during heat up time.
Fuse Schedule*
F1 Heater Fuse 250V / 6A / FLM (Fast)
(*) Only trained personnel, not the operator, should replace the fuses.
(**) All fuses have the cartridge style form factor.
(***) Go to section 7 for additional supporting material when replacing fuses.

Property of Ultrasonic Power Corporation - © 2022
Publication Number UPC220509-002 10
BT 3012H
Overall Length 31”
Overall Width
16.25”
Overall Height
8.5”
Tank Length 30”
Tank Width 12”
Tank Depth 5”
Working Depth 3”
Tank Volume
7.8 Gallons
Working Liquid Volume
4.7 Gallons
Weight (Empty)**
55 lbs
Electrical Supply
Requirements*
110V/120V-1P
50/60 Hz
System Supply Requirements* 4.2 Amps
Generator Supply Requirements* 5.3 Amps
Ultrasonic Power (Average)* 500 Watts
Generator Operating Frequency*
40 kHz
Heater Power*
500 Watts
Estimated Heat Up Time*** 2.5 hours
Maximum dB level 85 dB
Maximum Operating Temperature 180°F
(*) Dependent on selected options.
(**) Approximate weight. Subject to change. Not the same as shipping weight.
(***) 70°F-140°F change of temperature with stainless steel lid on machine. Heat up times can be
shortened by turning on the ultrasonics at 100% intensity during heat up time.
Fuse Schedule*
F1
Heater Fuse
250V / 6A / FLM (Fast)
(*) Only trained personnel, not the operator, should replace the fuses.
(**) All fuses have the cartridge style form factor.
(***) Go to section 7 for additional supporting material when replacing fuses.

Property of Ultrasonic Power Corporation - © 2022
Publication Number UPC220509-002 11
BT 60H
Overall Length 15”
Overall Width
18”
Overall Height
16”
Tank Length 11”
Tank Width 14”
Tank Depth 11”
Working Depth 9”
Tank Volume
7.3 Gallons
Working Liquid Volume
6.7 Gallons
Weight (Empty)**
55 lbs
Electrical Supply
Requirements*
110V/120V-1P
50/60 Hz
System Supply Requirements* 4.2 Amps
Generator Supply Requirements* 5.3 Amps
Ultrasonic Power (Average)* 500 Watts
Generator Operating Frequency*
40 kHz
Heater Power*
500 Watts
Estimated Heat Up Time*** 2.5 hours
Maximum dB level 85 dB
Maximum Operating Temperature 180°F
(*) Dependent on selected options.
(**) Approximate weight. Subject to change. Not the same as shipping weight.
(***) 70°F-140°F change of temperature with stainless steel lid on machine. Heat up times can be
shortened by turning on the ultrasonics at 100% intensity during heat up time.
Fuse Schedule*
F1
Heater Fuse
250V / 6A / FLM (Fast)
(*) Only trained personnel, not the operator, should replace the fuses.
(**) All fuses have the cartridge style form factor.
(***) Go to section 7 for additional supporting material when replacing fuses.

Property of Ultrasonic Power Corporation - © 2022
Publication Number UPC220509-002 12
BT 3606H
Overall Length 40”
Overall Width
10”
Overall Height
12”
Tank Length 36”
Tank Width 6”
Tank Depth 8”
Working Depth 6”
Tank Volume
7.5 Gallons
Working Liquid Volume
5.6 Gallons
Weight (Empty)**
65 lbs
Electrical Supply
Requirements*
110V/120V-1P
50/60 Hz
System Supply Requirements* 4.2 Amps
Generator Supply Requirements* 5.3 Amps
Ultrasonic Power (Average)* 500 Watts
Generator Operating Frequency* 40 kHz
Heater Power* 500 Watts
Estimated Heat Up Time***
2.4 hours
Maximum dB level 85 dB
Maximum Operating Temperature 180°F
(*) Dependent on selected options.
(**) Approximate weight. Subject to change. Not the same as shipping weight.
(***) 70°F-140°F change of temperature with stainless steel lid on machine. Heat up times can be
shortened by turning on the ultrasonics at 100% intensity during heat up time.
Fuse Schedule*
F1 Heater Fuse 250V / 6A / FLM (Fast)
(*) Only trained personnel, not the operator, should replace the fuses.
(**) All fuses have the cartridge style form factor.
(***) Go to section 7 for additional supporting material when replacing fuses.

Property of Ultrasonic Power Corporation - © 2022
Publication Number UPC220509-002 13
BT 4208H
Overall Length 46”
Overall Width 12”
Overall Height
13”
Tank Length
42”
Tank Width 8”
Tank Depth 8”
Working Depth 6”
Tank Volume 11.6 Gallons
Working Liquid Volume 10.1 Gallons
Weight (Empty)*
95 lbs
Electrical Supply
Requirements*
110V/120V-1P
50/60 Hz
System Supply Requirements*
8.3 Amps
Generator Supply Requirements* 8 Amps
Ultrasonic Power (Average)* 750 Watts
Generator Operating Frequency* 40 kHz
Heater Power* 1000 Watts
Estimated Heat Up Time*** 2 hours
Maximum dB level
85 dB
Maximum Operating Temperature
180°F
(*) Dependent on selected options.
(**) Approximate weight. Subject to change. Not the same as shipping weight.
(***) 70°F-140°F change of temperature with stainless steel lid on machine. Heat up times can be
shortened by turning on the ultrasonics at 100% intensity during heat up time.
Fuse Schedule*
F1 Heater Fuse 250V / 10A / FLM (Fast)
(*) Only trained personnel, not the operator, should replace the fuses.
(**) All fuses have the cartridge style form factor.
(***) Go to section 7 for additional supporting material when replacing fuses.

Property of Ultrasonic Power Corporation - © 2022
Publication Number UPC220509-002 14
BT 6006H
Overall Length
64”
Overall Width 10”
Overall Height 13”
Tank Length 60”
Tank Width 6”
Tank Depth
8”
Working Depth
6”
Tank Volume
12.5 Gallons
Working Liquid Volume 10.9 Gallons
Weight (Empty)* 115 lbs
Electrical Supply
Requirements*
110V/120V-1P
50/60 Hz
System Supply Requirements* 8.3 Amps
Generator Supply Requirements* 10.7 Amps
Ultrasonic Power (Average)*
1000 Watts
Generator Operating Frequency*
40 kHz
Heater Power* 1000 Watts
Estimated Heat Up Time*** 2 hours
Maximum dB level 85 dB
Maximum Operating Temperature 180°F
(*) Dependent on selected options.
(**) Approximate weight. Subject to change. Not the same as shipping weight.
(***) 70°F-140°F change of temperature with stainless steel lid on machine. Heat up times can be
shortened by turning on the ultrasonics at 100% intensity during heat up time.
Fuse Schedule*
F1 Heater Fuse 250V / 10A / FLM (Fast)
(*) Only trained personnel, not the operator, should replace the fuses.
(**) All fuses have the cartridge style form factor.
(***) Go to section 7 for additional supporting material when replacing fuses.

Property of Ultrasonic Power Corporation - © 2022
Publication Number UPC220509-002 15
BT 2412H
Overall Length 28”
Overall Width 16”
Overall Height
16”
Tank Length
24”
Tank Width 12”
Tank Depth 11”
Working Depth 9”
Tank Volume 13.7 Gallons
Working Liquid Volume 11.2 Gallons
Weight (Empty)*
85 lbs
Electrical Supply
Requirements*
110V/120V-1P
50/60 Hz
System Supply Requirements* 8.3 Amps
Generator Supply Requirements* 10.7 Amps
Ultrasonic Power (Average)* 1000 Watts
Generator Operating Frequency*
40 kHz
Heater Power* 1000 Watts
Estimated Heat Up Time*** 2.1 hours
Maximum dB level 85 dB
Maximum Operating Temperature 180°F
(*) Dependent on selected options.
(**) Approximate weight. Subject to change. Not the same as shipping weight.
(***) 70°F-140°F change of temperature with stainless steel lid on machine. Heat up times can be
shortened by turning on the ultrasonics at 100% intensity during heat up time.
Fuse Schedule*
F1
Heater Fuse
250V / 10A / FLM (Fast)
(*) Only trained personnel, not the operator, should replace the fuses.
(**) All fuses have the cartridge style form factor.
(***) Go to section 7 for additional supporting material when replacing fuses.

Property of Ultrasonic Power Corporation - © 2022
Publication Number UPC220509-002 16
BT 130H
Overall Length 18”
Overall Width 24”
Overall Height
18”
Tank Length
14”
Tank Width 20”
Tank Depth 14”
Working Depth 12”
Tank Volume 17 Gallons
Working Liquid Volume 14.5 Gallons
Weight (Empty)*
100 lbs
Electrical Supply
Requirements*
110V/120V-1P
50/60 Hz
System Supply Requirements*
8.3 Amps
Generator Supply Requirements* 10.7 Amps
Ultrasonic Power (Average)* 1000 Watts
Generator Operating Frequency* 40 kHz
Heater Power* 1000 Watts
Estimated Heat Up Time*** 2.7 hours
Maximum dB level
85 dB
Maximum Operating Temperature
180°F
(*) Dependent on selected options.
(**) Approximate weight. Subject to change. Not the same as shipping weight.
(***) 70°F-140°F change of temperature with stainless steel lid on machine. Heat up times can be
shortened by turning on the ultrasonics at 100% intensity during heat up time.
Fuse Schedule*
F1 Heater Fuse 250V / 10A / FLM (Fast)
(*) Only trained personnel, not the operator, should replace the fuses.
(**) All fuses have the cartridge style form factor.
(***) Go to section 7 for additional supporting material when replacing fuses.

Property of Ultrasonic Power Corporation - © 2022
Publication Number UPC220509-002 17
BT 3612H
Overall Length 40”
Overall Width 16”
Overall Height
15”
Tank Length
36”
Tank Width 12”
Tank Depth 11”
Working Depth 9”
Tank Volume 20.6 Gallons
Working Liquid Volume 16.8 Gallons
Weight (Empty)*
120 lbs
Electrical Supply
Requirements*
110V/120V-1P
50/60 Hz
System Supply Requirements* 12.5 Amps
Generator Supply Requirements* 16 Amps
Ultrasonic Power (Average)* 1500 Watts
Generator Operating Frequency*
40 kHz
Heater Power* 1500 Watts
Estimated Heat Up Time*** 2.6 hours
Maximum dB level 85 dB
Maximum Operating Temperature 180°F
(*) Dependent on selected options.
(**) Approximate weight. Subject to change. Not the same as shipping weight.
(***) 70°F-140°F change of temperature with stainless steel lid on machine. Heat up times can be
shortened by turning on the ultrasonics at 100% intensity during heat up time.
Fuse Schedule*
F1
Heater Fuse
250V / 15A / FLM (Fast)
(*) Only trained personnel, not the operator, should replace the fuses.
(**) All fuses have the cartridge style form factor.
(***) Go to section 7 for additional supporting material when replacing fuses.

Property of Ultrasonic Power Corporation - © 2022
Publication Number UPC220509-002 18
BT 330H
Overall Length 22”
Overall Width 28”
Overall Height
22”
Tank Length
18”
Tank Width 24”
Tank Depth 18”
Working Depth 16”
Tank Volume 33.7 Gallons
Working Liquid Volume 29.9 Gallons
Weight (Empty)*
165 lbs
Electrical Supply
Requirements*
230V/240V-1P
50/60 Hz
System Supply Requirements*
12.5 Amps
Generator Supply Requirements* 16 Amps
Ultrasonic Power (Average)* 1500 Watts
Generator Operating Frequency* 40 kHz
Heater Power* 1500 Watts
Estimated Heat Up Time*** 2.8 hours
Maximum dB level
85 dB
Maximum Operating Temperature
180°F
(*) Dependent on selected options.
(**) Approximate weight. Subject to change. Not the same as shipping weight.
(***) 70°F-140°F change of temperature with stainless steel lid on machine. Heat up times can be
shortened by turning on the ultrasonics at 100% intensity during heat up time.
Fuse Schedule*
F1 Heater Fuse 250V / 15A / FLM (Fast)
(*) Only trained personnel, not the operator, should replace the fuses.
(**) All fuses have the cartridge style form factor.
(***) Go to section 7 for additional supporting material when replacing fuses.

Property of Ultrasonic Power Corporation - © 2022
Publication Number UPC220509-002 19
BT 3624H
Overall Length 40”
Overall Width 28”
Overall Height
21”
Tank Length
36”
Tank Width 24”
Tank Depth 16”
Working Depth 14”
Total Tank Volume 59.8 Gallons
Working Liquid Volume 52.4 Gallons
Weight (Empty)*
240 lbs
Electrical Supply
Requirements*
110V/120V-1P
50/60 Hz
System Supply Requirements*
12.5 Amps
Generator Supply Requirements* 21.3 Amps
Ultrasonic Power (Average)* 2000 Watts
Generator Operating Frequency* 40 kHz
Heater Power* 1500 Watts
Estimated Heat Up Time*** 4.9 hours
Maximum dB level
85 dB
Maximum Operating Temperature
180°F
(*) Dependent on selected options.
(**) Approximate weight. Subject to change. Not the same as shipping weight.
(***) 70°F-140°F change of temperature with stainless steel lid on machine. Heat up times can be
shortened by turning on the ultrasonics at 100% intensity during heat up time.
Fuse Schedule*
F1 Heater Fuse 250V / 15A / FLM (Fast)
(*) Only trained personnel, not the operator, should replace the fuses.
(**) All fuses have the cartridge style form factor.
(***) Go to section 7 for additional supporting material when replacing fuses.

Property of Ultrasonic Power Corporation - © 2022
Publication Number UPC220509-002 20
2. Principles of Operation
2.1 General
Ultrasonic cleaning systems employ high frequency, mechanical vibrations transmitted
into and through a suitable cleaning liquid where the cleaning action takes place.
Ultrasonic vibrations are similar to audible sound, but the frequencies used are
generally above a level that can be heard (>18 kHz). Since sound is a compression
wave, the action of this high frequency energy in a liquid may be considered as the
rapid generation and violent collapse of minute bubbles. Countless small but intense
impacts erode surface soil from immersed parts. This action, known as cavitation, wears
away surface contamination.
An ultrasonic cleaning system consists of the following components:
1. An ultrasonic generator capable of producing high frequency electrical energy.
Ultrasonic Power Corporation utilizes our 5300/5400 series generators.
2. Vibra-bar®transducer technology to convert electrical energy received from the
generator into mechanical energy.
a. Transducers fall into two main classes: piezoelectric (electro strictive) and
magneto strictive. In the first instance, a material changing dimensions in
the presence of an electric field is utilized; in the second instance, the
material is influenced by a magnetic field (causes it to vibrate). Ultrasonic
Power Corporation uses the piezoelectric (electro strictive) transducers
with its generators.
3. A tank to contain the cleaning liquid (water-detergent mix) and into which the
mechanical (ultrasonic) energy is transmitted by the transducers.
a. Use of a suitable detergent is important because the liquid that transmits
the energy from the transducers also participates in the cleaning process:
(1) the mechanical action (cavitation), and (2) by solvent action, physical
wetting or chemical attack on surface soil.
4. The heater pads are affixed to the sides of the tank. The heater controls are
located on the control panel.