Unverferth PARKER 1042 User manual
Grain Handling
CORNER AUGER GRAIN CART
MODELS 1042
Model 1042 - Serial Number D64600100 & Higher
Part No. 2007593
Parker 1042 — Introduction
2
Foreward
This symbol identifies important safety messages. When you see it, read the message
that follows and be alert to the possibility of personal injury.
Remember, safety instructions stated in this manual are for your protection. Read them care-
fully and follow them closely when working around or using this machine.
Read and study this manual completely before attempting to operate this implement. Take this
manual to the field for handy reference when operating, adjusting, or servicing your machine.
When referenced, “Right-Hand” (RH) and “Left-Hand” (LH) side of the machine are determined
by standing behind the machine and facing in the direction of travel.
Parker 1042 — Introduction
3
• Theinformation,specifications,andillustrationsinthemanualarebasedoninformationavailable
at the time it was written. Due to continuing improvements in the design and manufacture of
Unverferth products, all specifications and information contained herein are subject to change
without notice.
Product Information
When ordering parts or when requesting further information or assistance, always give the
following information:
• Machine name
• Model number
• Serial number
All products manufactured by Unverferth Mfg. Co., Inc. are warranted to be free from ma-
terial and workmanship
defects for one full year from time of consumer delivery. Your local
dealer will gladly assist you with any warranty questions.
Please fill out and retain this portion for your records. The serial number plate is located
on the frame as shown below.
Purchase Date _____________Model _________________Serial No._______________________________
Dealer ____________________________________ City ____________________________________________
Dealer Contact _______________________________ Phone ______________________________________
Serial Number Location
Parker 1042 — Introduction
4
Table of Contents
Section I
Safety
General Hazard Information............................................................................................................ 1-2
Safety Decals.................................................................................................................................. 1-3
Following Safety Instructions.......................................................................................................... 1-5
Before Servicing.............................................................................................................................. 1-6
Before Operating............................................................................................................................. 1-6
During Operation............................................................................................................................. 1-7
Before Transporting......................................................................................................................... 1-7
During Transport.............................................................................................................................. 1-7
Drive Line Safety............................................................................................................................ 1-8
Pressurized Oil................................................................................................................................ 1-9
Preparing for Emergencies.............................................................................................................. 1-10
Wearing Protective Equipment........................................................................................................ 1-10
Parker 1042 — Introduction
5
Table of Contents
Section II
Set Up
Set Up Checklist............................................................................................................................. 2-2
Basic Cart Set Up - Folding Side Extension................................................................................. 2-3
Basic Cart Set Up - Transport Lighting and Markings................................................................. 2-4
Basic Cart Set Up - SMV Emblem................................................................................................ 2-4
Basic Cart Set Up - Auger Rest Retainer Removal...................................................................... 2-5
Basic Cart Set Up - Drive Line Storage....................................................................................... 2-5
Basic Cart Set Up - Wheel/Tire Set Up........................................................................................ 2-6
Basic Cart Set Up - Adjustable Axle (Optional)............................................................................. 2-7
FOR TRACK INFORMATION, PLEASE REFER TO YOUR TRACK MANUAL.
FOR TARP (KIT #2009047) INFORMATION, PLEASE REFER TO YOUR TARP MANUAL.
FOR SCALE INFORMATION, PLEASE REFER TO YOUR SCALE MANUAL.
FOR HYDRAULIC DRIVE INFORMATION, PLEASE REFER TO YOUR HYDRAULIC DRIVE MANUAL.
Parker 1042 — Introduction
6
Table of Contents
Section III
Operation
Operating Checklist......................................................................................................................... 3-2
Preparing Tractor............................................................................................................................. 3-2
Preparing Cart - Hardware............................................................................................................. 3-3
Preparing Cart - Pivot Pins............................................................................................................ 3-3
Preparing Cart - Hitch.................................................................................................................... 3-3
Preparing Cart - Auger................................................................................................................... 3-3
Preparing Cart - Soft Start System............................................................................................... 3-4
Preparing Cart - Hydraulic System................................................................................................ 3-4
Preparing Cart - Tires/Wheels........................................................................................................ 3-4
Lubrication....................................................................................................................................... 3-4
Hitching to Tractor - Drawbar Connection..................................................................................... 3-5
Hitching to Tractor - Jack Usage.................................................................................................. 3-5
Hitching to Tractor - Transport Chain Connection......................................................................... 3-6
Hitching to Tractor - Hydraulic Connections.................................................................................. 3-6
Hitching to Tractor - Hydraulic Connections for Hydraulic Drive.................................................. 3-7
Hitching to Tractor - Electrical Connections.................................................................................. 3-8
Towing............................................................................................................................................. 3-9
Auger Operation - PTO-Driven Auger............................................................................................. 3-10
Optional Equipment - Hydraulic Drive............................................................................................ 3-11
FOR TRACK INFORMATION, PLEASE REFER TO YOUR TRACK MANUAL.
FOR TARP (KIT #2009047) INFORMATION, PLEASE REFER TO YOUR TARP MANUAL.
FOR SCALE INFORMATION, PLEASE REFER TO YOUR SCALE MANUAL.
FOR HYDRAULIC DRIVE INFORMATION, PLEASE REFER TO YOUR HYDRAULIC DRIVE MANUAL.
FOR UM520 AUTO DOOR OPERATING INFORMATION, PLEASE REFER TO YOUR
UM520 SCALE INDICATOR OPERATOR’S MANUAL.
Parker 1042 — Introduction
7
Table of Contents
Section IV
Maintenance
Lubrication....................................................................................................................................... 4-2
Gearbox Lubrication........................................................................................................................ 4-3
Seasonal Storage............................................................................................................................ 4-3
Adjusting Cleanout Door................................................................................................................. 4-4
Auger Driveline................................................................................................................................ 4-6
Bearings.................................................................................................................................... 4-6
Driveline Replacement.............................................................................................................. 4-6
Auger System - Lower Auger Disassembly................................................................................... 4-9
Auger System - Lower Auger Assembly........................................................................................ 4-10
Auger System - Upper Auger Disassembly.................................................................................... 4-12
Auger System - Upper Auger Assembly........................................................................................ 4-13
Auger System - Auger Flow Door Cylinder Replacement.............................................................. 4-14
Verify Telescoping PTO Shaft Length............................................................................................. 4-17
PTO Shaft and Clutch..................................................................................................................... 4-19
PTO Quick Disconnect.................................................................................................................... 4-23
Electrical System Schematic........................................................................................................... 4-26
Hydraulic System Schematic........................................................................................................... 4-28
UM520 Auto Unload Manifold Schematic....................................................................................... 4-29
Wheels and Tires - Wheel Nut Torque.......................................................................................... 4-30
Wheels and Tires - Tire Pressure.................................................................................................. 4-31
Wheels and Tires - Tire Warranty.................................................................................................. 4-32
Torque Chart - Hardware............................................................................................................... 4-33
Torque Chart - Hydraulic Fittings................................................................................................... 4-35
FOR TRACK INFORMATION, PLEASE REFER TO YOUR TRACK MANUAL.
FOR TARP (KIT #2009047) INFORMATION, PLEASE REFER TO YOUR TARP MANUAL.
FOR SCALE INFORMATION, PLEASE REFER TO YOUR SCALE MANUAL.
FOR HYDRAULIC DRIVE INFORMATION, PLEASE REFER TO YOUR HYDRAULIC DRIVE MANUAL.
Parker 1042 — Introduction
8
Table of Contents
Section V
Parts
Final Assembly........................................................................................................................... 5-2
Touch-Up Paint........................................................................................................................... 5-3
Rigid Axle Single Wheel............................................................................................................ 5-4
Adjustable Axle Single Wheel.................................................................................................... 5-6
Adjustable Axle - Dual Wheels.................................................................................................. 5-8
Track Bundle Components....................................................................................................... 5-10
Track Axle Components........................................................................................................... 5-11
Hub - Rigid - Single Wheels.................................................................................................. 5-12
Hub - Adjustable Axle - Single Wheels.................................................................................. 5-13
Hub - Adjustable Axle - Dual Wheels..................................................................................... 5-14
Dual Wheels & Tires................................................................................................................ 5-15
Single Wheels & Tires............................................................................................................. 5-16
Decals...................................................................................................................................... 5-18
Sideboards................................................................................................................................ 5-20
Electrical................................................................................................................................... 5-22
Drive Components.................................................................................................................... 5-24
Auger Components................................................................................................................... 5-26
Auger Fold Indicator................................................................................................................ 5-29
Cleanout Door Assembly.......................................................................................................... 5-30
Flow Door Seals...................................................................................................................... 5-31
Cylinders................................................................................................................................... 5-32
Hydraulics................................................................................................................................. 5-34
Directional Spout...................................................................................................................... 5-36
PTO Assembly Shear-Bolt Clutch............................................................................................. 5-38
PTO Assembly Friction Clutch.................................................................................................. 5-40
Friction Clutch.......................................................................................................................... 5-41
Shear-Bolt Clutch..................................................................................................................... 5-42
45 Degree Gear Box............................................................................................................... 5-43
Driveline U-Joint Assembly...................................................................................................... 5-44
Video System Option............................................................................................................... 5-46
FOR TRACK INFORMATION, PLEASE REFER TO YOUR TRACK MANUAL.
FOR TARP (KIT #2009047) INFORMATION, PLEASE REFER TO YOUR TARP MANUAL.
FOR SCALE INFORMATION, PLEASE REFER TO YOUR SCALE MANUAL.
FOR HYDRAULIC DRIVE INFORMATION, PLEASE REFER TO YOUR HYDRAULIC DRIVE MANUAL.
Parker 1042 — Safety
1-1
Section I
Safety
General Hazard Information............................................................................................................ 1-2
Safety Decals.................................................................................................................................. 1-3
Following Safety Instructions.......................................................................................................... 1-5
Before Servicing.............................................................................................................................. 1-6
Before Operating............................................................................................................................. 1-6
During Operation............................................................................................................................. 1-7
Before Transporting......................................................................................................................... 1-7
During Transport.............................................................................................................................. 1-7
Drive Line Safety............................................................................................................................ 1-8
Pressurized Oil................................................................................................................................ 1-9
Preparing for Emergencies.............................................................................................................. 1-10
Wearing Protective Equipment........................................................................................................ 1-10
Parker 1042 — Safety
1-2
General Hazard Information
No accident-prevention program can be successful without the wholehearted cooperation of
the person who is directly responsible for the operation of the equipment.
A large number of accidents can be prevented only by the operator anticipating the result
before the accident is caused and doing something about it. No power-driven equipment,
whether it be transportation or processing, whether it be on the highway, in the field, or in
the industrial plant, can be safer than the person who is at the controls. If accidents are
to be prevented--and they can be prevented--it will be done by the operators who accept
the full measure of their responsibility.
It is true that the designer, the manufacturer, and the safety engineer can help; and they will
help, but their combined efforts can be wiped out by a single careless act of the operator.
It is said that, “the best kind of a safety device is a careful operator.” We, at Unverferth
Mfg. Co., Inc. ask that you be that kind of operator.
REMEMBER:
THINK SAFETY
A CAREFUL OPERATOR IS THE
BEST INSURANCE AGAINST AN
ACCIDENT!
SIGNAL WORDS
INDICATES AN EXTREMELY HAZARDOUS SITUATION OR ACTION THAT WILL RESULT IN
SERIOUS INJURY OR DEATH.
INDICATES A HAZARDOUS SITUATION OR ACTION THAT COULD RESULT IN SERIOUS IN-
JURY OR DEATH.
INDICATES AN UNSAFE SITUATION OR ACTION THAT MAY RESULT IN PERSONAL INJURY.
Is used for instruction on operating, adjusting, or servicing a machine.
Parker 1042 — Safety
1-3
• REPLACE LOST, DAMAGED, PAINTED, OR UNREADABLE DECALS IMMEDIATELY. IF
PARTS THAT HAVE DECALS ARE REPLACED, ALSO MAKE SURE TO INSTALL NEW
DECALS. THESE DECALS INFORM AND REMIND THE OPERATOR WITH OPERATIONAL
INFORMATION AND SAFETY MESSAGES.
Safety Decals
97961
9003574
94094
95046
9003474
9003477
9003475
9003478
9003476
97575
95008
9008151
9008151
Parker 1042 — Safety
1-4
Safety Decals (continued)
TA510514
REFLECTORS
9003125 (Fluorescent)
9003126 (Red)
9003127 (Amber)
95445
9003475
95839
95046
94754
Parker 1042 — Safety
1-5
Following Safety Instructions
• Read and understand this operator’s manual before operating.
• Allmachineryshouldbeoperatedonlybytrainedandauthorizedpersonnel.
• Topreventmachinedamage,useonlyattachmentsandservicepartsapprovedbythemanufac-
turer.
• Alwaysshuttractorengineoffandremovekeybeforeservicing.
• Avoidpersonalattiresuchasloosettingclothing,shoestrings,drawstrings,pantscuffs,longhair,
etc., that may become entangled in moving parts.
• Do notallowanyonetorideontheimplement.Makesureeveryoneisclearbefore
operating machine or towing vehicle.
• Neverattempttooperateimplementunlessyouareinthedriver’sseat.
• Never enter a cart containing grain. Flowing grain traps and suffocates victims in
seconds.
Parker 1042 — Safety
1-6
Before Operating
Before Servicing
• Avoid working under an implement; however, if it becomes absolutely unavoidable,
make sure the implement is safely blocked.
• Ensurethatallapplicablesafetydecalsareinstalledandlegible.
• Whenworkingaroundtheimplement,becarefulnottobecutbysharpedges.
• Topreventpersonalinjuryordeath,alwaysensurethattherearepeoplewhoremain
outside the cart to assist the person working inside, and that all safe workplace prac-
tices are followed. There is restricted mobility and limited exit paths when working
inside the implement.
• Securedrawbarpinwithsafetylockandlocktractordrawbarinxedposition.
• Explosiveseparationofatireandrimcancauseseriousinjuryordeath.Onlyproperly
trained personnel should attempt to service a tire and wheel assembly.
• Addsufficientballasttotractortomaintainsteeringandbrakingcontrolatalltimes.Donotexceed
tractor’s lift capacity or ballast capacity.
• Donotstandbetweentowingvehicleandimplementduringhitching.
• Alwaysmakecertaineveryoneandeverythingisclearofthemachinebeforebeginning
operation.
• Verifythatallsafetyshieldsareinplaceandproperlysecured.
• Ensurethatallapplicablesafetydecalsareinstalledandlegible.
• Securedrawbarpinwithsafetylatchandlocktractordrawbarinfixedposition.
Parker 1042 — Safety
1-7
During Operation
• Regulatespeedtoeldconditions.Maintaincompletecontrolatalltimes.
• Neverserviceorlubricateequipmentwheninoperation.
• Keepawayfromoverheadpowerlines.Electricalshockcancauseseriousinjury
or death.
• Useextremecarewhenoperatingclosetoditches,fences,oronhillsides.
• Donotleavetowingvehicleunattendedwithenginerunning.
Before Transporting
• Securetransportchainstotowingvehiclebeforetransporting.DONOTtransportwithoutchains.
• Installtransportlocksbeforetransporting.
• Checkforproperfunctionofallavailabletransportlights.Makesurethatallreectorsareclean
andinplaceonmachine.MakesuretheSMVemblemisvisibletoapproachingtrafc.
• Thisimplement may not be equipped with brakes. Ensure that the towing vehicle has adequate
weight and braking capacity to tow this unit.
During Transport
• Complywithalllawsgoverninghighwaysafetywhenmovingmachinery.
• Usetransportlightsasrequiredbyalllawstoadequatelywarnoperatorsofothervehicles.
• Usegoodjudgmentwhentransportingequipmentonhighways.Regulatespeedtoroadcondi-
tions and maintain complete control.
• Maximumspeedofimplementshouldneverexceed20mph.Donotexceed10mphduringoff-
highway travel.
• Slowdownbeforemakingsharpturnstoavoidtipping.Driveslowlyoverroughgroundandside
slopes.
• Donottransportgraincartonroadswhileloaded.
• Itisprobablethatthisimplementistaller,widerandlongerthanthetowingvehicle.Becomeaware
ofandavoidallobstaclesandhazardsinthetravelpathoftheequipment,suchaspowerlines,
ditches, etc.
Parker 1042 — Safety
1-8
Driveline Safety
• Donotallowchildrennearequipmentthatisrunningorengaged.
• Donotexceed1000rpmPTOspeed.
• DisengagethePTO,stopthetractorengine,andremovekeyfromignitionbeforemakinginspec-
tions, or performing maintenance and repairs.
• Inspect the driveline, quick disconnect, overload shear-bolt limiter or clutch, and shielding of-
ten. Repair immediately. Use replacement parts and attaching hardware equivalent to the original
equipment. Only alterations described in this manual for overall length adjustment are allowed.
Any other alteration is prohibited.
• Avoidexcessivelylonghardwareorexposedandprotrudingpartswhichcansnagandcauseen-
tanglement.
• LubricatethedrivelineasrecommendedintheMAINTENANCEsection.
• Keephoses,wiring,ropes,etc.fromdanglingtooclosetothedriveline.
• Installdrivelineandshieldsaccordingtorecommendedlengthsandattachingmethodswithrec-
ommended hardware. The driveline shield should rotate independently a full rotation and tele-
scope freely. The retaining chain must be secured to the implement safety shield.
• Adjustdrawbartoheightrecommendedintractorsetupsection.
• Becarefulnottohitthedrivelinewithtractortireswhenturning.
• Checkthelengthofthetelescopingmemberstoinsurethedrivelinewillnotbottomoutorsepa-
rate when turning and/or going over rough terrain.
• ProperextendedandcollapsedlengthsofthetelescopingPTOshaftmustbeverifiedbeforefirst
operation with each and every tractor. If the extended length of the PTO shaft is insufficient, it may
become uncoupled or bottom out when turning and/or going over rough terrain which will cause
serious injury or death from contact with uncontrolled flailing of PTO shaft assembly components.
Parker 1042 — Safety
1-9
Pressurized Oil
• Relievepressurebeforedisconnectinghydrauliclinesfromtractor,looseninganyhydraulicttings
or servicing hydraulic system. See hydraulic power unit manual for procedure to relieve pressure.
• High-pressureuidscanpenetratetheskinandcause seriousinjuryordeath.Use
cardboard or wood to detect leaks in the hydraulic system. Seek medical treatment
immediatelyifinjuredbyhigh-pressureuids.
• Hydraulicsystemmustbepurgedofairbeforeoperatingtopreventseriousinjuryordeath.
• Donotbendorstrikehigh-pressurelines.Donotinstallbentordamagedtubesorhoses.
• Repairalloilleaks.Leakscancauseres,personalinjury,andenvironmentaldamage.
• Routehosesandlinescarefullytopreventprematurefailureduetokinkingandrubbingagainst
other parts. Make sure that all clamps, guards and shields are installed correctly.
• Checkhydraulichosesandtubescarefully.Replacecomponentsasnecessaryifanyofthefol-
lowing conditions are found:
- End fittings damaged, displaced, or leaking.
- Outer covering chafed/cut or wire reinforcing exposed.
- Outer covering ballooning locally.
- Evidence of kinking or crushing of the flexible part of a hose.
Parker 1042 — Safety
1-10
Preparing for Emergencies
Wearing Protective Equipment
• Keeparstaidkitandproperlyratedreextinguishernearby.
• Keepemergencynumbersforfire,rescue,andpoisoncontrolpersonnelnearthephone.
• Wearclothingandpersonalprotectiveequipmentappropriateforthejob.
• Wearsteel-toedshoeswhenoperating.
• Wearhearingprotectionwhenexposedtoloudnoises.
• Donotwearadditionalhearingimpairingdevicessuchasradioheadphones,etc.
Parker 1042 — Set Up
2-1
Section II
Set Up
Set Up Checklist............................................................................................................................. 2-2
Basic Cart Set Up - Folding Side Extension................................................................................. 2-3
Basic Cart Set Up - Transport Lighting and Markings................................................................. 2-4
Basic Cart Set Up - SMV Emblem................................................................................................ 2-4
Basic Cart Set Up - Auger Rest Retainer Removal...................................................................... 2-5
Basic Cart Set Up - Drive Line Storage....................................................................................... 2-5
Basic Cart Set Up - Wheel/Tire Set Up........................................................................................ 2-6
Basic Cart Set Up - Adjustable Axle (Optional)............................................................................. 2-7
FOR TRACK INFORMATION, PLEASE REFER TO YOUR TRACK MANUAL.
FOR TARP (KIT #2009047) INFORMATION, PLEASE REFER TO YOUR TARP MANUAL.
FOR SCALE INFORMATION, PLEASE REFER TO YOUR SCALE MANUAL.
FOR HYDRAULIC DRIVE INFORMATION, PLEASE REFER TO YOUR HYDRAULIC DRIVE MANUAL.
Parker 1042 — Set Up
2-2
Set Up Checklist
After the cart has been completely assembled, use the following checklist and inspect the
cart. Check off each item as it is found satisfactory or after proper adjustment is made.
oTorque wheel nuts and check tire pressure as specified in MAINTENANCE section.
oAxles are adjusted from shipping position to desired operating position. (If Applicable)
o Tiresareinatedtospeciedairpressure.(IfApplicable)
oAll grease fittings have been lubricated and gearbox oil level checked.
oCheck cleanout door assembly play or movement. See maintenance section for adjustment proce-
dure.
oCheck to be sure all safety decals are correctly located and legible. Replace if damaged.
o Checktobesureallreectivedecalsarecorrectlylocated.
o ChecktobesureSMVdecalisinplaceandshippingcoverremoved.
oCheck to be sure transport lights are working properly.
o CheckPTO.See“VerifyTelescopingPTOShaftLength”inMAINTENANCEsection.
oCheck to be sure screens over auger are in place and properly secured.
oTransport chains are properly installed and hardware is torqued to specification. See “Transport
Chain Connection” in OPERATION section.
oSet tractor PTO control engagement setting to a minimum, refer to tractor operators manual for set-
ting information.
oPaint all parts scratched in shipment.
oTest run the augers. See “Auger Operation” in OPERATION section.
Table of contents
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