Valor Fires BBU Assembly instructions

5137415/02
BBU Wall fascia.
For use with the Baxi Bermuda BBU15 HE Boiler.
This guide must be read in conjunction with guide supplied with the firefront.
Important: Please keep your guide in a safe place for future reference.
INSTALLER GUIDE
© Baxi Heating U.K. Limited 2010.

© Baxi Heating U.K. Limited 2010.
All rights reserved. No part of this publication may be reproduced in any material form
(including photocopying), stored in any medium by electronic means (including in any
retrieval system or database) or transmitted, in any form or by any means, whether
electronic, mechanical, recording or otherwise, without the prior written permission of
the copyright owner.
Applications for the copyright owner's permission to reproduce any part of this
publication should be made, giving details of the proposed use, to the following
address: The Company Secretary, Brooks House, Coventry Road, Warwick,
CV34 4LL
Warning: Any person who does any unauthorised act in relation to a copyright work
may be liable to criminal prosecution and civil claims for damages.
Valor Fires, Erdington, Birmingham B24 9QP.
www.firesandstoves.co.uk
Because our policy is one of constant development and improvement, details may vary slightly from
those given in this publication.
Page 2
© Baxi Heating U.K. Limited 2010.

CONTENTS
Section Heading Page
1. IMAGES 4
2. HANDLING AND UNPACKING 5
3. PACK CONTENTS 5
4. FITTING THE WALL FASCIA 7
Where can you fit the wall fascia? 7
What opening sizes is the wall fascia designed for? 7
Do I need any tools? 7
Fitting the lower wall bracket. 7
Fitting the upper wall bracket. 8
Fitting the rear panel. 8
Fitting the inner frame assembly. 9
Fitting the boiler control. 10
Fitting the firefront. 10
5. REMOVAL OF THE FIREFRONT FOR BOILER SERVICING. 11
Removing the firefront. 11
Removing the wall fascia. 11
Page 3
© Baxi Heating U.K. Limited 2010.
INSTALLER GUIDE

1. IMAGES
Page 4
© Baxi Heating U.K. Limited 2010.
INSTALLER GUIDE
Shown with wall fascia recessed into
opening and Innova firefront installed
Shown with wall fascia forward of
opening and Innova firefront installed

2. HANDLING AND UNPACKING
Before continuing any further with the installation of this wall fascia please read the
following:
Important instructions.
The approximate lifting weights (kg) of the wall fascia parts are listed below:
Description Weight
Rear wall plate 1.83
Spacer assembly 2.65
One person should be sufficient to lift the wall fascia parts. If for any reason this
weight is considered too heavy then obtain assistance.
When lifting always keep your back straight. Bend your legs and not your back.
Avoid twisting at the waist. It is better to reposition your feet.
Avoid upper body / top heavy bending. Always bend from the knees rather than
the waist. Do not lean forward or sideways whilst handling the wall fascia parts.
Always grip with the palm of the hand. Do not use the tips of fingers for support.
Always keep the wall fascia parts as close to the body as possible. This will
minimise the cantilever action.
Use gloves to provide additional grip.
Always use assistance if required.
Page 5
© Baxi Heating U.K. Limited 2010.
INSTALLER GUIDE
Contents Quantity (Illustrations are not to scale)
Upper wall bracket 1
Lower wall bracket 1

INSTALLER GUIDE
3. PACK CONTENTS
Page 6
© Baxi Heating U.K. Limited 2010.
Contents Quantity (Illustrations are not to scale)
Rear Panel 1
Spacer assembly 1
M4 x 6mm head screw 12
Woodscrew 4
Wall plug 4

INSTALLER GUIDE
4. FITTING THE WALL FASCIA
Where can you fit the wall fascia?
The wall fascia is intended for use with the Baxi Bermuda BBU15 HE Boiler and
where the boiler is in an elevated opening.
Please note that the guide supplied with the firefront may not recommend fitting into
elevated openings. This can be ignored when using this wall fascia.
What opening sizes is the wall fascia designed for?
Height - Minimum 590mm - Maximum 640mm.
Width - Minimum 445mm - Maximum 635mm.
Do I need any tools?
You will need:
A Pozidrive / Phillips / cross head screwdriver. This should have a number 2 size
tip.
A Power drill, preferably with hammer action, fitted with a suitably sized drill bit for
the wall plugs supplied.
A spirit level.
Fitting the lower wall bracket.
The lower wall bracket has four holes in
its rear and two threaded inserts in the
top. Locate the bracket centrally so that
the top is level with the base of the
builders opening. It is important that the
bracket is level, we therefore recommend
the use of a spirit level.
1. Mark the position of two of the four
fixing holes on the wall.
2. Remove the bracket from the wall and
drill the marked positions with a suitably
sized drill bit for the wall plugs supplied.
3. Insert two wall plugs.
4. Locate the bracket and secure using
two wood screws.
Page 7
© Baxi Heating U.K. Limited 2010.
Figure 1.

INSTALLER GUIDE
Fitting the upper wall bracket.
The upper wall bracket has four holes in
its rear and a raised ‘U’ shaped edge at
the top. The distance from the top
surface of the lower wall bracket to the
centres of the fixing holes is 650mm.
Measure and mark this distance on the
wall. Locate the bracket centrally so that
the centre of its fixing holes is in line
with the marked distance. It is important
that the bracket is level, we therefore
recommend the use of a spirit level.
1. Mark the position of two of the four
fixing holes on the wall.
2. Remove the bracket from the wall and
drill the marked positions with a suitably
sized drill bit for the wall plugs supplied.
3. Insert two wall plugs.
4. Locate the bracket and secure using
two wood screws.
Fitting the rear panel.
1. Locate the top of the rear panel over
the upper wall fixing bracket.
2. Gently slide the rear panel from side to side to align the holes in the bottom flange
with those in the top of the lower wall bracket.
3. With the holes aligned insert two
M4 x 6mm screws to secure the rear panel.
Page 8
© Baxi Heating U.K. Limited 2010.
Figure 3.
Figure 2.

INSTALLER GUIDE
Fitting the inner frame assembly.
Method 1 of 2 - Fitting the Inner frame forward of
the builders opening (See figure 4).
1. Insert the rear of the inner frame assembly into the
opening in the rear panel.
2. Align the four holes at the rear of the inner frame
assembly with those in the flanges of the rear panel
(See figure 4).
3. Secure the inner frame assembly using four
M4 x 6mm screws as supplied.
Method 2 of 2 - Fitting the Inner frame recessed into the builders opening with
only the front section of the inner frame assembly
forward of the builders opening (See figure 5).
1. Insert the rear of the inner frame assembly into the
opening in the rear panel.
2. If required, place the plug and lead from the
firefront through the hole in the base of the inner
frame.
3. Align the four holes located near the middle of the
inner frame assembly with those in the flanges of the
rear panel (See figure 5).
4. Secure the inner frame assembly using four
M4 x 6mm screws as supplied.
Page 9
© Baxi Heating U.K. Limited 2010.
Figure 4.
Figure 5.

Fitting the boiler control.
Note: The boiler control is supplied with the
firefront and is not part of this wall fascia.
1. Insert the boiler control lead through the
opening in the spacer frame, then ensuring
that the display is at the top, gently push
the boiler control into place. The control will
‘click’ into place. Connect the boiler control
lead to the lead on the boiler and check the
boiler operation.
Fitting the firefront.
1. Locate the firefront into the inner
frame.
2. Secure the firefront using six
M4 x 6mm screws supplied (See
figure 7).
Continue with the installation of the
firefront as in the Installer and Owner
guide supplied with the firefront.
Page 10
© Baxi Heating U.K. Limited 2010.
Figure 7. Firefront may differ from that shown
Figure 6.
INSTALLER GUIDE

5. REMOVAL OF THE FIREFRONT FOR BOILER
SERVICING.
Removing the firefront.
1. Isolate the electric supply to the firefront.
2. Unscrew and remove the six M4 x 6mm screws that secure the firefront (See figure
7).
3. Gently pull the firefront forward, ensuring that the mains cable is not trapped or
damaged.
Removing the wall fascia.
1. Disconnect the boiler control lead from the lead on the boiler.
2. Unscrew and remove the four M4 x 6mm screws that secure the inner frame
assembly to the rear panel (See figures 4 & 5). Gently pull the inner frame assembly
forward and clear of the rear panel.
3. Unscrew and remove the two M4 x 6mm screws that secure the rear panel to the
lower wall bracket.
4. Gently pull the base of the rear panel forward and upward to remove the rear
panel.
INSTALLER GUIDE
Page 11
© Baxi Heating U.K. Limited 2010.

© Baxi Heating U.K. Limited 2010.