unicraft WPP 15 TE User manual

WPP 15 TE
WPP 15 TE
Operating Instructions
Hydraulic workshop press
WPP 15 TE

2 WPP 15 TE | Version 1.06
Imprint
Product identification
Hydraulic workshop press I em number
WPP 15 TE 6300015
Manufacturer
S ürmer Maschinen GmbH
Dr.-Rober -Pfleger-S r. 26
D-96103 Halls ad
Germany
Fax: [phone]
email: info@unicraf .de
URL: www.unicraf .de
Information about the operating instructions
Genuine opera ing ins ruc ions
Edi ion: 27.10.2020
Version: 1.06
Language: English
Au hor: FL/MS
Copyright information
Copyrigh © 2020 S ürmer Maschinen GmbH, Halls ad ,
Germany.
S ürmer is he sole owner of he con en of hese opera -
ing ins ruc ions.
Forwarding and reproduc ion of his documen as well as
use and no ifica ion of i s con en is no permi ed wi hou
explici consen . Infringemen s shall oblige o paymen of
compensa ion.
Subjec o echnical modifica ions and changes.
Contents
1 Introduction .............................................................3
1.1 Copyrigh ............................................................ 3
1.2 Cus omer service................................................ 3
1.3 Disclaimer ........................................................... 3
2 Safety........................................................................3
2.1 Legend of symbols.............................................. 3
2.2 Opera or responsibili y........................................ 4
2.3 Opera ing s aff qualifica ion ................................ 5
2.4 Personal pro ec ive equipmen ........................... 5
2.5 Safe y iden ifica ions on he workshop press...... 5
3 Intended use ............................................................6
3.1 Foreseeable misuse ........................................... 6
3.2 Remaining risks .................................................. 6
4 Technical data .........................................................6
4.1 Table................................................................... 6
4.2 Environmen al condi ions.................................... 6
4.3 Opera ing condi ions........................................... 6
4.4 Type pla e........................................................... 7
4.5 Pressure gauge .................................................. 7
5 Transport, packa in , stora e...............................7
6 Machine description................................................8
6.1 Scope of supply .................................................. 8
7 Setup ........................................................................9
8 Installation ...............................................................9
8.1 Ins alling crossbeam fee and press able .......... 9
8.2 Ins alling he pump uni ....................................... 9
8.3 Ins alling he pressure gauge............................ 10
9 Before commissionin ..........................................10
10 Operation .............................................................10
10.1 Adjus ing he able heigh ............................... 11
10.2 Se ing up he work area................................ 11
10.3 Adjus ing he horizon al working posi ion........ 11
10.4 Genera e pump pressure............................... 11
10.5 Re rac ing pis on............................................ 12
10.6 Moun ing he pressure mandrel se ............... 12
10.7 Processing he workpiece............................... 12
11 Maintenance and repairs ....................................13
11.1 Cleaning main enance.................................... 13
11.2 Main enance and repairs ................................ 13
12 Disposal, reusin used machines .....................15
12.1 Decommissioning ........................................... 15
12.2 Disposing of lubrican s.................................... 15
13 Spare parts...........................................................15
13.1 Spare par s orders.......................................... 15
13.2 Spare par s drawing........................................ 16
13.3 Hydraulic Circui diagram................................ 17
14 EC Declaration of Conformity ............................18
15 Maintenance plan ................................................19

Introduction
WPP 15 TE | Version 1.06 3
1 Introduction
You have made an excellen choice in purchasing an
UNICRAFT workshop press.
Carefully read the operating instructions prior to
commissioning.
They describe correc commissioning, in ended use and
safe as well as efficien opera ion and main enance of
your workshop press.
The opera ing ins ruc ions form par of he workshop
press. Keep hese opera ing ins ruc ions a he ins alla-
ion loca ion of your workshop press. Please also no e
he locally applicable acciden preven ion regula ions
and general safe y regula ions for he use of workshop
presses.
1.1 Copyri ht
The con en s of hese opera ing ins ruc ions are pro-
ec ed by copyrigh . Their applica ion is permi ed wi hin
he con ex of he use of he workshop press. Any fur her
use shall no be permi ed wi hou wri en consen by
S ürmer GmbH.
We shall regis er rademark, pa en and design righ s for
he pro ec ion of our produc s, provided his is possible in
individual cases. We s rongly oppose any infringemen
of our in ellec ual proper y righ s:
1.2 Customer service
Please con ac your specialis re ailer if you have any
ques ions regarding your workshop press or require any
echnical informa ion. Your specialis re ailer will be
happy o suppor you wi h specialis advice and informa-
ion.
Germany:
S ürmer Maschinen GmbH
Dr.-Rober -Pfleger-S r. 26
D-96103 Halls ad
Germany
Repair service:
Fax: [phone]-111
Email: service@s uermer-maschinen.de
In erne : www.unicraf .de
Spare parts orders:
Fax: [phone]
Email: ersa z eile@s uermer-maschinen.de
Please submi any informa ion and experiences you
make during applica ion of he machine as hese may be
valuable for produc improvemen s.
1.3 Disclaimer
All da a in hese opera ing ins ruc ions has been com-
piled on he basis of he s a e-of- he-ar , valid s andards
and guidelines as well as our many years of exper ise
and experience.
The manufac urer shall no be liable for damage in he
following cases:
- Non-observance of hese opera ing ins ruc ions
- Unin ended use
- Deploymen of un rained s aff
- Conversions a one's own responsibili y
- Technical modifica ions
- Use of unau horised spare par s
The ac ual scope of delivery may devia e from he de-
scrip ions and illus ra ions in his documen as a resul of
special varian s, op ional ex ras or recen , echnical
modifica ions.
The obliga ions defined in he supply con rac shall apply
in addi ion o he general erms and condi ions and he
manufac urer's general erms and condi ions as well as
he s a u ory regula ions valid a he ime of he conclu-
sion of he con rac .
2 Safety
This sec ion provides an overview of all impor an safe y
packages for personal pro ec ion as well as safe and reli-
able opera ion. The sec ions on individual service life
phases con ain addi ional, specifically applicable safe y
informa ion.
2.1 Le end of symbols
Safety instructions
Safe y ins ruc ions in hese opera ing ins ruc ions have
been highligh ed wi h symbols. Safe y ins ruc ions are in-
dica ed by signal erms ha express he degree of risk
involved.
ANGER!
This combina ion of symbol and signal erm indi-
ca es a direc ly dangerous si ua ion which may
cause dea h or serious injury if no aver ed.
WARNING!
This combina ion of symbol and signal erm indi-
ca es po en ially hazardous si ua ions which may
cause dea h or serious injury if no aver ed.

4 WPP 15 TE | Version 1.06
Safety
Tips and recommendations
Observe he safe y informa ion in hese opera ing in-
s ruc ions o minimise he risk of personal injury as well
as ma erial damage and preven hazardous si ua ions.
2.2 Operator responsibility
Opera ors are defined as he persons who opera e he
machine for commercial or profi -based purposes or pro-
vide he machine o hird par ies for use or applica ion
and bear he legal produc responsibili y in erms of he
pro ec ion of users, s aff or hird par ies during opera ion.
Obligations of the operator:
If he machine is used for commercial purposes, opera-
ors are subjec o he legal s ipula ions in erms of occu-
pa ional safe y. For his reason, he safe y ins ruc ions in
hese opera ing ins ruc ions as well as he safe y, acci-
den preven ion and environmen al pro ec ion regula-
ions valid a he ins alla ion loca ion mus be complied
wi h. In his process, he following shall apply in par icu-
lar:
- Opera ors shall ob ain informa ion abou valid oc-
cupa ional safe y regula ions and de ermine addi-
ional hazards as par of a risk assessmen which
resul from he specific opera ing condi ions a he
machine's ins alla ion loca ion. Said risk assess-
men shall be reflec ed in opera ing ins ruc ions for
machine opera ion.
- During he en ire machine opera ing ime opera ors
mus check whe her he opera ing ins ruc ions hey
crea ed mee curren s andards and adap he op-
era ing ins ruc ions where necessary.
- Opera ors shall clearly manage and specify he re-
sponsibili ies for ins alla ion, opera ion, rouble-
shoo ing, main enance and cleaning.
- Opera ors mus make sure ha all persons han-
dling he machine have read and unders ood hese
opera ing ins ruc ions. Opera ors mus also regu-
larly rain s aff and no ify of he hazards.
- Opera ors shall provide s aff wi h he required pro-
ec ive equipmen and wearing he required pro ec-
ive equipmen shall be manda ory.
Opera ors shall also be responsible for main aining he
machine in a echnically perfec condi ion. For his rea-
son, he following shall apply:
- Opera ors shall make sure ha he main enance in-
ervals described in hese opera ing ins ruc ions
are complied wi h.
- Opera ors shall regularly check ha he safe y
equipmen is fully func ional and comple e.
ATTENTION!
This combina ion of symbol and signal erm indi-
ca es a po en ially hazardous si ua ion which may
cause minor or ligh injuries if i is no aver ed.
CAUTION!
This combina ion of symbol and signal erm indi-
ca es a po en ially dangerous si ua ion which may
cause ma erial damage or harm he environmen if i
is no aver ed.
NOTE!
This combina ion of symbol and signal erm indica es
a po en ially dangerous si ua ion which may cause
ma erial damage or harm he environmen if i is no
aver ed.
Tips and recommendations
This symbol highligh s useful ips and recommenda-
ions as well as informa ion for efficien and reliable
opera ion.

Safety
WPP 15 TE | Version 1.06 5
2.3 Operatin staff qualification
The differen asks described in hese opera ing ins ruc-
ions require differen levels of skills in erms of he quali-
fica ions of opera ing s aff working wi h he machine.
Exclusively persons of whom i can be expec ed ha
hey reliably comple e assigned asks shall be au hor-
ised o carry ou any asks. Persons whose reac ions
have been impaired shall no be au horized, e.g. drug us-
ers, users under he influence of alcohol or medica ion.
These opera ing ins ruc ions specify he following per-
sonal qualifica ions for he differen asks:
Operating staff:
Opera ing s aff has undergone an induc ion by he oper-
a or abou he en rus ed asks and po en ial hazards re-
sul ing from improper behaviour. Opera ing s aff shall ex-
clusively be permi ed o carry ou any asks beyond
opera ion in normal mode if his has been specified in he
opera ing ins ruc ions and opera ors have explici ly en-
rus ed opera ing s aff wi h he ask.
Specialist staff:
As a resul of specialis raining, exper ise, experience
and skills in erms of he relevan s andards and regula-
ions, specialis s aff is able o comple e he asks hey
are en rus ed wi h and independen ly iden ify hazards
and aver risks.
Manufacturer:
Cer ain work mus be carried ou by manufac urer spe-
cialis s aff only. O her s aff is no permi ed o carry ou
his work. Con ac our cus omer service o have he work
carried ou .
2.4 Personal protective equipment
Personal pro ec ive equipmen is in ended o pro ec he
heal h and safe y of persons a work. S aff mus wear he
personal pro ec ive equipmen indica ed in individual
sec ions of hese opera ing ins ruc ions when carrying
ou he differen asks on he machine.
The personal pro ec ive equipmen is described in he
following sec ion:
2.5 Safety identifications on the workshop
press
The following safe y iden ifica ions have been a ached
o he workshop press (Fig. 1) which mus be observed.
Fig. 1: Safe y iden ifica ions:1 Pinching hazard for he upper limbs |
2 Safe y informa ion: read opera ing ins ruc ions, wear eye
pro ec ion, wear pro ec ive clo hing and safe y shoes
Safe y iden ifica ions a ached o he machine mus no
be removed. Damaged or missing safe y iden ifica ions
may cause errors, personal injury and ma erial damage.
They mus be replaced immedia ely.
If he safe y iden ifica ions are no visible and compre-
hensible a firs glance, he machine mus be s opped
un il new safe y iden ifica ions have been a ached.
WARNING!
Risk from inadequately qualified
persons!
Inadequa ely qualified persons are unable o assess
he risks when handling he workshop press, hus
pu ing hemselves and o hers a risk of severe or
fa al injuries.
- All work mus be carried ou by qualified persons
only.
- Keep inadequa ely qualified persons away from he
work area.
Protective goggles
Pro ec ive goggles are in ended o pro ec he eyes
from flying par s.
Protective gloves
Pro ec ive gloves are in ended o pro ec he hands
from componen s wi h sharp objec s as well as fric-
ion, abrasion, and deep-cu injuries.
Safety shoes
Safe y shoes pro ec fee from pinching, falling par s
and slipping on slippery surfaces.
Protective clothing
Pro ec ive clo hing is igh -fi ing work clo hing wi hou
pro ruding par s, usually wi h a low ear resis ance.
12

6 WPP 15 TE | Version 1.06
Intended use
3 Intended use
The WPP 15 TE hydraulic workshop press is exclusively
in ended for use in craf s and for repairs. I is sui able for
pressing in/ou bearings, bushes, embossing, deforma-
ion and s amping. The capaci y s a ed in he echnical
da a mus no be exceeded. Do no apply excessive
force o workpieces. Check pressure loads on he pres-
sure gauge.
The hydraulic workshop press mus be opera ed by per-
sons who have been ins ruc ed on he use of he ma-
chine only.
The in ended use shall also include adherence o all in-
forma ion in hese opera ing ins ruc ions. Any o her use
or use beyond he in ended use shall be deemed mis-
use.
Conversions a one's own responsibili y or modifica ions
o he workshop press may invalida e he CE conformi y
of he workshop press and his shall no be permi ed.
S ürmer Maschinen GmbH shall no assume any liabili y
for design-based or echnical modifica ions o he work-
shop press.
Unin ended use of he workshop press as well as non-
observance of he safe y ins ruc ions or opera ing in-
s ruc ions shall exclude he manufac urer's liabili y for
any resul ing damage or injury and his shall void any
warran y claims!
Any claims resul ing from damage due o unin ended use
shall be excluded.
3.1 Foreseeable misuse
If he in ended purpose of he workshop press is ob-
served, here is no ac ually foreseeable misuse ha may
cause hazardous si ua ions involving personal injury.
3.2 Remainin risks
Even when observing all safe y ins ruc ions, opera ion of
he workshop press involves he remaining risks de-
scribed in he following.
All persons working wi h he workshop press mus be
aware of he remaining risks and observe he ins ruc-
ions o preven hese remaining risks from causing acci-
den s or damage:
- Risk of pinching upper limbs during opera ion
- I may be necessary o remove ins alled pro ec ive
equipmen o configure and equip he machine.
This causes various remaining risks and po en ial
hazards each user mus be aware of.
4 Technical data
4.1 Table
4.2 Environmental conditions
4.3 Operatin conditions
WARNING!
Risk of misuse!
Misuse of he machine may cause hazardous si ua-
ions.
- Opera e he machine wi hin he performance range
s a ed in he echnical da a only.
- Do no bypass or disarm safe y equipmen .
- The workshop press mus be opera ed in echnically
perfec condi ion only.
Model WPP 15 TE
Compression force 15
Foo wid h x dep h 700 x 540 mm
To al heigh 965 mm
Inside wid h 500 mm
Work area 157 - 457 mm
Pis on s roke 160 mm
Pis on ravel 169 mm
Hydraulic oil capaci y 600 ml
Weigh 75.5 kg
Model WPP 15 TE
Opera ing empera ure [°C] -5 o +40
S orage empera ure [°C] -25 o +55
Transpor empera ures [°C] -25 o +70 (< 24 h)
Al i ude range [m] max. 1000 m
Humidi y [%] max. 85% rela ive
humidi y
Working environmen Non-flammable, dry
and free from dus
Model WPP 15 TE
Opera ing ligh [LUX] > 300

Transport, packaging, storage
WPP 15 TE | Version 1.06 7
4.4 Type plate
Fig. 2: Type pla e of he WPP 15 TE hydraulic workshop press
4.5 Pressure au e
The pressure gauge used fea ures wo scales:
- Ou er scale [1] shows US ons [1 n. sh.=907.18 kg]
- Inner scale [2] shows me ric ons
[1 = 1000 kg], usual hroughou Europe
Fig. 3: Pressure gauge
5 Transport, packa in , stora e
elivery
Check he hydraulic workshop press for visible ranspor
damage upon delivery. Immedia ely no ify he haulage
company or re ailer if you iden ify damage on he hydrau-
lic workshop press.
Transport
Secure he uprigh hydraulic workshop press on a palle
using bol s. Said palle mus be correc ly secured in he
cargo area. Any loose par s mus be securely fas ened o
he hydraulic workshop press, secured separa ely or
safely s ored in a separa e con ainer.
Improper ranspor of individual devices, unsecured de-
vices s acked on op of each o her or nex o each o her
in packed or already unpacked condi ion is acciden -
prone and can cause damage or malfunc ions for which
we do no gran any liabili y or guaran ee.
Transpor he scope of delivery secured agains shif ing
or il ing wi h a sufficien ly dimensioned indus rial ruck o
he ins alla ion si e.
General risks during internal transport
Devices may only be ranspor ed by au horized and qua-
lified persons. Ac responsibly during ranspor and al-
ways consider he consequences. Refrain from daring
and risky ac ions.
Gradien s and descen s (e.g. driveways, ramps and he
like) are par icularly dangerous. If such passages are
unavoidable, special cau ion is required.
Before s ar ing he ranspor check he ranspor rou e for
possible danger poin s, unevenness and dis urbances
as well as for sufficien s reng h and load capaci y.
Danger poin s, unevenness and dis urbance poin s mus
be inspec ed before ranspor . The removal of danger
spo s, dis urbances and unevenness a he ime of rans-
por by o her employees leads o considerable dangers.
Careful planning of in ernal ranspor is herefore essen-
ial.
CAUTION!
Injuries caused by par s falling over or off a forklif ,
palle ruck or ranspor vehicle. Follow he ins ruc i-
ons and informa ion on he ranspor box.
No e he o al weigh of he machine. The weigh of
he machine is indica ed in he "Technical da a" of he
machine. When he machine is unpacked, he weigh
of he machine can also be read on he ra ing pla e.
Only use ranspor devices ha can carry he o al
weigh and are sui able for i .
WARNING!
The use of uns able lif ing and load suspension
equipmen ha migh break under load can cause
severe injuries or even dea h. Check ha he lif ing
and load suspension gear has sufficien load-bea-
ring capaci y and ha i is in perfec condi ion.
Observe he acciden preven ion regula ions issued
by your Employers Liabili y Insurance Associa ion or
o her compe en supervisory au hori y, responsible
for your company.
Fas en he loads properly.
CAUTION: ANGER OF TIPPING!
The device may be lif ed unsecured by a maximum
of 2cm.
Employees mus be ou side he danger zone, he
reach of loads. Warn employees and, if necessary,
advise employees of he hazard.

8 WPP 15 TE | Version 1.06
Machine description
The hydraulic workshop press mus be ranspor ed up-
righ only. Do no s ack hydraulic workshop presses on
op of each o her. Do no place any o her objec s on o
workshop presses.
Blank me al par s have been greased o pro ec hem
from humidi y and dir .
Transport using industrial trucks/pallet trucks:
The hydraulic workshop press mus be posi ioned on an
even, s able surface (e.g. a palle ) and be secured in he
even of ranspor using a sui ably dimensioned palle
ruck or indus rial ruck.
Packaging
All packaging ma erials and packing aids are sui able for
recycling and mus always be disposed of using ma e-
rial-based recycling sys ems.
Packaging ma erials made of cardboard mus be shred-
ded and disposed of as par of was e paper recycling.
The foils are made of polye hylene (PE), padding is
made of polys yrene (PS). Dispose of hese subs ances
a a recycling cen re or hand hem over o he relevan
was e disposal company.
Storage
As a rule, he hydraulic workshop press mus be s ored
in a clean condi ion and a dry, clean and fros -free envi-
ronmen . The pis ons mus be fully re rac ed.
6 Machine description
Figures in these operating instructions may deviate
from the original.
Fig. 4: WPP 15 TE hydraulic workshop press
1 Hydraulic cylinder
2 Pressure gauge
3 Pressure valve
4 Manual hydraulic pump
5 Pump lever
6 Press able
7 Release valve
8 S opper of oil filling opening
9 Crossbeam fee
10 Press able suppor bol
11 Suppor prisms
12 Frame
13 Press appe
6.1 Scope of supply
- Pre-assembled, hydraulic workshop press
- Suppor prisms
- Pump lever
- Filling and ven ing plug
- Opera ing ins ruc ions
NOTE!
Pro ec he machine from humidi y.
Tips and recommendations
Make sure he corrosion pro ec ion is ac ive or
replaced (if necessary) in he even of prolonged
ranspor .
1
2
3
4
6
5
9
13
12
11
10
3
7
8

Setup
WPP 15 TE | Version 1.06 9
7 Setup
The hydraulic workshop press mus be se up and oper-
a ed in dry, well-ven ila ed indoor areas only.
I mus be posi ioned securely and se up on an even,
s able surface ha is free from vibra ions.
Make sure here is a sufficien amoun of clearance on
each side and he work area is adequa ely li .
8 Installation
The following par s of he hydraulic workshop press are
provided in disassembled condi ion in he cardboard
box:
- Crossbeam fee
- Press able
- Pump uni
- Pressure gauge
These par s mus be assembled or conver ed and se-
cured wi h screws.
8.1 Installin crossbeam feet and press table
Fig. 5: Ins alling crossbeam fee
S ep 1: secure he crossbeam fee and he wo cross-
beams o bo h sides of he frame using he
screws, shims, spring washers and nu s
(see Fig. 5).
S ep 2: inser he suppor bol s in o he frame a he de-
sired heigh and secure hem using he safe y
splin s. The posi ion he press able on o he
suppor bol s in he frame.
8.2 Installin the pump unit
Fig. 6: Ins alling he pump uni
S ep 1: screw he pump uni on o he ou side of he
frame using he screws and shims (see Fig. 6).
S ep 2: ins all he pressure lines.
Wear head protection!
Wear protective gloves!
Wear safety shoes!
Wear protective clothing!
ATTENTION!
Risk of pinching!
Risk of injury o fingers and hands caused by incor-
rec ins alla ion work on he workshop press.
- Keep in mind he workshop press' weigh . Ensure
s able suppor s and suppor equipmen .

10 WPP 15 TE | Version 1.06
Before commissioning
8.3 Installin the pressure au e
Fig. 7: Ins alling he pressure gauge
The machine is delivered wi h a seal plug ins ead of he
pressure gauge o preven escaping oil. Replace i wi h
he pressure gauge.
S ep 1: Remove he sealing plug and seal.
S ep 2: Securely fas en he pressure gauge and seal o
he dis ribu or. The connec ion mus no leak o
preven escaping oil (see Fig. 7).
9 Before commissionin
S ep 1: Check he hydraulic oil level in he cyliner. Re-
move he s opper 8, fig. 4. The oil level should
reach he opening.
S ep 2: Bleed he hydraulic sys em; for his purpose,
open bo h he valves ( urn in an i-clockwise di-
rec ion). Opera e he pump lever several imes o
remove he air from he hydraulic sys em. Then
once again close he valves.
S ep 3: Check all lines and connec ions are no leaking.
Check all machine par s are undamaged and op-
era e as in ended.
10 Operation
WARNING!
Risk of death!
Non-observance of hese ins ruc ions causes a risk
of dea h.
- Do no work on he hydraulic workshop press under
he influence of alcohol, drugs or medica ion and/or
if you are very ired or suffer from condi ions impair-
ing your concen ra ion.
- The hydraulic workshop press mus be opera ed by
one person only. Addi ional persons mus keep ou
of he work area during opera ion.
ATTENTION!
Risk of pinching!
Incorrec ly working on he hydraulic workshop press
causes a risk of injury o fingers and hands.
- Securely posi ion he workpiece for processing on
he suppor blocks and/or secure i o he suppor
blocks.
- Do no reach in o he opera ing range of he hydrau-
lic workshop press during opera ion.
Wear head protection!
Wear hearing protection!
Wear protective goggles!
Wear protective gloves!
Wear safety shoes!
Wear protective clothing!

Operation
WPP 15 TE | Version 1.06 11
10.1 Adjustin the table hei ht
Adjus he correc able working heigh using he suppor
bol s o safely work on he hydraulic workshop press.
S ep 1: Lif he press able on one side and keep i in his
posi ion.
S ep 2: Pull he suppor bol from he frame bore on he
side he able was lif ed.
S ep 3: Lif he press able o he desired heigh or
sligh ly above he corresponding frame bore.
S ep 4: Inser he suppor bol in o he corresponding
frame bore.
S ep 5: Lower he press able on o he suppor bol .
S ep 6: Also carry ou hese s eps on he second side so
he able is posi ioned horizon ally.
10.2 Settin up the work area
The work area mus have been se up properly o be able
o safely process he workpiece.
S ep 1: Posi ion he suppor blocks on he press able.
S ep 2: Press he four pins in he suppor blocks down on
each side so hey are fully inser ed in he press
able.
This preven s he suppor blocks from slipping or il ing
during processing.
10.3 Adjustin the horizontal workin position
S ep 1: Align he workpiece so ha i is horizon al o he
hydraulic cylinder.
10.4 Generate pump pressure
S ep 1: For quick moving down he pis on close bo h he
valves 3 und 7 (Fig. 4) ( urn clockwise) and
move he pump lever.
S ep 2: When he pis on is posi ioned closed above he
workpiece, open valve 3 (Fig. 4) ( urn an i-clock-
wise). Valve 7 remaines closed.
S ep 3: Move he pump lever up and down un il he
s amp comes in o con ac wi h he workpiece.
S ep 4: Con inue o pump un il he required pump pres-
sure has buil up. For his purpose, moni or he
pressure gauge.
NOTE!
Carry ou he following before opera ing he hydrau-
lic workshop press for he firs ime.
- Check all screw connec ions on he ins alled, hy-
draulic workshop press and re igh en if necessary.
- Fill he cylinder wi h hydraulic oil up o he opening
and seal he opening using he black s opper.
- Remove any air from he hydraulic sys em.
ATTENTION!
Risk of pinching!
Pinching may resul from he press able no having
been fully suppor ed on he suppor bol s.
- Check he able is fully suppor ed on he suppor
bol s before adjus ing he able heigh .
- Make sure he safe y splin s have been a ached
correc ly!
IMPORTANT!
Make sure he workpiece has been cen red under he
pis on!
NOTE!
Moni or bo h he working area and he pressure
gauge during pressing o exclude po en ial damage
o he press or workpiece caused by overloads.
IMPORTANT!
- Do no exceed he press capaci y!
- Do no use ex ensions for he pressure lever

12 WPP 15 TE | Version 1.06
Operation
10.5 Retractin piston
S ep 1: Open he valve 7 (Fig . 4) ( urn an i-clockwise).
The hydraulic oil re urns from he cylinder back in o he
pump oil ank. The pis on re urns o i s base posi ion/
s andby posi ion.
10.6 Mountin the pressure mandrel set
Fig. 8: Moun ing he mandrel se
S ep 1: Unscrew he pis on head using he a ached hex
key.
S ep 2: Inser he mandrel chuck in o he pis on chuck
and igh en wi h he hex key.
S ep 3: Inser he mandrel in o he mandrel chuck.
10.7 Processin the workpiece
S ep 1: Lock he suppor blocks on he press able.
S ep 2: Posi ion and/or secure he workpiece on he sup-
por blocks.
S ep 3: Close bo h he valves 3 and 7 (Fig. 4) of hydrau-
lic pump ( urn in clockwise direc ion) un il hey
are closed comple ely.
S ep 4: Opera e he hand pump. The pis on lowers.
S ep 5: Release he hand/foo -opera ed pump once he
hydraulic cylinder is over he workpiece.
S ep 6: Align he workpiece and hydraulic cylinder.
S ep 7: Open valve 3 and opera e he hand pump o
press he s amp on o he workpiece. Moni or he
pressure gauge display.
S ep 8: Close valve 3 ( urn in an i-clockwise direc ion)
af er having processed he workpiece. The
pis on re urns o i s base posi ion/s andby posi-
ion.
S ep 9: Remove he workpiece.
Tips and recommendations
The manufac urer has already configured he re rac -
ing speed of he pis on. Modifica ions are required or
permi ed following main enance work or repairs only.
For his reason, he adjus ing screw has been cov-
ered.
Tips and recommendations
The op ional pressure mandrel se is supplied wi h a
chuck, pressure mandrels wi h differen diame ers
and an Allen key for loosening and igh ening he
Allen screw on he pis on of he press.
IMPORTANT!
- Make sure he securing bol s have been ins alled
correc ly!
- Make sure he workpiece has been cen red under
he pis on!
- Do no exceed he press capaci y!
- Do no use ex ensions for he pressure lever
- Do no reach in o he press and keep away from
moving par s!

Maintenance and repairs
WPP 15 TE | Version 1.06 13
11 Maintenance and repairs
11.1 Cleanin maintenance
Keep he hydraulic workshop press clean.
Clean all plas ic par s and pain ed surfaces wi h a sof ,
mois close and some neu ral cleaning agen .
Remove any excess lubrican or escaped oil using a
clean and lin -free clo h.
11.2 Maintenance and repairs
Main enance and repairs mus be carried ou by special-
is s aff only.
If he hydraulic workshop press is no opera ing correc ly,
con ac a specialis re ailer or our cus omer service. The
con ac de ails are lis ed in sec ion 1.2 Cus omer service.
All pro ec ive and safe y equipmen mus be immedia ely
reins alled af er having comple ed repair and main e-
nance work.
We recommend o have specialis s aff clean and check
he hydraulic workshop press a minimum once a year.
An au horised person mus check he hydraulic pipes
and connec ions once a year. In he even of increased
usage periods, frequen or increased pressure pulses or
severe ex ernal influences he machine mus be checked
once every six mon hs.
The hydraulic pipes mus be replaced af er an opera ing
period of six years. In he even of increased usage peri-
ods and s ric er requiremen s pipes mus be replaced
every wo years.
11.2.1 Oil chan es
raining oil:
S ep 1: Remove he s opper of he oil filling opening a
he hydraulic cylinder, while pis on is comple ely
re rac ed.
S ep 2: Pump ou he hydraulic oil and collec i in a sui -
able con ainer using a hose.
Topping up oil:
S ep 1: Re rac he pis on so ha i is in he base posi-
ion.
S ep 2: Fill up new oil via he opening (max. 600 ml).
S ep 3: Close he opening wi h he black s opper.
Remove air from hydraulic system:
S ep 1: To remove he air from he hydraulic sys em,
open bo h he valves 3 and 7 ( urn in an i-clock-
wise direc ion). Opera e he pump lever several
imes o remove he air from he hydraulic sys-
em. Then once again close he valves.
If necessary, fill up oil once again.
ATTENTION!
- Do no use solven o clean plas ic par s or pain ed
surfaces. This may cause he surface o disin e-
gra e and cause consequen ial damage.
Wear protective gloves!
NOTE!
Do no use sharp cleaning ools for any cleaning. This
may cause damage or des roy he machine.
NOTE!
Dispose of he removed oil separa ely.
Consul he lubrican manufac urer for appropria e
informa ion.

14 WPP 15 TE | Version 1.06
Maintenance and repairs
11.2.2 Visual inspection
11.2.3 Maintenance tasks
11.2.4 Recommended processin materials
11.2.5 Lubrication
Maintenance inter-
vals and operating
hours
Maintenance point
Daily Visual inspec ion of he hydraulic workshop press for dir , clean if necessary
Weekly Visual inspec ion of he hydraulic workshop press, in par icular he press able and suppor
bol s:
if necessary, replace damaged componen s or reques repairs
Weekly Visual inspec ion of he hydraulic workshop press, in par icular he func ions of he hydraulic
componen s and checking for oil leaks (pump, hoses, cylinders, pressure gauge, e c.):
If necessary, replace damaged componen s
200 Func ional inspec ion of he en ire hydraulic workshop press o verify he machine com-
ple es all s eps and opera es correc ly and safely:
If necessary, reques repairs
Annually Have he hydraulic pipes and connec ions checked by an au horised person. In he even of
increased usage periods, frequen or increased pressure pulses or severe ex ernal influ-
ences he machine mus be checked once every six mon hs.
If necessary, have damaged pipes replaced.
Maintenance inter-
vals and operating
hours
Maintenance task
200 Lubrica e he hydraulic workshop press (all moving par s, bearings and guides).
300 Change he hydraulic oil.
When necessary Ven he hydraulic sys em.
When necessary Top up hydraulic oil and hen ven he hydraulic sys em.
6 years Have hydraulic lines replaced. Every wo years in he even of increased usage periods.
Processing material Specification Manufacturer/type
(non-binding recommenda-
ion)
Quantity
Hydraulic oil ISO 32
Viscosi y from 22 o 25 mm²/s
OMV HYDRAL 32
Grease SO XM 2 OMV SIGNUM M 283 As required
Machine component Lubrication point Lubrication medium
Manual hydraulic pump S amp
Shaf on he swi ching valve
Grease:
Apply grease o he lis ed componen s using a greased
brush.
Remove excess lubrican using a dry and lin -free clo h.

isposal, reusing used machines
WPP 15 TE | Version 1.06 15
12 Disposal, reusin used machines
In your own in eres and o pro ec he environmen make
sure ha all machine componen s are exclusively dis-
posed of in as in ended and permi ed.
12.1 Decommissionin
Disused machines mus be decommissioned immedi-
a ely o preven misuse a a la er poin and pu ing he
environmen or persons a risk.
S ep 1: remove all environmen ally hazardous process-
ing ma erials from he used machine.
S ep 2: if necessary, disassemble he machine in o as-
semblies and componen s ha are easy o han-
dle and sui able for recycling.
S ep 3: he machine componen s and processing ma eri-
als mus be disposed of using he in ended dis-
posal me hods.
12.2 Disposin of lubricants
Remove escaping, used or excess grease from he lubri-
ca ion poin s fea uring lubrican .
Lubrican manufac urers provide disposal informa ion for
he lubrican s used. If necessary, reques produc -spe-
cific da a shee s.
13 Spare parts
13.1 Spare parts orders
Spare par s are available from au horised re ailers or di-
rec ly from he manufac urer. The con ac de ails have
been lis ed in sec ion 1.2 Cus omer service.
The following key da a is required for queries or spare
par s orders:
- Device ype
- I em number
- Spare par s drawing number
- Posi ion number
- Year of manufac ure
- Quan i y
- Desired shipping ype (pos , freigh , sea, air, ex-
press)
- Shipping address
Spare par s orders wi hou he aforemen ioned da a can-
no be aken in o accoun . The supplier shall de ermine
he shipping ype if no relevan da a was provided.
Da a on he machine ype, i em number and year of
manufac ure is lis ed on he ype pla e a ached o he
workshop press.
Example
The pressure gauge for he Workshop press WPP 15 TE
mus be ordered. The pressure gauge has he number
38 in he spare par s drawing.
By ordering spare par s, send a copy of he spare par s
drawing wi h he marked par (pressure gauge) and mar-
ked posi on number (38) o he dealer or spare par s de-
par men and provide he following informa ion:
- Type of device: WPP 15 TE workshop press
- I em number: 6300015
- Posi ion number: 38
ANGER!
Risk of injury caused by the use of
incorrect spare parts!
The use of incorrec or faul y spare par s may cause
risks for opera ing s aff and damage as well as mal-
func ions.
- Exclusively genuine spare par s made by he manu-
fac urer or spare par s au horised by he manufac-
urer shall be used.
- Always con ac he manufac urer if you are unsure.
Tips and recommendations
The manufac urer warran y shall be rendered void in
he even of a use of unau horised spare par s.

16 WPP 15 TE | Version 1.06
Spare parts
13.2 Spare parts drawin
The following drawing is in ended o iden ify he required spare par s in he even of service. If applicable, submi a copy
of he par s drawing including he highligh ed componen s o your au horised re ailer.
Fig. 9: Spare par s drawing

EC eclaration of Conformity
WPP 15 TE | Version 1.06 17
13.3 Hydraulic Circuit dia ram
Fig. 10: Hydraulic circui diagram of he WPP 15 TE

18 WPP 15 TE | Version 1.06
EU eclaration of Conformity
14 EC Declaration of Conformity
As per machine direc ive 2006/42/EC, Appendix II 1.A
Manufacturer/seller: S ürmer Maschinen GmbH
Dr.-Rober -Pfleger-S r. 26
D-96103 Halls ad
Germany
hereby declares ha he following produc
Product group: Unicraf ® workshop echnology
Machine type: Hydraulic workshop press
Machine designation: WPP 15 TE
Item number: 6300015
Serial number *: ____________
Year of manufacture *: 20___
* please fill in according o he informa ion on he ype pla e
complies wi h all relevan regula ions of he aforemen ioned direc ive as well as any o her, applicable direc ives (subse-
quen ly added) -including he changes applicable a he ime he declara ion was made.
Relevant EU directive: 2014/68/EU Direc ive for pressurised devices
The following harmonised standards have been applied:
DIN EN ISO 12100:2010 Safe y of machinery - general design principles -
Risk assessmen and minimising risks
DIN EN 1494:2009-05 Mobile or movable hois ing devices and rela ed equipmen
Responsible for documentation: Kilian S ürmer, S ürmer Maschinen GmbH
Dr.-Rober -Pfleger-S r. 26, D-96103 Halls ad
Halls ad , 19 h of April 2016
______________________
Kilian S ürmer
General Manager

Maintenance plan
WPP 15 TE | Version 1.06 19
15 Maintenance plan
Maintenance schedule WPP 15TE
daily weekly
200 h 200 h 300 h
emand annually 6 years
Visual inspection of press clean if necessary Visual inspection of press table and support bolt Grease workshop press Function test of press repair if necessary Change the hydraulic oil Vent the hydraulic system Top up hydraulic oil Inspection of hydraulic pipe and connections Replace of hydraulic pipes
ate Opera-
ting
hours
Staff Signa-
ture

www.unicraf .de