Ultrasonic BT H Series User manual

Property of Ultrasonic Power Corporation - © 2017
Publication #170119-jsw 1
BT H Series Cleaning Systems
(Basic and Advanced)
Ultrasonic Power Corporation
239 E. Stephenson Street
Freeport, IL 61032, U.S.A.
Phone: [phone] • 1-800-575-0168
Fax: [phone]
Email: [email protected]
www.upcorp.com

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Publication #170119-jsw 2
Congratulations,
You have just purchased the best Ultrasonic cleaning system available to the
market today. We here at Ultrasonic Power Corporation take pride in our
products and our ability to provide you, our customer the best quality service
available.Please take some time to familiarize yourself with this manual and all
aspects of the system configuration prior to start-up. We know that your
Ultrasonic Power Corporation cleaning system will serve you for years to come.
Thank You again for selecting Ultrasonic Power Corporation for your cleaning
needs.
Sincerely,
The Ultrasonic Power Family
Please read the entire manual. The BT H Series of cleaning systems require special
care for proper operation. This manual gives you the education and special skill
required to operate the system at its peak performance.

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Publication #170119-jsw 3
Table of Contents
1. Warnings.................................................................................................................................... 4
2. Specifications............................................................................................................................. 7
3. Principles of Operation............................................................................................................ 11
4. Description of Components ...................................................................................................... 12
5. Preparation of Use (Getting Started)......................................................................................... 13
6. Operating Instructions............................................................................................................... 14
7. Accessories ............................................................................................................................... 15
8. Techniques for Optimizing Cleaning Results........................................................................... 17
9. Maintenance.............................................................................................................................. 21
10. Troubleshooting...................................................................................................................... 22
11. Diagrams and Drawings.......................................................................................................... 23
12. Component List....................................................................................................................... 25
13. Warranty ................................................................................................................................. 26
14. Return of Equipment Policy.................................................................................................... 28

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Publication #170119-jsw 4
1. Warnings
Warning Symbols
Danger
Indicates an imminently hazardous situation, which, if not
avoided, could result in death or serious injury. This
signal word is to be limited to the most extreme stuations.
Warning
Indicates a potentially hazardous situation, which, if not
avoided, could result in death or serious injury.
Caution
Indicates an imminently hazardous situation, which, if not
avoided, could result in minor or moderate injury.
High Voltage
The HIGH VOLTAGE symbol means that failure to follow
this safety statement MIGHT result in personal injury or
death.

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Publication #170119-jsw 5
SAFETY PRECAUTIONS
The following safety precautions should be observed when operating this equipment.
WARNING: Utilize this equipment with accordance to the manual and good safety
practices. Failure may result in poor equipment performance, personnel injury or
death, or equipment damage.
WARNING: USE ONLY WATER OR WATER-DETERGENT MIX IN CLEANING
CHAMBER. NEVER USE FLAMMABLE SOLVENTS (FIRE OR EXPLOSION COULD
RESULT) OR CARBON TETRACHLORIDE (PRODUCES TOXIC FUMES).
CAUTION: Never use ultrasonic cleaning console as a sink. Under no
circumstances should waste water be poured into it as the water could overflow the
drain and damage delicate components.
CAUTION: Incorrect voltage can damage the generator. Do not operate the
equipment unless the correct voltage is available.
CAUTION: Never operate unit without at least 6 inches of water in the cleaning
chamber. Failure to observe this precaution could damage the equipment.
WARNING: Do not operate this equipment for other than its intended use. The
system is intended for cleaning components with water and an aqueous, non-
flammable, detergent.
Ground fault circuit protection shall be provided at the time of installation.

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Publication #170119-jsw 6
SAFETY PRECAUTIONS (Continued)
WARNING: Hearing protection is required for the user of this equipment.
This equipment is intended to be utilized indoors in an ambient temperature of 50°F
to 95°F.
The benchtop systems are all protected by splashing water and debris to a rating of
IP 23.
This system contains one power cord that is required to be attached to a properly
rated three wire fusible disconnect with a grounding connection capable of handling
twice the rated current. The wires are colored as follows: black - hot / ungrounded,
white - return / grounded, green & yellow - protective earth. The system also contains
one drain valve for tank content drainage. The drain can be plumbed into a facility
drain or remaining unplumbed for added mobility on draining locations.
Recommend the use of NRTL approved electrical plug for use with this system.
Select the appropriate plug for the voltage and current rating of the unit as per the
respective national standard. When the plug is installed, make sure the wires are cut
so that the protective earth is the last to take the strain. Electrical plugs should be
installed only by a certified electrician.

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Publication #170119-jsw 7
2. Specifications
Benchtop "H" Series
BT 1206 BT 2406 BT 3606 BT 60H BT 90H
Overall Width
9
9
9
15
16
Overall Length
15
27
39
18
22
Overall Height
12
12
12
14
15
Tank Width
6
6
6
11
12
Tank Length
12
24
36
14
18
Tank Depth
8
8
8
11
12
Working Depth
7
7
7
10
10
Total Volume of Liquid (gallons)
2.5
5
7.5
7.3
11.2
Working Volume of Liquid
(gallons)
2 4.4 6.5 6.7 9.4
System Electrical Supply
Requirements* (Volts) 120 120 120 120 120
System Electrical Supply
Requirements* (Amps)
5.0 5.0 5.0 5.0 8.3
Generator Electrical Supply
Requirements* (Volts) 120 120 120 120 120
Generator Electrical Supply
Requirements* (Amps) 3.1 5.3 8.4 5.3 8.4
Ultrasonic Power* (Watts)
250
500
750
500
750
Frequency of 5300
Series Generator* (kHz) 40 40 40 40 40
Heater Power* (Watts)
500
500
500
500
1000
Estimated Heat up Time**
.75 hours
1.6 hours
2.4 hours
2.5 hours
1.75 hours
Maximum dB Level*
85
85
85
85
85
(*) Dependant on selected
options
(**) 70°F-140°F change of
temperature with stainless steel
lid on machine. Heat up times
can be shortened by turning on
the ultrasonics at 100% intensity
during heat up time.

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Publication #170119-jsw 8
Benchtop "H" Series
BT 6006 BT 2412 BT 130H BT 3612 BT 2020
Overall Width
9
15
18
15
23
Overall Length
63
27
24
39
23
Overall Height
12
15
17
15
23
Tank Width
6
12
14
12
20
Tank Length
60
24
20
36
20
Tank Depth
8
11
14
11
16
Working Depth
7
9
12
9
14
Total Volume of Liquid (gallons)
12.5
13.7
17
20.6
27.7
Working Volume of Liquid
(gallons)
10.9 11.2 14.5 16.8 24.2
System Electrical Supply
Requirements* (Volts) 120 120 120 120 120
System Electrical Supply
Requirements* (Amps)
8.3 8.3 8.3 12.5 16.7
Generator Electrical Supply
Requirements* (Volts) 120 120 120 120 120
Generator Electrical Supply
Requirements* (Amps) 10.7 10.7 10.7 16 16
Ultrasonic Power* (Watts)
1000
1000
1000
1500
1500
Frequency of 5300
Series Generator* (kHz) 40 40 40 40 40
Heater Power* (Watts)
1000
1000
1000
1500
2000
Estimated Heat up Time**
2 hours
2.1 hours
2.7 hours
2.6 hours
2.3 hours
Maximum dB Level*
85
85
85
85
85
(*) Dependant on selected
options
(**) 70°F-140°F change of
temperature with stainless steel
lid on machine. Heat up times
can be shortened by turning on
the ultrasonics at 100% intensity
during heat up time.

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Publication #170119-jsw 9
Benchtop "H" Series
BT 330H BT 3624
Overall Width
22
27
Overall Length
28
39
Overall Height
21
20
Tank Width
18
24
Tank Length
24
36
Tank Depth
18
16
Working Depth
16
14
Total Volume of Liquid (gallons)
33.7
59.8
Working Volume of Liquid
(gallons)
29.9 52.4
System Electrical Supply
Requirements* (Volts) 240 120
System Electrical Supply
Requirements* (Amps)
8.3 16.7
Generator Electrical Supply
Requirements* (Volts) 240 120
Generator Electrical Supply
Requirements* (Amps) 8.0 21.2
Ultrasonic Power* (Watts)
1500
2000
Frequency of 5300
Series Generator* (kHz) 40 40
Heater Power* (Watts)
2000
2000
Estimated Heat up Time**
2.8 hours
4.9 hours
Maximum dB Level*
85
85
(*) Dependant on selected
options
(**) 70°F-140°F change of
temperature with stainless steel
lid on machine. Heat up times
can be shortened by turning on
the ultrasonics at 100% intensity
during heat up time.
Other voltages / phases are available: 120V / 1PH, 240V / 1PH
All systems will work with either 50 Hz or 60 Hz.

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Publication #170119-jsw 10
Fuse Schedule
Fuse
F1
F2
Type
Model
Volts
Amps
Acting
Volts
Amps
Acting
Benchtop "H" Series
Heater Fuse
BT 1206
250
6
Fast
-
-
-
BT 2406
250
6
Fast
-
-
-
BT 3606
250
6
Fast
-
-
-
BT 60H
250
6
Fast
-
-
-
BT 130H
250
10
Fast
-
-
-
BT 2412
250
10
Fast
-
-
-
BT 90H
250
10
Fast
-
-
-
BT 6006
250
10
Fast
-
-
-
BT 3612
250
15
Fast
-
-
-
BT 2020
250
20
Fast
-
-
-
BT 3624
250
20
Fast
-
-
-
Heater Fuse
Heater Fuse
BT 330H
250
10
Fast
250
10
Fast
* All fuses have the cartridge style form factor