Unverferth CROSS-FOLD ROLLING HARROW 1645 User manual
Seedbed Tillage
CROSS-FOLD ROLLING HARROW®
1645/1645D
Soil Conditioner
39-45 Ft. Models
Beginning With Serial Number A62280100
Part No. 75714
CROSS-FOLD ROLLING HARROW 1645/1645D — Introduction
2
Foreword
This symbol identifies important safety messages. When you see it, read the mes-
sage that follows and be alert to the possibility of personal injury.
Remember, safety instructions stated in this manual are for your protection. Read them care-
fully and follow them closely when working around or using this machine.
Read and study this manual completely before attempting to operate this implement. Take this
manual to the field for handy reference when operating, adjusting, or servicing your machine.
When referenced, “Right-Hand” (RH) and “Left-Hand” (LH) side of the machine are determined
by standing behind the machine and facing in the direction of travel.
CROSS-FOLD ROLLING HARROW 1645/1645D — Introduction
3
FIG. 1
Product Information
The information, specifications, and illustrations in the manual are on the basis of information avail-
able at the time it was written. Due to continuing improvements in the design and manufacture
of Unverferth products, all specifications and information contained herein are subject to change
without notice.
When ordering parts or when requesting further information or assistance, always give the
following information:
• Model number
• Serial number
All products manufactured by Unverferth Mfg. Co., Inc. are warranted to be free from
material and workmanship defects for one full year from time of consumer delivery. Your
local dealer will gladly assist you with any warranty questions.
Please fill out and retain this portion for your records. The serial number plate is located
on the inside of the main frame near the hinge area (Fig. 1).
Purchase Date __________________ Model _____________Serial No._______________________________
Dealer ______________________________________ City __________________________________________
Dealer Contact ______________________________________ Phone ________________________________
SERIAL NUMBER
DECAL LOCATION
CROSS-FOLD ROLLING HARROW 1645/1645D — Introduction
4
Foreword ........................................................................................................................................2
Product Information........................................................................................................................3
SECTION I
Safety
General Hazard Information ....................................................................................................... 1-2
Safety Decals ............................................................................................................................. 1-3
Following Safety Instructions ..................................................................................................... 1-4
Before Servicing......................................................................................................................... 1-4
Before Operating ........................................................................................................................ 1-5
During Operation ........................................................................................................................ 1-5
Before Transporting .................................................................................................................... 1-5
During Transport......................................................................................................................... 1-6
Pressurized Oil ........................................................................................................................... 1-6
Preparing for Emergencies......................................................................................................... 1-7
Wearing Protective Equipment ................................................................................................... 1-7
Table of Contents
CROSS-FOLD ROLLING HARROW 1645/1645D — Introduction
5
Table of Contents
SECTION II
Set Up
General Set Up Information ....................................................................................................... 2-2
15’ Base Shipping Bundles ....................................................................................................... 2-3
15’ Base, 12-15’ Wing Shipping Bundles................................................................................. 2-4
Shipping Bundles & Accessories (Optional)............................................................................... 2-5
Main Frame/Tire & Wheel.......................................................................................................... 2-6
Hitch........................................................................................................................................... 2-8
Front Jack.................................................................................................................................. 2-9
Rear Jack................................................................................................................................. 2-10
Transport Chain........................................................................................................................ 2-11
Hose Holders............................................................................................................................ 2-11
Wings ....................................................................................................................................... 2-12
Wing Lift Wheel Assembly....................................................................................................... 2-17
SMV Emblem............................................................................................................................ 2-19
Transport Cylinder Stops.......................................................................................................... 2-19
Wing Stands............................................................................................................................. 2-20
Transport Marking & Light Kit................................................................................................. 2-23
Lights................................................................................................................................. 2-23
Transport Markings ............................................................................................................ 2-25
Wiring Harness .................................................................................................................. 2-25
Wiring Harness Layout ...................................................................................................... 2-27
Main Frame Basket Rocker Arm Assembly............................................................................. 2-28
Hydraulic Assembly .................................................................................................................. 2-29
Purging A Hydraulic System ............................................................................................. 2-29
Hose Routing Diagram – Standard Hydraulics ................................................................. 2-30
Drum Scraper Assembly .......................................................................................................... 2-32
Basket & Frame Assembly ...................................................................................................... 2-33
Pilot Check Valve (Optional)..................................................................................................... 2-36
Dual Hydraulic Kit #87922 (Optional)...................................................................................... 2-37
CROSS-FOLD ROLLING HARROW 1645/1645D — Introduction
6
Table of Contents
SECTION III
Operation
General Operation Information ................................................................................................... 3-2
Preparing Tractor........................................................................................................................ 3-2
Preparing Primary Tillage Tool................................................................................................... 3-3
Rear Hitch On Primary Tillage Tool .................................................................................... 3-3
Preparing Rolling Harrow Implement ......................................................................................... 3-4
Tire Pressure ....................................................................................................................... 3-4
Pins...................................................................................................................................... 3-4
Hydraulics ............................................................................................................................ 3-4
Lubrication ........................................................................................................................... 3-4
Attaching To Primary Tillage Tool or Tractor............................................................................. 3-5
Hydraulic Hook-Up............................................................................................................... 3-6
Unfolding The Wings.................................................................................................................. 3-7
Transport Chain.......................................................................................................................... 3-8
Transporting................................................................................................................................ 3-9
Unhitching ................................................................................................................................ 3-11
Field Adjustments..................................................................................................................... 3-11
Rolling Harrow Basket....................................................................................................... 3-11
Basket Pitch Adjustment (Optional).......................................................................................... 3-12
CROSS-FOLD ROLLING HARROW 1645/1645D — Introduction
7
SECTION IV
Maintenance
Storage....................................................................................................................................... 4-2
Lubrication.................................................................................................................................. 4-3
Replacing Basket/Drum Bearings............................................................................................... 4-4
Hub Maintenance ....................................................................................................................... 4-5
Hydraulic System ....................................................................................................................... 4-6
Troubleshooting........................................................................................................................... 4-7
Torque Chart .............................................................................................................................. 4-8
Hydraulic Fittings ....................................................................................................................... 4-8
Wheels and Tires....................................................................................................................... 4-9
Wheel Nut Torque................................................................................................................ 4-9
Tire Pressure ....................................................................................................................... 4-9
Tire Warranty ..................................................................................................................... 4-10
SECTION V
Parts
Hitch Components ...................................................................................................................... 5-2
Combination Hitch Components ................................................................................................. 5-4
Main Frame Components........................................................................................................... 5-6
Wing Components .................................................................................................................... 5-10
Basket Components – Model 1645......................................................................................... 5-12
Basket/Drum Components – Model 1645D............................................................................. 5-14
Basket Pin Up & Storage Box Components............................................................................ 5-16
Wing Lift Wheel & Hub Components ...................................................................................... 5-18
Standard Hydraulic Components .............................................................................................. 5-20
Dual Hydraulic Kit #87922 (Optional)...................................................................................... 5-22
Lock/Check Valve (Optional)..................................................................................................... 5-24
Transport Marking & Light Kit................................................................................................. 5-25
Gooseneck Hitch Components.................................................................................................. 5-26
Table of Contents
CROSS-FOLD ROLLING HARROW 1645/1645D — Introduction
8
Notes
CROSS-FOLD ROLLING HARROW 1645/1645D — Safety
1-1
SECTION I
Safety
General Hazard Information ....................................................................................................... 1-2
Safety Decals ............................................................................................................................. 1-3
Following Safety Instructions ..................................................................................................... 1-4
Before Servicing......................................................................................................................... 1-4
Before Operating ........................................................................................................................ 1-5
During Operation ........................................................................................................................ 1-5
Before Transporting .................................................................................................................... 1-5
During Transport......................................................................................................................... 1-6
Pressurized Oil ........................................................................................................................... 1-6
Preparing for Emergencies......................................................................................................... 1-7
Wearing Protective Equipment ................................................................................................... 1-7
CROSS-FOLD ROLLING HARROW 1645/1645D — Safety
1-2
General Hazard Information
No accident-prevention program can be successful without the wholehearted cooperation of
the person who is directly responsible for the operation of the equipment.
A large number of accidents can be prevented only by the operator anticipating the result
before the accident is caused and doing something about it. No power-driven equipment,
whether it be transportation or processing, whether it be on the highway, in the field, or in
the industrial plant, can be safer than the person who is at the controls. If accidents are
to be prevented--and they can be prevented--it will be done by the operators who accept
the full measure of their responsibility.
It is true that the designer, the manufacturer, and the safety engineer can help; and they will
help, but their combined efforts can be wiped out by a single careless act of the operator.
It is said that, “the best kind of a safety device is a careful operator.” We, at Unverferth
Mfg. Co., Inc. ask that you be that kind of operator.
REMEMBER:
THINK SAFETY
A CAREFUL OPERATOR IS THE
BEST INSURANCE AGAINST AN
ACCIDENT!
SIGNAL WORDS
INDICATES AN EXTREMELY HAZARDOUS SITUATION OR ACTION THAT WILL RESULT
IN SERIOUS INJURY OR DEATH.
INDICATES A HAZARDOUS SITUATION OR ACTION THAT COULD RESULT IN SERIOUS
INJURY OR DEATH.
INDICATES AN UNSAFE SITUATION OR ACTION THAT MAY RESULT IN PERSONAL
INJURY.
Is used for instruction on operating, adjusting, or servicing a machine.
CROSS-FOLD ROLLING HARROW 1645/1645D — Safety
1-3
PART NUMBER 94094
PART NUMBER 97961
PART NUMBER 95136
PART NUMBER 95445
PART NUMBER 97575
PART NUMBER 95605
PART NUMBER 98229
PART NUMBER 9829
SMV Emblem
PART NUMBER 901891
PART NUMBER 9003126
Red Reflector
PART NUMBER 9003125
Fluorescent Reflector
PART NUMBER 9003127
Amber Reflector
Safety Decals
CROSS-FOLD ROLLING HARROW 1645/1645D — Safety
1-4
• Read and understand this operator’s manual before operating.
• All machinery should be operated only by trained and authorized personnel.
• To prevent machine damage, use only attachments and service parts approved by the
manufacturer.
• Always shut tractor engine off and remove key before servicing.
• Avoid personal attire such as loose tting clothing, shoestrings, drawstrings, pants cuffs,
long hair, etc., that may become entangled in moving parts.
• Do not allow anyone to ride on the implement. Make sure everyone is
clear before operating machine or towing vehicle.
• Never attempt to operate implement unless you are in driver's seat.
• Do not stand between towing vehicle and implement during hitching.
• Avoid working under an implement; however, if it becomes absolutely un-
avoidable, make sure the implement is safely blocked.
• Ensure that all applicable safety decals are installed and legible.
• When working around the implement, be careful not to be cut by sharp edges.
• Explosive separation of a tire and rim can cause serious injury or death. Only properly
trained personnel should attempt to service a tire and wheel assembly.
Before Servicing
Following Safety Instructions
CROSS-FOLD ROLLING HARROW 1645/1645D — Safety
1-5
• Regulate speed to eld conditions. Maintain complete control at all times.
• Never service or lubricate equipment when in operation.
• Keep away from overhead power lines. Electrical shock can cause serious
injury or death.
• Use extreme care when operating close to ditches, fences, or on hillsides.
• Do not leave towing vehicle unattended with engine running.
During Operation
• Secure transport chains to towing vehicle before transporting. DO NOT transport without
chains.
• Install transport locks before transporting.
• Check for proper function of all available transport lights. Make sure that all reectors
are clean and in place on machine. Make sure that the SMV emblem and SIS decal are
visible to approaching traffic.
• This implement may not be equipped with brakes. Ensure that the towing
vehicle has adequate weight and braking capacity to tow this unit.
Before Transporting
• Do not stand between towing vehicle and implement during hitching.
• Always make certain everyone and everything is clear of the machine before beginning
operation.
• Verify that all safety shields are in place and properly secured.
• Ensure that all applicable safety decals are installed and legible.
Before Operating
CROSS-FOLD ROLLING HARROW 1645/1645D — Safety
1-6
Pressurized Oil
• Relieve pressure before disconnecting hydraulic lines from tractor, loosening any hydraulic
ttings or servicing hydraulic system. See hydraulic power unit manual for procedure to
relieve pressure.
• High-pressure uids can penetrate the skin and cause serious injury or
death. Use cardboard or wood to detect leaks in the hydraulic system.
Seek medical treatment immediately if injured by high-pressure uids.
• Hydraulic system must be purged of air before operating to prevent serious injury or
death.
• Do not bend or strike high-pressure lines. Do not install bent or damaged tubes or hoses.
• Repair all oil leaks. Leaks can cause res, personal injury, and environmental damage.
• Route hoses and lines carefully to prevent premature failure due to kinking and rubbing
against other parts. Make sure that all clamps, guards and shields are installed correctly.
• Check hydraulic hoses and tubes carefully. Replace components as necessary if any of
the following conditions are found:
- End fittings damaged, displaced, or leaking.
- Outer covering chafed/cut or wire reinforcing exposed.
- Outer covering ballooning locally.
- Evidence of kinking or crushing of the flexible part of a hose.
• Comply with all laws governing highway safety when moving machinery.
• Use transport lights as required by all laws to adequately warn operators of other vehicles.
• Use good judgment when transporting equipment on highways. Regulate speed to road
conditions and maintain complete control.
• Maximum transport speed of this implement should never exceed 20 mph as indicated
on the machine. Maximum transport speed of any combination of implements must not
exceed the lowest specied speed of the implements in combination. Do not exceed 10
mph during off-highway travel.
• Slow down before making sharp turns to avoid tipping. Drive slowly over rough ground
and side slopes.
• It is probable that this implement is taller, wider, and longer than the towing vehicle. Be-
come aware of and avoid all obstacles and hazards in the travel path of the equipment,
such as power lines, ditches, etc.
During Transport
CROSS-FOLD ROLLING HARROW 1645/1645D — Safety
1-7
• Keep a rst aid kit and properly rated re extinguisher nearby.
• Keep emergency numbers for re, rescue, and poison control personnel
near the phone.
• Wear clothing and personal protective equipment appropriate for
the job.
• Wear steel-toed shoes when operating.
• Wear hearing protection when exposed to loud noises.
• Do not wear additional hearing impairing devices such as radio headphones, etc
Preparing for Emergencies
Wearing Protective Equipment
CROSS-FOLD ROLLING HARROW 1645/1645D — Safety
1-8
Notes
CROSS-FOLD ROLLING HARROW 1645/1645D — Set Up
2-1
SECTION II
Set Up
General Set Up Information ....................................................................................................... 2-2
15’ Base Shipping Bundles ....................................................................................................... 2-3
15’ Base, 12-15’ Wing Shipping Bundles................................................................................. 2-4
Shipping Bundles & Accessories (Optional)............................................................................... 2-5
Main Frame/Tire & Wheel.......................................................................................................... 2-6
Hitch........................................................................................................................................... 2-8
Front Jack.................................................................................................................................. 2-9
Rear Jack................................................................................................................................. 2-10
Transport Chain........................................................................................................................ 2-11
Hose Holders............................................................................................................................ 2-11
Wings ....................................................................................................................................... 2-12
Wing Lift Wheel Assembly....................................................................................................... 2-17
SMV Emblem............................................................................................................................ 2-19
Transport Cylinder Stops.......................................................................................................... 2-19
Wing Stands............................................................................................................................. 2-20
Transport Marking & Light Kit................................................................................................. 2-23
Lights................................................................................................................................. 2-23
Transport Markings ............................................................................................................ 2-25
Wiring Harness .................................................................................................................. 2-25
Wiring Harness Layout ...................................................................................................... 2-27
Main Frame Basket Rocker Arm Assembly............................................................................. 2-28
Hydraulic Assembly .................................................................................................................. 2-29
Purging A Hydraulic System ............................................................................................. 2-29
Hose Routing Diagram – Standard Hydraulics ................................................................. 2-30
Drum Scraper Assembly .......................................................................................................... 2-32
Basket & Frame Assembly ...................................................................................................... 2-33
Pilot Check Valve (Optional)..................................................................................................... 2-36
Dual Hydraulic Kit #87922 (Optional)...................................................................................... 2-37
CROSS-FOLD ROLLING HARROW 1645/1645D — Set Up
2-2
General Set Up Information
This section contains all of the instructions required for the complete assembly of the entire
Rolling Harrow implement.
For your safety, and the safety of others, use proper tools and equipment and always use
safe working procedures. Refer to these instructions before starting any work on your machine.
• The procedures for assembling this unit were intended for two or more people.
For ease of assembly, install all hardware loosely until assembly is complete and then tighten
according to “Torque Chart” unless otherwise specied.
• READ AND UNDERSTAND SAFETY RULES BEFORE OPERATING OR SERVICING THIS
MACHINE. REVIEW "SAFETY" SECTION IN THIS MANUAL IF NECESSARY.
• TIPPING OR MOVEMENT OF THE MACHINE CAN CAUSE SERIOUS INJURY OR DEATH.
BE SURE THE MACHINE IS SECURELY BLOCKED.
• MOVING PARTS CAN CRUSH AND CUT. KEEP AWAY FROM MOVING PARTS.
• KEEP HANDS CLEAR OF PINCH POINT AREAS.
• FALLING OBJECTS CAN CAUSE SERIOUS INJURY OR DEATH. DO NOT WORK UNDER
THE MACHINE AT ANY TIME WHILE BEING HOISTED. BE SURE ALL LIFTING DEVICES
AND SUPPORTS ARE RATED FOR THE LOADS BEING HOISTED. THESE ASSEMBLY
INSTRUCTIONS WILL REQUIRE SAFE LIFTING DEVICES UP TO 3,000 LBS. SPECIFIC
LOAD RATINGS FOR INDIVIDUAL LOADS WILL BE GIVEN AT THE APPROPRIATE TIME
IN THE INSTRUCTIONS.
• EYE PROTECTION AND OTHER APPROPRIATE PERSONAL PROTECTIVE EQUIPMENT
MUST BE WORN WHILE SERVICING THE IMPLEMENT.
Depending on the model you ordered, you should have received the following bundles:
CROSS-FOLD ROLLING HARROW 1645/1645D — Set Up
2-3
Depending on the model you ordered, you should have received the following bundles:
Rolling Harrow - 15’ Base Shipping Bundles
NOTE: Refer to PARTS section for complete parts breakdown.
11
10
13
818 12
9
6
1
2
4
5
7
3B
17
19
20
14
15
16
3A
ITEM PART NO. DESCRIPTION QTY
MODEL 1645 MODEL 1645D
160911 60911 Mounted Tire & Wheel W815-6-08 TL9.5LB15 8-Ply 4
281145 81145 Mounted Tire & Wheel W615-6 TL7.6B15 8-Ply 2
3A 77085B -Roller Basket 5 Ft. Assembly (Basket Roller) 3
3B -77089B Roller Basket 5 Ft. Assembly (Drum Roller)
479249B 79249B Wing Stand LH Weldment 1
587887B 87887B Wing Stand RH Weldment 1
675710G 75710G Main Frame Assembly (Green) 1
75710R 75710R Main Frame Assembly (Red)
775859B 75859B Parts Box/Crate 1
878572G 78572G Cross Fold Hitch Assembly (Green) 1
78572R 78572R Cross Fold Hitch Assembly (Red)
989110B 89110B Light Transport Kit 1
10 76819B 76819B Lift Wheel LH Assembly 1
11 76818B 76818B Lift Wheel RH Assembly 1
12 75897G 75897G Jack Mount Weldment (Green) 1
75897R 75897R Jack Mount Weldment (Red)
13 87755B 87755B Jack Stand Assembly (Black) 1
14 -76970B Drum Scraper 52” For 5 Ft. Drum Scraper 3
15 -75564B Drum Scraper Bar Mount 9
16 -75687 Hardware Bag For 5 Ft. Drum Scraper 3
17 -77042B Pin-Up Bushing 6
18 -77401B Toolbox / Storage Box 1
19 -9093 Klik Pin 6
20 -91523 Clevis Pin 6
CROSS-FOLD ROLLING HARROW 1645/1645D — Set Up
2-4
Parts List
DESCRIPTIONQTYP/NITEM
12 FT RH WING TALL ARM ASY
1
75717@
1
12 FT LH WING TALL ARM ASY175716@2
13 FT RH WING TALL ARM ASY175719@3
13 FT LH WING TALL ARM ASY175718@4
14 FT RH WING TALL ARM ASY
1
75721@
5
14 FT LH WING TALL ARM ASY175720@6
15 FT RH WING TALL ARM ASY175722@7
15 FT LH WING TALL ARM ASY175723@8
BAR SCRAPER MOUNT DRUM
1
75564@
18
12" WIDE PLASTIC BAG (ROLL)
1
X-BAGGING-12
19
DOUBLE 1645 BASKET ASSY -
5' AGGR-PASSIVE
177085@9
ROLLER BASKET ASSY - 5 FT
(1/4)
177089@10
DOUBLE 1645 BASKET ASSY -
6' AGGR-PASSIVE
177086@11
ROLLER BASKET ASSY - 6 FT
(1/4)
177090@12
DOUBLE 1645 BASKET ASSY -
4' AGGR-PASSIVE
177084@13
ROLLER BASKET ASSY - 4 FT
(1/4)
177088@14
4 FT RHD DRUM SCRAPER
GEN 2
1
76969@
15
5 FT RHD DRUM SCRAPER
GEN 2
176970@16
6 FT RHD DRUM SCRAPER
GEN 2
1
76971@
17
7
8
5
6
3 4
12
18
19
17
15
16
14
13
10
9
12
11
Rolling Harrow - 15’ Base 12’-15’ Wing Shipping Bundles
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