Vanner SP00155 User manual

VANNER Incorporated Owners Manual
Max Battery Charger Page 1 Owner’s Manual
Max Charger
24Volt 42 Amp
Three Stage Battery Charger
Models: SP001 , SPC0182, SPC0184
Models: SP00143, SP00180, SP00181, SPC0187

VANNER Incorporated Owners Manual
Max Battery Charger Page 2 Owner’s Manual
Table of Contents
1 Introduction .................................................................................................... 3
2 General Information ...................................................................................... 3
2.1 Introduction and Checkout ................................................................. 3
2.2 Specifications ..................................................................................... 4
2.3 Standard Features ............................................................................. 4
3 Installation and Checkout .............................................................................
3.1 Selection of attery Charger Location ................................................ 7
3.2 Charger Mounting .............................................................................. 8
3.3 Routing and Connecting attery Charger DC Output Cables............. 8
4 Battery Charger Operating Procedure ......................................................... 9
4.1 Charger Setup .................................................................................... 9
4.2 Charging Stages ................................................................................ 9
Operation LED ............................................................................................. 10
5.1 LED Status ....................................................................................... 10
Figures
F 1 Figure 2.1-1 Vanner Max Illustration ......................................................................................... 3
F 2 Figure 3.4-1 Max attery Charger Wiring Diagram ................................................................... 8
F 3 Figure 4.2-1 Max Three-Stage attery Charging Graph ........................................................... 9

VANNER Incorporated Owners Manual
Max Battery Charger Page 3 Owner’s Manual
Introduction
Thank you for purchasing the Vanner Max attery Charger. We are confident that you will be
satisfied with this charger's performance and its many features. With proper installation and care,
you can look forward to years of service from this high performance product.
This document will describe the operation, technical specifications, and installation procedures of
this product. If you require additional information please contact your dealer, or contact Vanner
directly at the phone number or email address shown on the back of this manual.
1 General Information
1.1 Introduction
The Vanner Max attery Charger is a high performance three-stage battery charger that has the
ability to precisely charge 24VDC battery banks. The Max incorporates advanced battery
charging technology, correctly charging batteries automatically at the charger’s rated ampere
output rather than tapering off like some other battery chargers. This three-stage design keeps
batteries in top condition and minimizes battery failure, resulting in maximum battery life.
FLOAT
GREEN
ULK
AM ER
OVERTEMP
RED
FAN
F 1 Figure 2.1-1 Vanner Max Illustration

VANNER Incorporated Owners Manual
Max Battery Charger Page 4 Owner’s Manual
1.2 Specifications
Model Numbers SP00143, SP00180,
SP00181 SP00155 SPC0184 SPC0182 SPC0187
Input
15A at 120VAC ±10%, 60Hz ±10%
Output
42A at 24VDC Nominal, 4AWG cables
DC Current Draw
with
no AC voltage applied 30 milliamps None 30
milliamps
“AC is connected”
Output Signal, 4A max Ground ( -) +24VDC ( +) Ground ( -)
Bulk Voltage
(Nominal)
28.6VDC 29.8VDC
Absorption Time 20 Minutes
Float Voltage
(Nominal)
26.6VDC 27.4VDC
Ambient Temperature -40 to +105°F (-40 to +40°C)
Cooling Forced Air, 100 CFM, 24VDC Fan with front to rear air flow
Chassis Steel with durable painted finish
Weight
35 lbs
Dimensions 9.85" W x 6.70" H x 15.75" D
1.3 Standard Features
• Fully automatic operation with three-stage battery charging ( ulk, Absorption, and Float)
• Over current protection of AC input and DC output to protect both the charger and the
batteries
• Durable steel enclosure
• 3 Status LED’s indicating: charging status (green and yellow), over temperature fault (red),
and wiring disconnected (blinking green).
• Output signal to indicate that the charger is connected to 120VAC.

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Max Battery Charger Page 5 Owner’s Manual
2 Installation Instructions
These symbols are used to note procedures that if not closely followed could lead to loss of life or
damage to equipment or property due to electrocution.
Electrocution hazard exists
Fire hazard exists
A potentially dangerous condition
Explosive hazard exists
Corrosive hazard exists
Fault protection devices must be installed between the charger and
the battery. A fault protection device would be any fuse or circuit breaker properly rated for the
maximum C current obtainable. This advisory is in accordance with SAE, NEC and UL, for
mobile power applications. Install per applicable codes or within 18” of the battery. Contact
Vanner at 1-800-227-6937 or [e-mail] if assistance is needed in sizing fault
protection devices.
Caution: This equipment tends to produce arcs and sparks during
installation. To prevent fire or explosion, compartments containing batteries or flammable
materials must be properly ventilated. Safety goggles should always be worn when working near
batteries
WARNING: Before installing and using the MAX Charger, be sure to read
and save these safety instructions.
This manual contains important safety and operating instructions for the Vanner MAX attery
Charger
CAUTION: Read owners manual EFORE wiring or powering up.
CAUTION: DO NOT cover or obstruct ventilation openings. DO NOT mount in a zero-
clearance compartment. Overheating may result.
WARNING: Under high ambient temperature / high-power-output conditions some parts of
the charger may become hot enough to cause burns. The unit should be installed
so that it is not to be contacted by personnel.
WARNING: Improper use of this product may result in risk of electrical shock. oth AC and
DC voltage sources are terminated inside this equipment.
Warning: attery connections are for disconnect only, NOT for current interruption.